Review: storyline · equations and derivations

Following Moseson D.E., Taylor L.S. (2023) Crystallinity: A Complex Critical Quality Attribute of Amorphous Solid Dispersions. Molecular Pharmaceutics.

Equations and their derivation: crystallinity in amorphous solid dispersions

How to read this page. Each section takes one equation of Moseson and Taylor (2023, Mol. Pharmaceutics 20, 4802–4825) as printed, with the review page ([review p. N] is the PDF page; p. 1 is journal page 4802), and gives the algebra that connects it to the equations before it. The review prints the nine equations without derivation, so every intermediate line here is marked (added), and numbers that come from the library and not from the review are marked with their source. Sections W1–W10 treat quantitative relations that the review states only in words or in a figure. See also the check and the storyline.

The derivation map

  1. Eq. 1 — rate of crystal dissolution into a liquid (polymer melt) — from outside (Noyes–Whitney; film form), no source cited in the review
  2. Eq. 2 — diffusion coefficient of the dissolving species — from outside (Stokes–Einstein), feeds D of Eq. 1
  3. Eq. 3 — depressed melting point T_c against composition, which fixes C_s of Eq. 1 — from outside (Flory–Huggins lattice, refs 42, 44–48) + solid–liquid equilibrium with \Delta C_p = 0
  4. Eq. 4 — nucleation rate — from outside (classical nucleation theory, ref 79); the barrier follows from Eq. 5; printed without the minus sign
  5. Eq. 5 — supersaturation as chemical potential and activity ratio — definition, from \mu=\mu^\circ+RT\ln a; last equals sign missing in print
  6. Eq. 6 — supersaturation as concentration ratio — from Eq. 5 + \gamma/\gamma^*\approx 1
  7. Eq. 7 — power-law crystal growth rate per unit area — from outside (diffusion–reaction model, ref 63); exact only for first-order integration
  8. Eq. 8 — sink index against the crystalline solubility — definition (refs 80, 137, 138)
  9. Eq. 9 — sink index against the amorphous solubility — definition, same form as Eq. 8

Relations stated in words or in a figure:

Eq. 1. Rate of crystal dissolution into the molten polymer

\frac{\mathrm{d}C}{\mathrm{d}t}=\frac{DA}{hV}\left(C_{\mathrm{s}}-C\right)\tag{1}

[review p. 3]

Eq. 2. Diffusion coefficient of the dissolving species

D=\frac{k_{\mathrm{B}}T}{6\pi\eta r}\tag{2}

[review p. 3]

Eq. 3. Depressed melting point: the formulation critical temperature

\frac{1}{T_{\mathrm{c}}}-\frac{1}{T_{\mathrm{m}}}=-\frac{R}{\Delta H}\left[\ln\phi+\left(1-\frac{1}{m}\right)(1-\phi)+\chi(1-\phi)^2\right]\tag{3}

[review p. 4]

Eq. 4. Nucleation rate

J=A\exp\left[-\frac{16\pi\gamma^3\upsilon^2}{3(k_{\mathrm{B}}T)^3(\ln S)^2}\right]\tag{4}

[review p. 6]. Corrected misprint: the review prints the exponent as +\frac{16\pi\gamma^3\upsilon^2}{3(k_{\mathrm{B}}T)^3(\ln S)^2}, with no minus sign (checked on a 300 dpi rendering). The correction is required by the barrier derivation below and by the review's own next sentence, that higher temperatures and supersaturation "will increase nucleation rates".

SB/(\ln S)^2J/A, with minus signJ/A, as printed
216.47.6 × 10⁻⁸1.3 × 10⁷
53.040.04820.9
101.490.234.4
33.60.640.531.9

The printed form would make J largest at the lowest supersaturation and diverge as S\to1. The same inputs give r^*=0.43 nm, below the radius of one molecule of that volume (0.60 nm), so at that S the fitted \gamma is an effective parameter and not an interfacial tension of a macroscopic nucleus (added).

Eq. 5. Supersaturation as a chemical potential difference

\ln S=\frac{\mu-\mu^*}{RT}=\ln\frac{a}{a^*}=\ln\frac{\gamma c}{\gamma^*c^*}\tag{5}

[review p. 6]. Corrected misprint: the review prints no equals sign between \ln(a/a^*) and \ln[\gamma c/(\gamma^*c^*)]; only a gap appears there (checked on a 300 dpi rendering).

Cooling therefore raises the driving force while it lowers mobility, and the review's suggestion of subambient storage [review p. 16] accepts the first to gain the second. The values are extrapolations (\Delta C_p=0 and constant \chi, far below the fitted range). For scale, the wiki's Hoffman estimate for amorphous nifedipine, −9.0 kJ/mol at 20 °C [marsac2006b R12], corresponds to \ln S=9000/(8.314\times293)=3.7.

