Paper page

Original: publisher page

Jared A. Baird, Bernard Van Eerdenbrugh, Lynne S. Taylor* · Journal of Pharmaceutical Sciences 99(9):3787–3806 (2010)

A Classification System to Assess the Crystallization Tendency of Organic Molecules from Undercooled Melts

One DSC heat–cool–heat cycle sorts drug-like molecules into three classes: crystallize on cooling, crystallize only on reheating, or neither; in a small storage test their glasses crystallized in the same order.

Abbreviations

GFA glass-forming ability; GS glass stability; Trg reduced glass transition temperature; Tred reduced temperature; Rcrit critical cooling rate to avoid detectable crystallization; RNcrit critical cooling rate to avoid nucleation; BC Barandiaran–Colmenero; HSM hot-stage polarized light microscopy; LN2 liquid nitrogen; PCA principal component analysis; #RB number of rotatable bonds; TK Kauzmann temperature; Cp_conf configurational heat capacity; ΔETg activation enthalpy of structural relaxation at Tg.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

Can a single DSC heat–cool–heat cycle classify how easily an organic molecule forms a glass, and does that class also say how stable the glass is?

Short answer

Largely yes for the first part: 51 molecules split 23 / 11 / 17, and most assignments held at other scan rates. The link to glass stability rests on five stored glasses ("a potential link"). ·······

Conclusion

For 51 neat drug-like organic molecules, one DSC heat–cool–heat cycle sorts crystallization tendency from the undercooled melt into three classes (crystallization on cooling, only on reheating, or neither); the authors find the assignments of the two glass-forming classes "robust and reasonably independent" of scan rate, and the first class "appears" to split by whether liquid-N2 quenching yields a glass. ···· DSC-fitted critical cooling rates, the reduced glass transition temperature, glass-stability parameters and fragility did not track the classes, "suggesting these parameters may not be ideal" for organic molecules, whereas the descriptor analysis "suggested" that poor glass formers tend to be small, rigid molecules with high heats of fusion and good glass formers larger and more flexible, with no single descriptor deciding. ···· In quenched glasses of five of the molecules stored below Tg at 0% RH, crystallization was fastest for class (I) and slowest for class (III), with class (II) apparently much less stable than class (III) although both form glasses easily, from which the authors conclude "there may be a link" between glass-forming ability and glass stability. ···· They attribute the recrystallization on reheating and the faster crystallization below Tg of class (II) and quench-glassy class (I) to nuclei quenched in during cooling ("most likely", "It is believed"), but no nuclei were detected and nucleation and growth rates were not measured. ··

01Why this study

Known 1Amorphous drugs must survive the melt

Poorly soluble drugs are often made amorphous; in melt extrusion the drug melts, cools, and may crystallize or stay amorphous.

Lipinski 1997, ref 2; Fahr 2007, ref 3

Known 2The critical cooling rate measures glass-forming ability but is hard to get

A DSC shortcut based on undercooling worked for inorganic glasses; it was untried on organic molecules.

Barandiaran 1981, ref 8; Cabral 2003, ref 9 ··

Known 3Simple thermal parameters stand in for it

Trg = Tg/Tm, glass-stability parameters and fragility, mostly validated on inorganic glasses.

Turnbull 1969, ref 33; Nascimento 2005, ref 5; Zhou 2002, ref 20 ··

Known 4A glass-forming ability–stability link was known only in metallurgy

Nobody had looked for it in organic molecules.

Avramov 2003, ref 4; Weinberg 1994, ref 14

Gap → this paperCan a quick DSC screen rank organic molecules by glass-forming ability, and does that rank predict glass stability?
More detail

What was already known. The introduction builds on these points:

  • Why it matters. Solid oral dosage forms are preferred, and the drug in them can exist as polymorphs, solvates or an amorphous solid (Zhang 2004, ref 1). Many new drug candidates have low aqueous solubility (Lipinski 1997, ref 2; Fahr 2007, ref 3), so amorphous formulations, and process steps that make the drug amorphous, are of growing interest. In melt extrusion the crystalline drug melts and then cools; it may crystallize back to the original or another form, or be trapped as an amorphous solid. The authors call current understanding of crystallization from the undercooled melt, and of its link to the long-term stability of the glass, "marginal at best".
  • Glass-forming ability (GFA) and the critical cooling rate. Any heat-stable material can vitrify if it is cooled below Tg fast enough to stop nuclei forming or growing to a detectable size. GFA, the ease of vitrification on cooling, is most often measured by the critical cooling rate Rcrit, the slowest cooling that gives a glass (Nascimento 2005, ref 5). Building time–temperature–transformation or continuous-cooling curves to get Rcrit is laborious and needs much material (Uhlmann 1972, ref 6; Onorato 1976, ref 7). Barandiaran and Colmenero instead plotted ln(cooling rate) against 1/ΔT², where ΔT is the undercooling at the crystallization peak, and took Rcrit from the intercept (Barandiaran 1981, ref 8); Cabral et al. corrected for ΔT being limited to Tm − Tg (Cabral 2003, ref 9). ·· These DSC methods gave reasonable Rcrit values for inorganic glasses (refs 9–11) but had not been tested on organic molecules, and Rcrit had rarely been determined for drugs (Kaushal 2008, ref 12; Damian 2001, ref 13).
  • Glass stability (GS). A glass has a higher free energy than its crystal, so it tends to crystallize over time, which harms dissolution. GS is usually judged by heating the glass above Tg (refs 14–20), so the authors call the term "somewhat of a misnomer": it often measures the reheated undercooled liquid, not the glass itself. Devitrification has been studied in metallurgy (refs 21–23) and in pharmaceutics (refs 24–31, including Marsac 2006, ref 25), but mechanistic understanding and predictive methods are still lacking.
  • Reduced glass transition temperature. Trg = Tg/Tmelt (Kauzmann 1948, ref 32; Turnbull 1969, ref 33). If viscosity is the same at Tg for all materials, a higher Trg means a more viscous liquid between Tg and Tm, and so more resistance to crystallization; a typical value of 0.66 had been proposed. ··
  • Glass-stability parameters. A larger gap between Tg and the onset of crystallization on heating "generally" means a better glass former. Normalised versions are KLL (Lu and Liu, refs 16, 17), KH (Hruby, ref 18), KW (Weinberg, ref 14), KSP (Saad and Poulain, ref 19) and K1, K2 (Nascimento, ref 5). For inorganic glasses these parameters rose as the measured Rcrit fell (Nascimento 2005, ref 5); for five pharmaceutical glasses a higher reduced temperature Tred went with faster crystallization (Zhou 2002, ref 20). ··
  • Fragility. Good glass formers tend to be strong liquids and marginal ones fragile liquids, in metallic and non-metallic systems (refs 36–38). Fragility is expressed by the strength parameter D of the Vogel–Tammann–Fulcher equation (strong above 30, fragile below 10, many drugs 7–15) or by the fragility index m (strong below 40, fragile above 75); m can be obtained from the shift of Tg with heating and cooling rate (Crowley 2001, ref 44; Moynihan 1974, ref 47). ·····
  • A GFA–GS link. In metallurgy, links between GFA and GS have been pursued "with some success" (refs 4, 14, 15, 50), but none had been established or even attempted for organic molecules. If one held, a screen could measure GFA and then predict GS.