Eq. 6. Supersaturation as a concentration ratio

S=\frac{c}{c^*}\tag{6}

[review p. 6]

Eq. 7. Crystal growth rate

R_{\mathrm{G}}=K_{\mathrm{G}}\left(C_{\mathrm{x}}-C_{\mathrm{eq}}\right)^{g}\tag{7}

[review p. 6]

Setting \alpha\theta_{\mathrm{eq}}=1 in the first gives a critical value \ln S_{\mathrm{crit}}=\gamma a\theta_{\mathrm{eq}}/(kTL) below which growth stops (added). The wiki's Cabrera–Vermilyea page records that the chapter papers did not test that relation numerically.

Eq. 8. Sink index against the crystalline solubility

\mathrm{SI_{cr}}=\frac{C_{cr}}{\mathrm{dose}/V}\tag{8}

[review p. 8]

Thus the "highest sink index" of Case 6 is itself non-sink for the crystal. Indomethacin Case 1: 8/50 = 0.16 [moseson2020a R1].

Eq. 9. Sink index against the amorphous solubility

\mathrm{SI_{am}}=\frac{C_{\mathrm{am}}}{\mathrm{dose}/V}\tag{9}

[review p. 8]

Other systems: indomethacin Case 1, \mathrm{SI_{am}}=80/50=1.6 [moseson2020a R1], so that case does not reach the \mathrm{SI_{am}}<1 the review calls more likely biorelevant; bicalutamide at 30 µg/mL (Fig. 11a), 150/30=5, and at 150 µg/mL, 150/150=1 moseson2021, in [ASD process F27].

W1. Miscibility criterion on \chi

Stated in words: "A negative or small positive value of \chi indicates a miscible system" [review p. 4]; no number is given.

W2. Phase-diagram regions, processing regimes and the crystals left below T_c

From Fig. 3 and its text [review p. 4]; Case 1 [review pp. 10–11].

T (°C)w_sX_{\mathrm{eq}}, % of massX_{\mathrm{eq}}, % of drugobserved by XRPD (%)
1170.38918.136.326.1 (2 min)
1210.41914.027.916.0 (2 min); 1.8 (20 min)
1260.4587.715.57.2 (2 min); 1.5 (10 min)
1310.500002.8 (2 min); ≈0 (10, 20 min)

Derivation gap: at long residence time the XRPD values lie far below X_{\mathrm{eq}} on either basis (the basis of % crystallinity was not checked against the source paper). Dissolution alone cannot go below X_{\mathrm{eq}}, so either the crystals are under-read (nanometre and defective crystals are poor XRPD signals, and the 121 °C, 20 min sample showed dense birefringence by PLM [moseson2018 R11]), or the actual melt temperature or solubility differs from the line. The measured point at 40% drug (129 ± 6 °C against 118.5 °C predicted) would widen this gap, not close it. The review and, as far as the wiki records, the source do not make this comparison.

W3. The rule T_g-T>50 °C

Stated in words at p. 6 (ref 64, Hancock 1995: storage 50 °C below T_g for a stability period of years) and as an inequality at p. 16 (ref 182, Hancock 2001).

W4. Dose scenarios, highest supersaturation and tolerated crystal fraction

Stated in words at p. 9: the scenario \mathrm{SI_{cr}}<1, \mathrm{SI_{am}}=1 (Fig. 7), and the scenario \mathrm{SI_{am}}<1, called more likely biorelevant, with colloidal drug-rich aggregates acting as a reservoir.

X(1-X)\times125 (µg/mL)C_{\mathrm{res}} (µg/mL)peak read from plot
0.210050≈37.5% = 47 µg/mL
0.387.537.5≈34% = 42.5 µg/mL
0.562.512.5≈30.5% = 38 µg/mL
0.6500≈24% = 30 µg/mL

All lie below 50 µg/mL and then fall to about 8–11% release (10–14 µg/mL) by 120 min, so the loss is growth and not potency. At 450 mL (\mathrm{SI_{am}}=4.5; 1% release = 0.111 µg/mL, Fig. 14a) step 3 predicts 90% and 80% at X = 0.1 and 0.2, against about 81% and 78% at 120 min, close to the review's "no marked decrease" at 20%; it predicts 70% at X=0.3, whereas the plotted curve stays near 67% to 90 min and falls to about 55% at 120 min, with a large error bar. At high X the inert-crystal step fails in the other direction, since C is then no longer far above C_{cr}: X=0.6 predicts 40% against about 47% observed, and X=1 predicts no amorphous supply against about 33% (3.7 µg/mL), twice the marked crystalline solubility of about 16% (1.8 µg/mL). The review notes that last result and offers three possible reasons (incomplete crystallization, defective crystals, very small crystals) [review p. 14]; Eqs. 6–9 do not discriminate between them. The barrier of Eq. 4 also differs between these volumes: \ln S = 1.82 and 3.32, so (\ln S)^2 differs 3.3-fold (added).