What the paper set out to do. Two aims. First, use DSC to screen the crystallization tendency of many organic molecules on cooling from the melt and on reheating from the glass. Second, look for links between GFA and GS. From the screen the authors built a classification, estimated Rcrit with the Barandiaran–Colmenero and Cabral methods for the molecules that crystallized on cooling, and related crystallization tendency to physicochemical descriptors by principal component analysis. The test set was 51 organic molecules described as randomly selected.

02How they approached it

One fixed DSC cycle sorts 51 neat drug-like molecules by when, if ever, they crystallize; the classes are then tested against other rates, quenching, standard predictors, descriptors and storage below Tg. ··

Class (I-A), 15 moleculescrystallize on cooling, even in liquid N24-biphenylcarboxylic acid, 4-biphenylmethanol, 4-phenylphenol, anthranilic acid, atenolol, benzamide, benzocaine, caffeine, chlorzoxazone, felbinac, haloperidol, lidocaine, phenacetin, theophylline, tolfenamic acid. Tg estimated from MW. Measured. ·
Class (I-B), 8 moleculescrystallize in the DSC, glassy after liquid-N2 quench4-biphenyl carboxaldehyde, antipyrin, carbamazepine, chlorpropamide, flufenamic acid, griseofulvin, indoprofen, tolbutamide. Measured.
Class (II), 11 moleculesglass on cooling, crystallize on reheatingAcetaminophen, bifonazole, celecoxib, cinnarizine, clofoctol, dibucaine, droperidol, flurbiprofen, nifedipine, D(−)salicin, tolazamide. Measured. ·
Class (III), 17 moleculesno crystallization on either stepAceclofenac, clotrimazole, felodipine, fenofibrate, ibuprofen, indomethacin, itraconazole, ketoconazole, ketoprofen, loratadine, miconazole, nilutamide, nimesulide, pimozide, probucol, procaine, ritonavir. Measured. ·
Niclosamidelisted in MaterialsNo result reported. ·

What was done

Experiment

51 neat molecules in DSC: melt→cool at 20 °C/min→reheat at 10 °C/min, in triplicate→three classes by when, if ever, they crystallize.·

↓
Experiment

Class (I) melts plunged into liquid N2→polarized microscopy and Raman→glassy (I-B) or crystalline (I-A).·

Experiment

Classes (II) and (III) cooled at 1 °C/min and reheated at 2 or 20 °C/min→do the classes hold?

Experiment

Quenched glasses of five molecules from the three classes stored 14–20 °C below Tg at 0% RH→microscopy at 5 min, 1 day and 3 months.

↓
Model

Class (I) undercooling at 5–20 °C/min→Barandiaran–Colmenero and Cabral fits→critical cooling rates.·

Model

DSC temperatures→Trg, glass-stability parameters, fragility and strength.··

Model

Seven thermal and molecular descriptors→PCA without class labels.

↓
Comparison

Fitted rates, Trg, glass-stability parameters, fragility and PCA scores against the classes and the quench outcome.····

Comparison

Speed of crystallization in storage against the class.··

More detail

What was done

  1. DSC screen. A TA Q2000 DSC (hermetic pans, N2 purge) heated each sample at 10 °C/min to about 10 °C above Tm, held it 3 min, cooled it at 20 °C/min to −75 °C and reheated it at 10 °C/min to just above Tm, in triplicate. Read-outs were ΔHfus, Tm (peak), the crystallization peak on cooling, Tg (onset and midpoint) and the crystallization peak on reheating.
  2. Liquid-N2 quench of class (I). Melts of 1–2 mg on glass slides were plunged into liquid N2 (−196 °C); glass was judged by the absence of birefringence under crossed polarizers (polymorphs were not assessed this way). Raman spectra (785 nm, 3 mm spot) were taken with the sample still in liquid N2, so that the laser could not warm and crystallize it, and compared with the crystalline reference at the same temperature; melts cooled in air were also measured. ·
  3. Rate tests. Class (I) was cooled at 5, 10, 15 and 20 °C/min and the undercooling (Tm − Tcryst,max) recorded; where crystallization was so fast that it heated the thermocouple, the peak temperature was estimated from the time to maximum heat flow. Rcrit was fitted from these data by the BC and Cabral equations. ··· Classes (II) and (III) were cooled at 1 °C/min; class (II) was reheated at 20 °C/min and class (III) at 2 °C/min (triplicate) and 10 °C/min. Class (II) was also cooled at 1, 5 and 20 °C/min to read its crystallization temperature on reheating and Tred; the reheating rate for that table is not stated. ·
  4. Parameters. Trg was calculated for all classes from Tg and Tm in kelvin. Tg was measured by DSC, taken from the literature (griseofulvin, indoprofen) or, for 16 class (I) molecules, estimated from a regression of Trg on MW. ·· The glass-stability parameters KLL, KH, KW, KSP, K1, K2 and Tred were calculated for class (II) and for three class (I-B) molecules that crystallized only partly on cooling. Fragility m, strength D and the Kauzmann temperature came from the shift of Tg with equal heating and cooling rates (5–20 °C/min) and from the heat capacity step at Tg, for classes (II) and (III). ·
  5. PCA. SIMCA-P+ was run on 51 molecules with seven descriptors: melting onset, Tg midpoint, ΔHfus, ΔSfus, ΔGv (Hoffman equation at 293.15 K; these three per volume, via crystal density), MW and number of rotatable bonds (#RB). Data were centred and scaled, components were chosen by cross-validation, and no class labels were supplied. ··
  6. Storage below Tg. Melts of indoprofen (class I), droperidol and nifedipine (class II), and clotrimazole and felodipine (class III) were quenched in liquid N2 between two cover glasses and stored over P2O5 (0% RH): indoprofen at 30 °C, droperidol and clotrimazole at 15 °C, nifedipine and felodipine at 30 °C, that is 14–20 °C below Tg. Crystallization was followed by polarized light microscopy at 5 min, 1 day and 3 months. ·

Key equations

Critical cooling rate from DSC (Eqs. 1–3)
ln(rate)=A−B(ΔT)2Rcrit=exp(A)Rcrit=exp(A*−B*Tm2)

ln(rate) is fitted against 1/ΔT², where ΔT = Tm − Tcrys,max is the undercooling at each cooling rate; the intercept A gives Rcrit (Barandiaran–Colmenero), and Cabral's version subtracts B/Tm². The paper applies both to class (I) and finds most fits poor and the estimates at odds with the quench test.···

Reduced temperatures (Eqs. 4, 11)
Trg=TgTmeltTred=Tcryst,ons−Tg,midTmelt−Tg,mid

A higher Trg (kelvin) is taken to mean a better glass former; Tred, like the glass-stability parameters of Eqs. 5–10, places the onset of crystallization on reheating between Tg and Tmelt. The paper tests these against the classes and finds no strong link.····

Cooling needed to avoid nuclei (Eqs. 21, 22)
RNcrit~1τNminτN=1JNV

To avoid any nucleus, the melt must pass the temperature of shortest nucleation time τNmin quickly, and that time falls as the nucleation rate JN or the sample volume V rises. The authors use it to set RNcrit apart from the slower Rcrit and so explain quenched-in nuclei, without measuring any rate.··

Nucleation barrier (Eq. 24)
W*=16πγ33ΔGv2

The work to form a critical nucleus falls as the driving force per volume ΔGv grows. With interfacial energy γ assumed similar, the more negative ΔGv of class (I) would mean faster nucleation.·

Terms used on this page
  • Glass-forming ability (GFA): how easily a melt turns into a glass on cooling instead of crystallizing.
  • Glass stability (GS): how well a glass, or the liquid made by reheating it above Tg, resists crystallization.
  • Undercooled melt: a liquid cooled below its melting point without crystallizing. Undercooling: how far below Tm the melt crystallizes.
  • Critical cooling rate: Rcrit, the slowest cooling that avoids detectable crystallization; RNcrit, the slowest cooling that avoids nucleation, which is faster still.
  • TTT diagram: time–temperature–transformation plot; nose-shaped curves show how soon nuclei or crystals appear at each temperature.
  • Trg: Tg/Tm in kelvin; closer to 1 is taken to mean a better glass former.
  • Glass-stability parameters (KLL, KH, KW, KSP, K1, K2, Tred): combinations of Tg, the crystallization temperatures on reheating and Tm; a wider gap between Tg and crystallization means a more stable glass.
  • Fragility index m and strength parameter D: how steeply molecular mobility changes near Tg; strong liquids change slowly (m below 40, D above 30), fragile ones fast (m above 75, D below 10).
  • Quenched-in nuclei: crystal nuclei formed during cooling and frozen into the glass, too small to detect.
  • Birefringence: crystals shine under crossed polarizers; a glass stays dark.
  • PCA: principal component analysis, which condenses several descriptors into a few scores per molecule.
  • ΔGv: free-energy difference between crystal and amorphous per unit volume; more negative means a larger driving force to crystallize.

03Main findings

1

One DSC cycle splits the 51 molecules into three classes

23 crystallized while the melt cooled (class I), 11 only when the glass was reheated above Tg (class II), and 17 on neither step (class III).

More detail

The classes are defined by the 20 °C/min cooling and 10 °C/min reheating of the screen. Class (I): crystallization on cooling before the Tg event. Class (II): no crystallization on cooling to below Tg, but crystallization on reheating above Tg. Class (III): no crystallization on cooling or on reheating up to the melting point. Of 51 molecules, 23 were class (I), 11 class (II) and 17 class (III). The authors define class (I) as having a high crystallization tendency from the undercooled melt and so a lower GFA than classes (II) and (III). Four class (I) molecules (4-biphenyl carboxaldehyde, chlorpropamide, flufenamic acid, tolbutamide) crystallized both on cooling and on reheating, which the authors read as "an indication" that part of each sample was trapped amorphous on cooling. · Tm, Tg, ΔHfus, ΔSfus, MW, logP and density are tabulated for all 51 molecules by class: Tm spans 59–272 °C and MW 121–721 g/mol.

2

Liquid-N2 quenching splits class (I) in two

8 of 23 class (I) molecules became glassy when quenched in liquid N2 (class I-B); the other 15 still crystallized (class I-A).

More detail

Literature reports that antipyrin, carbamazepine, griseofulvin and indoprofen can be trapped amorphous by DSC cooling or liquid-N2 quench led the authors to propose two sub-classes ("it appears"). · Melts plunged into liquid N2 were viewed under crossed polarizers: 15 class (I) molecules were birefringent (crystalline) and 8 were not. Raman spectra taken in liquid N2 showed peak broadening, the sign of amorphous material, for the same 8: 4-biphenyl carboxaldehyde, antipyrin, carbamazepine, chlorpropamide, flufenamic acid, griseofulvin, indoprofen and tolbutamide. · For griseofulvin, the quenched sample gave a broader C=O band (maximum about 1710 cm−1, extending to about 1725 cm−1) than the crystalline references and the air-cooled melt (about 1706–1708 cm−1); the authors find it "clear" that rapid cooling gives an amorphous solid. · Benzocaine, by contrast, kept its starting crystal form after quenching and after air cooling (all bands at about 1604 cm−1), and anthranilic acid crystallized in liquid N2 to a different polymorph, the same one formed on air cooling (band at about 1350 cm−1 against about 1371–1376 cm−1 for the references). ·· Class (I-B) glasses crystallized rapidly when reheated above Tg in the Raman experiments (data not shown), which the authors take as low GS. · Their reading: the inherent GFA of class (I) molecules varies a lot, and whether they vitrify depends strongly on the cooling rate ("it is apparent").

Fig. 2: Raman spectra after liquid-N2 quench: benzocaine, anthranilic acid, griseofulvin
Fig. 2 · p.3795 · Raman spectra after liquid-N2 quench: benzocaine, anthranilic acid, griseofulvinShows. (a) benzocaine bands overlap, still the starting crystal; (b) anthranilic acid shifts to about 1350 cm−1, a new polymorph; (c) quenched griseofulvin gives a broader band, amorphous.Read it as. black = crystalline reference at 20 °C; dashed = reference at −196 °C; blue = quenched sample in liquid N2; red = air-cooled melt.Also supports K2
3

Most class (II) and (III) assignments survive a change of scan rate

On 1 °C/min cooling 4 of 11 class (II) and no class (III) molecules crystallized; at other reheating rates 2 class (II) and 2 class (III) molecules behaved like the other class. ··

More detail

The 20 and 10 °C/min rates of the screen were chosen arbitrarily, so the classes were re-tested at other rates. On slow cooling (1 °C/min), celecoxib, dibucaine, flurbiprofen and nifedipine (class II) crystallized partly or fully; none of the 17 class (III) molecules did. On fast reheating (20 °C/min), bifonazole and celecoxib did not recrystallize, while the other 9 class (II) molecules did. On slow reheating (2 °C/min, triplicate), nilutamide and nimesulide (class III) crystallized, each in two of three runs; the other 15 did not, and none of the 17 crystallized at 10 °C/min. The authors conclude that the class (II) and (III) assignments "appear to be robust and reasonably independent" of the rates used, that class (II) has a high GFA, and that class (III) has both a high GFA on cooling and a high stability on reheating. ·· Counted by compound, 7 of the 28 class (II) and (III) molecules behaved unlike their class in at least one test.

4

Critical cooling rates fitted from DSC data were unreliable

12 of 19 class (I) fits had r² < 0.55, and the estimates (20 to 3.26 × 10⁴ K/min) contradicted the quench results. ·

More detail

Undercooling at 5, 10, 15 and 20 °C/min fed the Barandiaran–Colmenero (BC) and Cabral fits; the four molecules that crystallized only partly on cooling were left out. · Seven fits had r² 0.74–0.99 and twelve r² < 0.55, because undercooling often did not rise steadily with cooling rate and crystallization temperatures scattered between runs. ·· Where the fits worked, Rcrit ran from 20 K/min (haloperidol) to 3.28 × 10⁴ K/min (BC) or 3.26 × 10⁴ K/min (Cabral) for 4-biphenylmethanol. The estimates contradicted the quench test: haloperidol (Rcrit 20 K/min) and phenacetin (64 K/min) still crystallized in liquid N2, whereas carbamazepine (118 K/min by BC, 117 by Cabral) and griseofulvin (588 by BC, 579 by Cabral) were quenched amorphous. ·· The authors conclude that the estimates do "not appear" accurate and that the approach "may be of limited utility" for organic molecules. For inorganic glasses accurate predictions need cooling rates at least two orders of magnitude below Rcrit, so rates spanning several orders of magnitude "may be needed", against the 5–20 °C/min used here. ··

5

Trg, glass-stability parameters and fragility did not track the classes

Mean Trg of class (I) (0.69) and class (III) (0.73) did not differ significantly, and within class (II) the parameters picked the wrong best glass formers. ··

More detail
  • Trg. Class (I-A) averaged 0.69 (±0.01) and class (I-B) 0.7 (±0.03), not statistically different (test not named), so Trg did not predict which class (I) molecules could be quenched amorphous. · Class (I) as a whole averaged 0.69 ± 0.02 against 0.73 ± 0.04 for class (III): the order is as expected, but the difference was not significant, so Trg is "clearly not an infallible predictor". · Trg ranged 0.65–0.76 in class (II) and 0.65–0.81 in class (III), and within class (III) the two molecules that crystallized on slow reheating did not have lower values (nilutamide 0.72, nimesulide 0.70). ·
  • Glass-stability parameters, class (II). Assuming the inverse relation between these parameters and Rcrit seen for inorganic glasses, higher Tred and GS parameters pointed to bifonazole, celecoxib, cinnarizine and droperidol as the best glass formers and to acetaminophen, D(−)salicin, flurbiprofen and nifedipine as the worst. · Experiment disagreed: celecoxib, dibucaine, flurbiprofen and nifedipine were the ones that crystallized at 1 °C/min. · Tred after 20 °C/min cooling ran from 0.33 (acetaminophen) to 0.72 (celecoxib), and KH from 0.474 to 2.532 for the same pair, yet celecoxib had the lowest KSP (1.464) and K2 (1.118); the authors attribute this ("is believed to be") to its high Tg and crystallization temperature relative to Tm. ··
  • Fragility. m ranged from 18 (tolazamide) to 731 (itraconazole) across classes (II) and (III), and fragility and strength did not correlate with the GS parameters. · Taken together, fragility, strength and GS parameters pointed to celecoxib, droperidol and nifedipine as the best and to acetaminophen and flurbiprofen as the worst class (II) glass formers; "again the experimental evidence does not support this".
  • Summary by the authors. Unlike in inorganic systems, none of these parameters correlated strongly with crystallization behaviour within or between classes, "suggesting these parameters may not be ideal" for organic molecules.
6

Molecular descriptors separate class (I) from class (III)

A PCA of seven descriptors (91.1% cross-validated) separated class (I), smaller and more rigid with higher heats and entropies of fusion, from class (III); class (II) sat between. ··

Fig. 3: PCA scores coloured by class
Fig. 3 · p.3800 · PCA scores coloured by classShows. class (I) (red) mostly left and low, class (III) (green) up and right, class (II) (blue) in between; triangles are class means.Also supports K6
Fig. 4: How each class differs from the data-set mean, descriptor by descriptor
Fig. 4 · p.3800 · How each class differs from the data-set mean, descriptor by descriptorShows. class (I) (black) low MW and rotatable bonds, high ΔHfus and ΔSfus; class (III) (white) the mirror image; class (II) (grey) near zero; Tg barely differs.Also supports K6
More detail

The model used melting onset, Tg midpoint, ΔHfus, ΔSfus and ΔGv (per volume), MW and #RB for all 51 molecules, with no class information given. Three components explained 97.8% of the variance (56.3, 30.4 and 11.0%), and cross-validation predicted 91.1% (33.9% with component 1 alone, 70.4% with components 1 and 2), which the authors call acceptable. · On the plot of the first two components, class means sat at about (−1.1, −0.3) for class (I), (0.0, 0.0) for class (II) and (1.4, 0.4) for class (III); class (I) points lay mostly left and low and class (III) up and right, with outliers in every class (most notably lidocaine and tolbutamide in class I). The third component did not separate the classes. · Read from the bar chart (about ±0.02), in standard deviations from the data-set mean, class (I) had lower MW (−0.63) and #RB (−0.54), higher ΔHfus (+0.45), ΔSfus (+0.41) and melting onset (+0.25), and more negative ΔGv (−0.40); class (III) showed the opposite signs (MW +0.79, #RB +0.66, ΔHfus −0.63, ΔSfus −0.59, melting onset −0.29, ΔGv +0.57); class (II) stayed near zero. Tg barely differed between classes (all within ±0.08), "probably" because cooling from the melt takes every sample through temperatures above Tg. ·· The authors conclude that no single descriptor predicts crystallization on cooling and that multiple properties "appear to play a role". ·

7

In stored glasses, crystallization speed followed the class

Quenched indoprofen (I) crystallized fully within 1 day; droperidol and nifedipine (II) looked fully crystalline after 3 months, clotrimazole and felodipine (III) only at the edges. ··

Fig. 5: Quenched glasses stored below Tg, crossed polarizers
Fig. 5 · p.3801 · Quenched glasses stored below Tg, crossed polarizersShows. (a, b) indoprofen at 5 min and 1 day; (c) droperidol and (d) clotrimazole at 15 °C after 3 months; (e) nifedipine and (f) felodipine at 30 °C after 3 months.Read it as. bright, coloured areas are crystals; a dark field is glass.Also supports K7
More detail

Glasses were made by quenching melts in liquid N2 between two cover glasses, which the authors assume minimises surface crystallization, and were stored over P2O5 (0% RH). · Indoprofen (Tg 50 °C, cited) stored at 30 °C began to crystallize almost at once: one spherulite after 5 min and a fully birefringent field after 1 day; the authors read this as a high inherent crystallization tendency from the glass. · Droperidol at 15 °C (Tg 29 °C) and nifedipine at 30 °C (Tg 45 °C) crystallized at the sample edges within 1 day (data not shown) and appeared completely crystalline after 3 months. Clotrimazole at 15 °C (Tg 30 °C) and felodipine at 30 °C (Tg 45 °C) showed only edge crystallization after 3 months. Griseofulvin, another class (I) molecule that can be quenched amorphous, has been reported to crystallize rapidly from the glass. The authors conclude "there may be a link" between GFA and GS, class (I) having the lowest and class (III) the highest GS, and that class (II) has much lower GS than class (III) although both form glasses easily. · The paper labels indoprofen class (I-A) in this test, but its quench results (amorphous by microscopy and Raman) define class (I-B). ·

04Further observations

  • Close relatives split: benzocaine and lidocaine (I) versus procaine (III); haloperidol (I) versus droperidol (II).
  • At 20 °C/min, undercooling ranged from 3.0 °C (caffeine) to 80.8 °C (tolbutamide) and did not always grow with cooling rate.
  • Several class (I) and (II) molecules recrystallized as a different polymorph.
  • Trg rose weakly with molecular weight (R² 0.44); the fit supplied 16 missing Tg values. ·
More detail
  • Structure is a poor guide. The local anaesthetics benzocaine and lidocaine (class I) crystallized rapidly on cooling, while procaine (class III) did not crystallize even at 1 °C/min and resisted crystallization on reheating; the butyrophenones haloperidol (class I) and droperidol (class II) split in the same way. ·
  • Undercooling varies widely and erratically. At 20 °C/min undercooling ranged from 3.0 °C (caffeine) to 80.8 °C (tolbutamide). Antipyrin (I-B) undercooled by 80.1 °C and 4-biphenylmethanol (I-A) by 10.1 °C, although the authors call the two physicochemically similar; their thermal properties and MW are close, but logP differs (0.26 vs 3.13). ·· Undercooling did not always rise with cooling rate: for 4-phenylphenol it was 19.5, 28.4, 27.9 and 23.7 °C at 5, 10, 15 and 20 °C/min. The authors attribute the scatter ("most likely") to the stochastic nature of nucleation and unavoidable heterogeneous nucleation.
  • Polymorphs. Several class (I) and (II) molecules recrystallized to a different polymorph, judged from the melting profile and Raman spectra; the authors call this "not unexpected", since crystallization from the undercooled melt "frequently" gives a metastable form. · By Raman after liquid-N2 quench, 4-biphenylmethanol, anthranilic acid, benzamide, caffeine, carbamazepine, chlorpropamide, haloperidol and tolbutamide gave a different polymorph. The DSC polymorph calls for five compounds differ between two tables of the paper.
  • Trg and molecular weight. For 35 compounds with measured or cited Tg, Trg = 0.00021 MW + 0.64433 (R² = 0.44204; MW about 150–720, Trg about 0.65–0.82). Trg tended to exceed the proposed 0.66 and to fall at lower MW. Fit-predicted Tg deviated from the line by 9.3 K on average, which the authors call acceptable, and the fit supplied Tg for all 15 class (I-A) molecules and 4-biphenyl carboxaldehyde. ···
  • Fragility values. ΔETg ranged from 99 kJ/mol (tolazamide) to 4643 kJ/mol (itraconazole). The authors describe most class (II) compounds as moderately fragile with a few fragile, and all class (III) as moderately fragile or fragile. · By m and D^a, however, aceclofenac (m 25, D 69), tolazamide (m 18, D 281) and nifedipine (m 33, D 36) fall in the strong range, while their D^b values (8, 2, 9) place them among fragile liquids. ·
  • Tred depends on cooling rate for some molecules. Cinnarizine had Tred 0.36 after 1 °C/min cooling and 0.56 after 20 °C/min, while D(−)salicin stayed at 0.39 at all three rates.
  • Raman at two temperatures. Room-temperature and liquid-N2 spectra cannot easily be compared, because temperature shifts and widens the bands.
Fig. 1: Trg versus molecular weight
Fig. 1 · p.3792 · Trg versus molecular weightShows. Trg rises weakly with MW (R² 0.44); the line was used to estimate Tg for 16 class (I) molecules.Also supports K5

05How the authors connect the findings

1A glass forms only if cooling outpaces crystallization; nucleation is fastest between Tm and Tg.
↓
2Avoiding detectable crystals (Rcrit) needs slower cooling than avoiding nuclei (RNcrit); between the two, the glass holds frozen-in nuclei.
↓
3Class (I) "clearly" nucleates and grows fast at the same temperatures, so 20 °C/min, often even liquid N2, is too slow.
↓
Class (III)Cooling beats both rates↓glass without nuclei↓no crystallization on reheating↓most stable glass.·
Class (II) and quench-glassy class (I)Cooling between Rcrit and RNcrit↓glass with quenched-in nuclei↓nuclei grow fast above Tg↓recrystallization on reheating and faster crystallization below Tg.··
What sets the class. Small, rigid molecules with high heats of fusion and melting points should nucleate readily; flexible molecules rarely sit in the right conformation. ···
Conclusion drawn. The class may predict glass stability too: "a potential link between GFA and GS has been established", with quenched-in nuclei the believed cause. ·
Fig. 6: TTT diagram with the three classes (schematic, adapted from Angell, ref 61)
Fig. 6 · p.3802 · TTT diagram with the three classes (schematic, adapted from Angell, ref 61)Shows. green = class (I), cooled slower than Rcrit, crystallizes; orange = class (II), between Rcrit and RNcrit, glass with nuclei; blue = class (III), faster than RNcrit, glass without nuclei.Read it as. the lines from the top left are cooling paths; the two nose curves mark the onset of nucleation and of detectable crystallization.Also supports K8
More detail
  1. To form a glass, the liquid must be cooled below Tg faster than the maximum crystallization rate. The rate needed to avoid nucleation is approximately RNcrit ~ 1/τNmin, where τNmin is the shortest nucleation time, and the nucleation time falls as the nucleation rate rises (τN = 1/(JN V)). Near Tm nucleation is slow because the driving force is small; near Tg it is slow because the viscous liquid "can restrict" diffusion; the minimum lies in between. ··
  2. Nucleation is "an intrinsically faster process on a shorter length scale" than growth, so the rate that avoids detectable crystallization (Rcrit) is slower than the rate that avoids nucleation (RNcrit). Cooling slower than RNcrit lets nuclei form; if it is still faster than Rcrit, they can neither grow nor dissolve and are frozen into the glass. A material cooled at Rcrit and called glassy "may in fact contain scores of nuclei", as seen in metallic and organic glasses. ·
  3. Class (I) molecules have rapid nucleation at temperatures where growth is also rapid, so Rcrit is higher than the fastest DSC cooling (20 °C/min) and, for many, than immersion of a small sample in liquid N2. The few class (I) molecules that could be quenched glassy crystallized rapidly on heating above Tg, for the same reason as class (II). ·

Class (III). At 20 °C/min cooling is faster than both Rcrit and RNcrit → a nuclei-free glass forms; "it is possible" that some nuclei form, but "it may be" that they grow very slowly → no crystallization on reheating, even at 2 °C/min for 15 of 17 → the most stable glasses in storage. ·

Class (II) and quench-glassy class (I). Cooling is faster than Rcrit but slower than RNcrit → nuclei form where nucleation is fastest but growth slow, and are quenched into the glass → on reheating above Tg they meet the maximum growth rate and the liquid recrystallizes ("it seems" the "most likely" explanation) → below Tg, as the glass undergoes α- or β-relaxation, molecules diffuse to the nuclei, which seed crystal growth over long times. ····

What sets the class. The authors link the classes to molecular properties. Flexible molecules exist in the melt as energetically similar conformers, and more rotatable bonds lower the chance of the orientation needed for nucleation or growth, raising GFA. For equal ΔCp, a lower ΔHfus and ΔSfus (class III) mean a smaller crystal–amorphous energy difference below Tm and so a smaller driving force for crystallization. · A more negative ΔGv (class I) "would result", for a similar interfacial energy, in a lower barrier to form a critical nucleus and a higher homogeneous nucleation rate. · A higher melting point means more energy is needed to disrupt the lattice; overall, class (I) "would be expected" to have the larger driving force for nucleation. Because several descriptors were needed to separate the classes, multiple properties "appear to play a role".

Conclusion drawn. In the abstract the authors write "It is believed" that nuclei are quenched in during cooling for class (I-B) and (II), making crystallization below Tg easier and causing recrystallization above Tg. The conclusions state that good glass formers "potentially can be differentiated" by the presence or absence of quenched-in nuclei, and that "a potential link between GFA and GS has been established". ·

06What it means for formulation

Stated by the authors
  • The DSC screen "may be a useful tool" to judge crystallization tendency, GFA and potential GS of new drug candidates early, saving experiments.
  • Trg, glass-stability parameters, fragility and DSC-fitted critical cooling rates are poor guides for organic molecules. ·
AI reading, not stated in the paper
  • For melt processing of a neat drug, class (I) is the warning sign; class (II) forms a glass easily but may carry nuclei that make it crystallize on reheating or storage.
More detail
Stated by the authors
  • The screen and classification are "a potentially useful tool" to assess the crystallization tendency of new chemical entities, reducing unneeded experiments and supporting better-informed choices of formulation strategy.
  • Classic GFA and GS parameters "may not be ideal" for organic molecules, and Rcrit from the BC and Cabral methods "may be of limited utility". ·
  • The classes "can potentially" give insight into crystallization above Tg and into the stability of the glass.
  • Good glass formers "potentially can be differentiated" by whether nuclei are quenched in during preparation.
AI reading, not stated in the paper
  • A class (I) drug will be hard to keep amorphous by cooling a melt alone, as in melt quenching or hot-melt extrusion of the neat drug: 15 of 23 could not be vitrified even in liquid N2, and the 8 that could crystallized fast on reheating. Such drugs will need strong help from a polymer or another route.
  • Class (II) is the subtle case: the DSC cooling trace is clean, but the glass recrystallized on reheating and, in the two stored examples, became fully crystalline within 3 months about 15 °C below Tg. A clean cooling curve is not enough; reheat the glass.
  • Class (III) drugs were the most forgiving here, both on cooling and in storage; they tend to be the larger, more flexible molecules.
  • About a quarter of class (II) and (III) molecules changed behaviour with scan rate, so a borderline drug should be retested at the cooling and heating rates of the real process.
  • All of this is for neat drugs at 0% RH; a polymer, water or an open surface can change the picture, so the class is a first risk flag, not a stability prediction.

07Open questions

Raised by the authors
  • How far does the link between glass-forming ability and glass stability reach? It "clearly warrants further investigation".
  • Would critical cooling rate models work over a much wider range of cooling rates?
Not covered by this paper (AI reading)
  • Quenched-in nuclei, the core of the explanation, were never detected.
  • The stability ranking rests on five glasses, one temperature each.
  • No polymer, no humidity.
More detail
Raised by the authors
  • How far does the GFA–GS link extend? The classification "can potentially" give insight into glass stability, and the area "clearly warrants further investigation".
  • Would the BC and Cabral models work with cooling rates spanning several orders of magnitude?
  • Do class (III) glasses hold nuclei that simply grow very slowly?
  • How does crystallization above Tg relate to crystallization below Tg? Little data exist.
Not covered by this paper (AI reading)
  • Nuclei were never detected or counted, and nucleation and growth rates were not measured, so the central explanation is untested. ··
  • The liquid-N2 cooling rate is unknown, so the boundary between class (I-A) and (I-B) is tied to this one method.
  • The stability ranking rests on five compounds, one temperature each, assessed by eye without a crystallinity measurement.
  • Only 0% RH and samples between cover glasses were used; humidity and free surfaces, both important in real products, were not examined. ·
  • No polymer was included, so whether a drug's class carries over to a solid dispersion is open.
  • Starting crystal forms are not reported, and niclosamide was listed but its result not reported.

08How solid

AI assessment, not a statement made in the paper
Moderate

The three classes rest on triplicate DSC runs of 51 molecules and largely survived rate changes, and the failures of the standard predictors are visible in the tables. The link to glass stability rests on five stored glasses judged by eye, and the nuclei explanation was not tested. ···

More detail
What holds
  • The classification uses triplicate DSC runs on 51 molecules; no class (III) molecule crystallized at 1 °C/min cooling or 10 °C/min reheating. ··
  • The class (I-B) sub-class is confirmed by two independent methods: microscopy and Raman agreed on the same 8 molecules.
  • The failure of the critical cooling rate models is shown both by poor fits and by contradiction with the quench outcomes. ·
  • The failures of Trg, glass-stability parameters and fragility are directly visible in the tabulated values. ···
  • The PCA was cross-validated (91.1%) and built without class labels. ·
  • Several equations reproduce from the printed values (Rcrit, Trg, m, D, Kauzmann temperature). ·····
What weakens it
  • 7 of 28 class (II) and (III) molecules behaved unlike their class in the rate tests; the statement that these classes vitrify at 1–2 °C/min holds for class (III) and 7 of 11 class (II) only, and no 2 °C/min cooling was run. ·
  • The GS ranking rests on one or two compounds per class, one storage temperature each, judged visually; the micrographs for droperidol and clotrimazole do not visibly match the text.
  • Indoprofen, the only class (I) glass stored, is labelled (I-A) but its quench data define it as (I-B).
  • Nuclei, nucleation and growth rates, and the liquid-N2 cooling rate were not measured. ···
  • Trg of 16 class (I) molecules comes from the MW fit (R² 0.44) and enters both the I-A versus I-B comparison and the PCA; the Trg comparisons name no statistical test. ·
  • Tred and the GS parameters cannot be reproduced from the printed temperatures, and chlorpropamide's KSP and K2 are printed identical, one a misprint. ·
  • The class (II) ranking depends on which GS parameter is used, and the fragility category depends on whether m or D is used. ·
  • The molecular explanations assume equal ΔCp(T) and similar interfacial energy and invoke conformer populations, none measured; surface crystallization was assumed minimised, not tested. ···
  • Smaller inconsistencies: DSC polymorph calls for five compounds differ between tables; a Raman band is assigned to a CH3 group anthranilic acid lacks; MW provenance is stated two ways; niclosamide is unreported. ···

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.3792)key figureFills the gaps in Tg: Trg rises weakly with MW (R² 0.44), and the fit line supplies Tg for 16 class (I) molecules.·0.4, K5Those 16 Trg values are a function of MW alone.
Table 1 (p.3792)Properties of the 23 class (I) molecules: MW, Tm, Tg, Trg, logP, density, ΔHfus, ΔSfus.0.216 Tg values are estimates; MW source stated two ways.·
Table 2 (p.3793)The same properties for the 11 class (II) molecules, Tg measured after 20 °C/min cooling.0.2MW source stated two ways.
Table 3 (p.3793)The same properties for the 17 class (III) molecules.0.2MW source stated two ways; niclosamide is missing.·
Table 4 (p.3794)Splits class (I): 8 of 23 molecules glassy after liquid-N2 quench by both microscopy and Raman, with polymorph calls.F2, K2DSC polymorph calls for five compounds disagree with Table 5.
Fig. 2 (p.3795)key figureShows how Raman reads the quench: benzocaine unchanged, anthranilic acid a new polymorph, griseofulvin a broadened (amorphous) band.··F2, K2Panel (b) is assigned to a CH3 group that anthranilic acid lacks.
Table 5 (p.3796)Undercooling of class (I) at 5–20 °C/min, from 3.0 to 80.8 °C at 20 °C/min and often not rising with rate; the input to the fits.F4, 0.4Polymorph footnotes disagree with Table 4 for five compounds.
Table 6 (p.3797)The critical cooling rate fits: 12 of 19 with r² < 0.55, and Rcrit from 20 to 3.26 × 10⁴ K/min where the fit worked.F4, K4A is given in K/min although it is the intercept of ln(rate).
Table 7 (p.3798)Crystallization temperature on reheating and Tred of class (II) after cooling at 1, 5 and 20 °C/min.F5, K5Tred cannot be recomputed from the printed temperatures; reheating rate not stated.·
Table 8 (p.3798)Glass-stability parameters of class (II) and three class (I-B) molecules; their ranking misses the molecules that crystallized on slow cooling.·F5, K5Chlorpropamide KSP and K2 printed identical; the ranking depends on the parameter chosen.·
Table 9 (p.3799)Trg, fragility m, strength D and Kauzmann temperature of classes (II) and (III); m spans 18–731 and does not follow the classes.F5, K5The fragility category depends on whether m or D is used.
Fig. 3 (p.3800)key figurePCA scores: class (I) mostly left and low, class (III) up and right, class (II) between, with outliers in every class.F6, K6
Fig. 4 (p.3800)key figureHow each class departs from the data-set mean: class (I) small, rigid and high in ΔHfus; class (III) the reverse; Tg alike.F6, K6
Fig. 5 (p.3801)key figureThe glass-stability test: indoprofen crystalline in 1 day, droperidol and nifedipine by 3 months, clotrimazole and felodipine only at the edges.··F7, K7Panels (c) and (d) do not visibly match the text; indoprofen is (I-B), not (I-A).·
Fig. 6 (p.3802)key figureExplains the classes on a TTT diagram: class (II) cooled between Rcrit and RNcrit keeps quenched-in nuclei.0.5, K8A schematic, not data; the caption misplaces class (I).