W5. Theoretical maximum concentration against % crystallinity

Fig. 10c [review p. 11]; stated in words as "the theoretical maximum concentration which corresponds to the level of amorphous content".

sampleXline (µg/mL)observedbelow line
physical mixture0.1039.336.72.6
physical mixture0.2035.434.90.5
physical mixture0.4027.726.71.0
extrudate0.0740.534.56.0
extrudate0.1637.032.64.4
extrudate0.2533.528.84.7

Difference within the review: p. 11 says that for both preparations the loss "fell along" the line, which "indicates that the crystal seeds ... do not grow"; p. 17 reports greater desupersaturation with residual crystals. In the 7% extrudate, seeds of 0.07\times50=3.5 µg/mL stand against a further loss of 6.0 µg/mL (added), which, if the gap is crystallized drug and not undissolved drug or under-read crystallinity, is growth of more than the seeds' own mass.

W6. Seed effect scales with surface area, not with mass

Stated in words at pp. 9–10: the key property of seeds is "directly related to surface area ... but notably not related to their mass amount", and "the same 10% crystallinity" from spiked crystals represents far lower surface area.

W7. Stated detection limits

methodlimit as stated by the reviewpageremark
XRPDLOD ≈0.4%, LOQ ≈1% in Fig. 9b; "relatively poor sensitivity"7, 10limit set by mass fraction, dilution, crystal quality
19F ssNMR0.04% in a tablet of a fluorinated drug7"may not be generalizable"
PLMdiffraction limited7the limit is not given; with d=\lambda/(2\mathrm{NA}), 550 nm and NA 0.9 give about 0.3 µm (added)
TEMcrystals of 5–10 nm8low throughput
SEMsurface crystals only8
SHG"parts per billion range"8the wiki's lowest is 10 ppm, calculated
micro-CTbelow 1%; crystals of about 10 µm or more8

W8. Limits of dissolution as a crystallinity test

Stated in words: variability of ±5% means that detecting less than 10% crystallinity "might not be possible" in QC (ref 124, p. 8); 6% might be detectable assuming no other variability (ref 140, p. 18); most amorphous compounds have release rate advantages of 2–20× (ref 141, p. 9).

W9. Growth stops when the matrix is no longer supersaturated

Stated in words at p. 16: in a system that is not supersaturated "the crystals will not grow", in a metastable system T_g-T affects the growth rate, and in Case 7 growth ceased "when the solubility of the amorphous drug within the polymeric matrix was presumably reached" (Fig. 15a; nifedipine–PVP 70%, total below 10%). At p. 14 the same plateau is described after Ivanisevic as the amount of drug "not stabilized by the polymer".

W10. Thresholds from case studies

Crystallinity against degradation [review p. 12, Case 4]. LY3009120 by KinetiSol: degradation 0.7, 2.0, 3.1% with crystallinity 2.3, 0.9, 0.1%; desupersaturation at 2.3% and not at 0.9 or 0.1%. So the performance threshold lies between 0.9 and 2.3% in that test, not located further. Arithmetic (added): slope (0.1-2.3)/(3.1-0.7)=-0.92% crystallinity per % degradation, so on this process line about one is exchanged for the other; the sums are 3.0, 2.9 and 3.2%. Three points only. In the wiki: ASD process F35 for the same trade-off with extrusion; KinetiSol is not in the wiki.

Polymer dissolution pH [review p. 17]. HPMCAS HF "does not ionize and dissolve until ≥ pH 6.8", used to explain a negative food effect. This is a stated threshold with no equation, and the review prints the polymer name as "HMPCAS". The library shows release well below that nominal value in fed medium: about 143 and 128 µg/mL at FeSSIF pH 6.0 and 5.8, and only the crystalline solubility at pH 5.5 and 5.0 (Bioperformance F26) [nguyen2023a R19]. The gastric pH series (1.6, 3, 6.5) is in Supersaturation F25.

How the ideas developed

Years and reference numbers are as the review cites them. The review names the Noyes–Whitney, Stokes–Einstein and Flory–Huggins relations without citing the original papers; the dates given for those are general history and do not come from the review.

Crystal dissolution in a melt (Eqs. 1–2).

Melting point depression and \chi (Eq. 3, W1, W2).

Storage stability: mobility and miscibility (W3, W9).

Nucleation and growth in solution (Eqs. 4–7).

Sink index and the reservoir (Eqs. 8–9, W4).

Residual crystals as a performance attribute (W4–W8, W10). This is the review's own contribution, built from 2017 on.

After the review, in the library.

Open points.

From the review and the storyline:

From this page:

Misprints and inconsistencies, in order: