Paper page

Original: publisher page

Niraj S. Trasi, Lynne S. Taylor* · Crystal Growth & Design 12, 3221-3230 (2012)

Effect of Additives on Crystal Growth and Nucleation of Amorphous Flutamide

Compared at the same number of polymer repeat units per drug molecule, polymers whose carbonyl groups hydrogen-bond to the NH of flutamide slowed its crystal growth from the supercooled melt most (PVP about tenfold), polymers with OH donor groups hardly acted, which the authors trace to flutamide's own carbonyl being tied up inside the molecule, and the growth ranking did not carry over to nucleation, which only the small analogue nilutamide strongly suppressed.

Abbreviations

PDMA poly(N,N-dimethyl acrylamide); PVAc poly(vinyl acetate); PAA poly(acrylic acid); PVPH poly(4-vinylphenol); PIPA poly(N-isopropylacrylamide); PVP poly(vinylpyrrolidone) K12; PVPVA poly(vinylpyrrolidone-co-vinyl acetate); HPMC hydroxypropyl methylcellulose; HPMCAS hydroxypropyl methylcellulose acetate succinate; Tg glass transition temperature; Tm melting temperature; Tmax temperature of the maximum of the DSC crystallization exotherm; 10 mol% = 9:1 drug:polymer repeat unit molar ratio; FTIR Fourier transform infrared spectroscopy.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

Does a polymer's ability to hydrogen-bond with flutamide decide how much it slows crystal growth, and nucleation, of supercooled liquid flutamide?

Short answer

For growth, largely yes among the carbonyl (acceptor) polymers: growth inhibition ran PVP > PDMA = PIPA > PVAc, the same order as the downward shift of the flutamide NH band, and the donor polymers PAA and PVPH did little. For nucleation, no: the polymers changed it little and inconsistently, while nilutamide nearly suppressed it. ······

Conclusion

For flutamide with 10 mol% additive at 40–70 °C, growth inhibition followed drug–polymer hydrogen bonding through polymer acceptor groups: PVP, PDMA and PIPA, which moved the flutamide NH band down by 22–28 cm−1, slowed growth most, and the authors write that the FTIR shifts and the computed carbonyl charges "strongly support" their hypothesis. ···· Polymers with good donor groups (PAA, PVPH) were not effective, "most likely" because the flutamide carbonyl is engaged in an intramolecular CH···O bond; this link is inferred from the crystal structure and a vacuum calculation, not measured in the amorphous drug. ··· Tg rose by only 2.0–3.7 °C with the polymers, too little to explain the ranking, and nilutamide's growth effect "can be explained" by dilution and its larger Tg increase. ·· Nucleation, assessed only qualitatively, was changed little by the polymers and showed no correlation with hydrogen bonding, whereas nilutamide strongly inhibited it, possibly by entering prenuclei ("quite possible"). ··· The authors conclude that what matters is not only a drug's structure but whether its functional groups are available for intermolecular bonds ("highlights").

01Why this study

Known 1Polymers are the most effective crystallization inhibitors

Proposed routes are a higher Tg, dilution of the drug and specific drug–polymer interactions.

Yoshioka 1995, ref 4; Van den Mooter 2001, ref 9; Taylor 1997, ref 10 ·

Known 2Hydrogen bonding seemed to track growth

For felodipine, growth rates correlated with drug–polymer hydrogen bonding; more diverse drugs were needed to confirm it.

Kestur 2010, ref 11

Known 3The number of nuclei moves the DSC exotherm

Fewer nuclei shift crystallization to a higher temperature, so DSC can be read for nucleation.

Hernández Sánchez 2005, ref 13; Masirek 2007, ref 14

Known 4Flutamide's carbonyl is bound in the crystal

Its C=O makes one intermolecular and one intramolecular CH···O contact, and its glass is thought to crystallize through two polymorphs.

Cense 1994, ref 20; Ceolin 1995, ref 12 ·

Gap → this paperCompared per functional group rather than per gram, does the polymer that hydrogen-bonds most strongly with the drug inhibit its growth best, and does the same hold for nucleation?
More detail

What was already known. The introduction and discussion build on these points:

  • Amorphous drugs must be kept from crystallizing. The amorphous form has a higher free energy, hence a higher transient solubility and faster dissolution, but it tends to crystallize; the rate depends on the driving force and on molecular mobility, which falls steeply at Tg. (Yu 2001, ref 1; Hancock 1997, ref 2; Ediger 1996, ref 3)
  • Cold storage is no general answer. Storage far below Tg works in principle (Yoshioka 1995, ref 4), but many drugs have a low Tg and some crystallize well below it (Vyazovkin 2007, ref 5). Adding a polymer is the most effective strategy (refs 6–8).
  • Three proposed mechanisms. Polymers may raise the dispersion Tg (Van den Mooter 2001, ref 9), dilute the drug and lower its chemical potential, or form specific interactions that restrict drug mobility locally (Taylor 1997, ref 10).
  • A growth–hydrogen bond correlation. For felodipine, crystal growth rates appeared to correlate with drug–polymer hydrogen bonding; confirmation needed drugs of more diverse chemistry. (Kestur 2010, ref 11)
  • Weight-based comparisons are biased. Most studies compared polymers at equal weight percent, which gives polymers with heavy repeat units fewer functional groups; pharmaceutical polymers also carry several kinds of groups. The authors call for chemically simple polymers compared by number and type of groups.
  • Reading nucleation from DSC. The number of nuclei sets the temperature of the DSC crystallization exotherm (Hernández Sánchez 2005, ref 13), and with it the growth rate at the exotherm maximum (Masirek 2007, ref 14).
  • Flutamide's own structure. In the crystal (CSD WEZCOT) the NH bonds to the nitro group and the C=O makes a bifurcated CH···O bond, one of them intramolecular, which keeps the molecule planar (Cense 1994, ref 20); the glass crystallizes through a metastable form that converts to the stable one (Ceolin 1995, ref 12). ·
  • Interpretive background used later. IR shifts as evidence of hydrogen bonding (Taylor 1997, ref 10; Andrews 2010, ref 15); small molecules usually crystallize on cooling (Baird 2010, ref 16); acetaminophen interacts with both PVP and PAA (Miyazaki 2004, ref 17) and is inhibited by PAA and PVPH (Trasi 2012, ref 19); summed IR spectra mean immiscibility (Rumondor 2009, ref 18); PAA forms dimers (Dong 1997, ref 21); cellulose polymers have weakly basic acceptors (Van Eerdenbrugh 2011, ref 22); interactions did not correlate with nucleation for felodipine (Konno 2006, ref 23); classical nucleation (Mullin 2001, ref 24); additives that poison nuclei (Weissbuch 1995, ref 25; Anwar 2009, ref 26). ·······

What the paper set out to do. Test the hypothesis that the polymer forming the strongest or most numerous hydrogen bonds with flutamide is the best inhibitor of its crystal growth from the supercooled liquid, comparing chemically simple polymers at the same molar ratio of repeat units; check the result with pharmaceutical polymers on a weight basis; and evaluate, qualitatively, whether the same polymers affect nucleation. ·

02How they approached it

Six chemically simple vinyl polymers, each with one kind of hydrogen-bonding group, and the small analogue nilutamide, all at 9 flutamide molecules per repeat unit so that dilution is equal; four pharmaceutical polymers at 5% w/w as a check. Flutamide offers one NH donor and two acceptors, its amide C=O and its nitro group. ····

Flutamidemodel drugThe crystallizing compound, 276.2 Da; Tg −3.1 °C, Tm 110 °C; measured alone as the reference. ·
PVP K12lactam polymerCarbonyl acceptor; computed carbonyl O charge −0.65; measured at 10 mol% and at 5% w/w. ·
PDMAtertiary amide polymerCarbonyl acceptor; O charge −0.64; measured. ·
PIPAsecondary amide polymerCarbonyl acceptor with an NH; O charge −0.647; measured. ·
PVAcester polymerCarbonyl bonded to an oxygen; O charge −0.598; measured. ·
PVPHphenol polymerOH donor, no carbonyl; measured.
PAAcarboxylic acid polymerStrong OH donor that also has a carbonyl (O charge −0.606); measured. ·
Nilutamidesmall-molecule analogueSame nitro–CF3 phenyl ring with a hydantoin in place of the amide; 11.3 wt% at 10 mol%; measured. ·
PVPVAvinylpyrrolidone–vinyl acetate copolymerFewer pyrrolidone units per gram than PVP; 5% w/w only; measured.
HPMCAScellulose ester5% w/w only; measured.
HPMCcellulose ether5% w/w only; measured.
Fig. 1: Flutamide, nilutamide and the six simple polymers
Fig. 1 · p.3222 · Flutamide, nilutamide and the six simple polymersShows. flutamide (a) with ring atoms C(3) and C(5) labelled, nilutamide (b), PDMA, PVAc, PAA, PVPH, PIPA and PVP (c–h).

What was done

Experiment

Mixtures cryomilled at 9:1 molar or 5% w/w→melted and quenched to a clear film→spherulite diameter followed at 40–70 °C→growth rates.···

Experiment

DSC of the 10 mol% mixtures→Tg, Tm and crystallization exotherms.··

↓
Experiment

DSC cooling to set temperatures→nucleation zone.·

Analysis

Exotherm maximum laid over the growth curves→growth rate at Tmax→more or fewer nuclei than pure drug.·

Experiment

Melt cooled to −30 °C and reheated→nuclei photographed.·

↓
Experiment

FTIR of 1:1 spin-coated films→NH and C=O band shifts.·

Model

DFT→flutamide conformer energies and carbonyl O charges of the polymers.··

↓
Comparison

Growth ranking set against NH shift, O charge and Tg change.·

More detail

What was done

  1. Samples. Flutamide was mixed with each simple polymer or nilutamide at a 9:1 drug:repeat-unit molar ratio (2.8–11.3 wt% additive) and with each pharmaceutical polymer at 5% w/w, by mortar and pestle and 10 min cryomilling.
  2. Growth. About 3 mg was melted between coverslips at 120–125 °C and quenched to a clear, non-birefringent film, used at once because nuclei appear even at room temperature. On a hot stage at 40, 50, 60 or 70 °C, the spherulite diameter was photographed over time; it grew linearly, and its slope gives the diameter growth rate (triplicate). Raman identified the polymorph that grew. ····
  3. Thermal analysis. DSC gave onset Tg (melt cooled at 15 °C/min, reheated at 10 °C/min), Tm and the crystallization exotherm on heating. ··
  4. Nucleation. Melts were cooled at 5 °C/min to a range of temperatures and reheated at 10 °C/min to see whether crystals formed, giving a nucleation temperature zone. The average temperature of the exotherm maximum (Tmax, n = 2) was converted to a growth rate with the growth data; a growth rate at Tmax higher than for pure flutamide was read as fewer nuclei, i.e. a lower nucleation rate (P = 0.05). Films cooled to −30 °C and reheated to 40–60 °C were photographed for nuclei. ···
  5. Interactions. FTIR spectra of 1:1 molar films spin-coated from ethanol on ZnSe (0% RH) were compared with those of the pure components; the NH stretch (3500–3200 cm−1) and the C=O region were followed. ·
  6. Computation. DFT (B3LYP) gave the lowest-energy flutamide conformer, its energy as the phenyl–amide bond is rotated in 20° steps, and NBO charges on the carbonyl oxygen of each polymer repeat unit. ···
Terms used on this page
  • Supercooled liquid: a melt kept below its melting point without crystallizing; here flutamide at 40–70 °C, far above its Tg of about −3 °C.
  • Diameter growth rate: the speed at which the diameter of a growing spherulite (a round polycrystalline domain) increases; twice the usual radial growth rate.
  • Nucleation zone: the temperature range in which nuclei form on cooling; Tmax: the temperature of the maximum of the DSC crystallization exotherm.
  • Hydrogen-bond donor and acceptor: a donor (NH, OH) gives the hydrogen; an acceptor (C=O, NO2) receives it. A lower NH stretching wavenumber means a stronger hydrogen bond.
  • Intramolecular CH···O bond: a weak contact within one molecule, here between the flutamide carbonyl oxygen and a ring hydrogen.
  • NBO partial charge: the computed share of electron charge on an atom; a more negative carbonyl oxygen is a better acceptor.
  • Prenucleus: a small cluster with crystal-like order that must grow past a critical size to become a stable nucleus.
Graphical abstract: How DSC exotherms reveal nucleation
Graphical abstract · p.3221 · How DSC exotherms reveal nucleationShows. fewer nuclei push the crystallization exotherm to a higher temperature, where growth is faster; the growth curve turns each exotherm maximum into a growth rate.

03Main findings

1

Carbonyl polymers slow growth most; donor polymers barely do

PVP cut the growth rate about tenfold at every temperature (≈5.6 against ≈77 µm/s at 70 °C); PDMA and PIPA came next. PVAc and PVPH did little, and PAA had no significant effect. ·

Fig. 2: Growth rates with 10 mol% additives
Fig. 2 · p.3223 · Growth rates with 10 mol% additivesShows. log growth rate against temperature; PVP (green) lowest, PAA (orange circle) on top of pure flutamide.Read it as. each decade is a tenfold change; markers at one temperature overlap.Also supports K1
More detail

Pure flutamide grows very fast: about 77 µm/s at 70 °C, falling by nearly two orders of magnitude to about 1.4 µm/s at 40 °C (diameter growth rates read from Fig. 2). At 40 °C the 10 mol% additives gave about 0.13 (PVP), 0.23 (PDMA), 0.28 (PIPA), 0.43 (nilutamide), 0.73 (PVPH), 1.0 (PVAc) and 1.6 µm/s (PAA); the order was the same at 50–70 °C. The authors rank them PVP > PDMA = PIPA > nilutamide > PVPH > PVAc > PAA: PVP about one order of magnitude, PDMA and PIPA very similar, nilutamide about half as effective as PVP, and PAA's slightly higher average not significantly different from the pure drug. The PAA melt also partly crystallized on cooling, which no other sample did. · All samples except HPMC crystallized as the same polymorph (WEZCOT), so the comparison concerns one crystal form. The authors' reading: "It thus appears" that polymers with strong acceptor groups are more effective than polymers with donor groups, although flutamide has both kinds of group.

2

Pharmaceutical polymers at 5 wt% follow the same pattern

PVP again worked best (≈4.0 against ≈78 µm/s at 70 °C), then PVPVA, HPMCAS (about 4 times slower growth) and HPMC (about 2.5 times). ·

More detail

At 40 °C, 5% w/w PVP, PVPVA, HPMCAS and HPMC gave growth rates of about 0.065, 0.20, 0.34 and 0.82 µm/s; at 70 °C about 4.0, 12, 17.5 and 31 µm/s against about 78 for pure flutamide (read from Fig. 3). The authors call PVPVA's weaker effect "expected" from the poor effect of PVAc and explain it, "presumably", by the weak interactions of vinyl acetate; the cellulose polymers were "presumably" less effective because their acceptor groups are less basic. · HPMC grew a different polymorph (Raman) and stabilized the metastable form, whose melting (onset 90 °C) appeared in DSC; with HPMCAS flutamide partly crystallized on cooling. ··· The Fig. 3 caption also lists a 5% w/w PAA series whose values match the 10 mol% PAA series of Fig. 2. ·

Fig. 3: Growth rates with 5% w/w pharmaceutical polymers
Fig. 3 · p.3223 · Growth rates with 5% w/w pharmaceutical polymersShows. PVP (green) < PVPVA (orange) < HPMCAS (blue ×) < HPMC (purple ×); the red squares are a PAA series.Also supports K1
3

Tg barely moves, so mobility does not explain the ranking

The polymers raised Tg from −3.1 °C by only 2.0–3.7 °C with little difference between them; nilutamide raised it most (to 2.5 °C) but was not the best inhibitor; Tm stayed at 108–110 °C. ··

More detail

Onset Tg was −0.2 °C with PDMA, −1.07 with PVAc, −0.18 with PVPH, −0.47 with PIPA and 0.6 with PVP, against −3.1 °C for flutamide; PAA crystallized on cooling, so no Tg was obtained; nilutamide gave 2.5 °C and a eutectic instead of a melting point. Because the molar ratio was the same for every polymer, dilution was equal, and the authors judge the Tg differences too small to account for the different growth rates; since nilutamide, with the largest Tg effect, was not the best inhibitor, mobility as reflected by Tg "cannot completely explain" growth ("suggesting"). The small Tm changes mean the degree of supercooling hardly changed. · For nilutamide itself, the authors write that dilution plus the higher Tg "can be explained" as the cause: corrected for both, its growth curve overlaps that of pure flutamide (curve not shown). ··

Table 1: Tg and Tm of the 10 mol% blends
Table 1 · p.3223 · Tg and Tm of the 10 mol% blendsShows. Tg from −3.1 °C up to 0.6 °C with polymers and 2.5 °C with nilutamide; Tm almost unchanged.Also supports K3
4

The NH shift follows growth inhibition

In 1:1 films the flutamide NH band (3315 cm−1) fell to 3287 with PVP, 3289 with PDMA and 3293 with PIPA, the three best inhibitors, but moved up slightly with PVAc (3322) and not at all with PAA (3315). ·

Table 3: NH stretch of flutamide alone and with each additive
Table 3 · p.3226 · NH stretch of flutamide alone and with each additiveShows. down by 22–28 cm−1 with PVP, PDMA and PIPA; slightly up with PVAc, PVPH and nilutamide; unchanged with PAA.Also supports K2
More detail

The polymer carbonyl bands moved down too: PVP from 1679 to 1658 cm−1 and PDMA from 1641 to 1620 cm−1, the latter with a stronger flutamide C=O shoulder near 1710 cm−1. The authors read this as polymer carbonyls acting, "it appears", as competitive acceptors for the flutamide NH, giving a drug–polymer bond more favourable than the drug–drug one. ··· PVAc, although it has a carbonyl, raised the NH frequency slightly; the authors explain this "essentially" by its carbonyl being bonded to an oxygen, which lowers its charge, and they cannot assign the stronger 1710 cm−1 band. ·· PAA left every band unchanged and gave a simple sum of the two spectra, "typical of immiscible systems"; PVPH left the flutamide C=O unchanged with small changes in the NH/OH region. ··· The computed carbonyl oxygen charges were −0.65 (PVP), −0.647 (PIPA), −0.64 (PDMA), −0.606 (PAA) and −0.598 (PVAc), which the authors say "also match" the growth reduction, and that both lines of evidence "strongly support" the hypothesis. ·· The match holds for the four acceptor polymers, not for PAA, and the FTIR ratio (1:1) differs from the growth ratio (9:1). ·

Fig. 8: PVP shifts both bands
Fig. 8 · p.3226 · PVP shifts both bandsShows. (a) flutamide NH band moves to lower wavenumber in the 1:1 film; (b) a new PVP carbonyl peak near 1658 cm−1.
Table 4: Computed charge on the polymer carbonyl oxygen
Table 4 · p.3228 · Computed charge on the polymer carbonyl oxygenShows. −0.65 (PVP) to −0.598 (PVAc).Also supports K2
5

Flutamide's carbonyl is a poor acceptor

The amorphous drug already hydrogen-bonds its NH more strongly than the crystal does (NH 3360 → 3315 cm−1), but its carbonyl stays partly locked in an intramolecular CH···O contact: the computed lowest-energy conformer is planar, and turning the amide away costs up to ≈23 kJ/mol. ···

Fig. 12: Energy of flutamide as the amide is rotated
Fig. 12 · p.3228 · Energy of flutamide as the amide is rotatedShows. minimum at the planar start (carbonyl next to C(5)–H), a second minimum at 180°, barriers near 23 kJ/mol.Also supports K4
More detail

In crystalline flutamide the NH band is sharp at 3360 cm−1 and the C=O band at 1716 cm−1; in the supercooled liquid the NH band broadens and moves to 3315 cm−1 and the C=O band splits into a stronger peak at 1681 cm−1 and a shoulder at 1710 cm−1. The authors take this as stronger hydrogen bonding in the glass ("suggests"): in the crystal the NH binds the weak nitro acceptor, while in the glass it "appears" to bind the amide C=O, and a population of carbonyls keeps the crystal-like, non-NH-bonded state. ··· The energy profile has its minimum with the carbonyl next to the C(5) hydrogen, opposite the CF3 group, a second minimum about 2.7 kJ/mol higher with the amide turned by 180° (towards C(3), "presumably"), and barriers of about 23 kJ/mol between (read from Fig. 12). · The authors conclude that the intramolecular bond is "highly likely" kept in the amorphous state and "Clearly" makes the carbonyl a much less favourable acceptor, so it cannot compete for polymer donors; PAA, which forms dimers, "very likely" prefers itself. ·· Flutamide–PAA blends with more PAA appear immiscible: summed IR spectra, and a 50 wt% blend with the Tg of flutamide. · For acetaminophen, whose amide carbonyl is free, PAA and PVPH were very effective inhibitors.

6

Nucleation does not follow hydrogen bonding; nilutamide nearly stops it

Pure flutamide nucleates between 10 and 40 °C; the polymers narrowed this zone only slightly, and by the growth rate at Tmax only PVAc and PIPA lowered the nucleation rate. Nilutamide left a single nucleus in the imaged region. ···

Fig. 5: Nucleation zones with each additive
Fig. 5 · p.3224 · Nucleation zones with each additiveShows. schematic nucleation (J) and growth (U) zones; flutamide nucleates at 10–40 °C, the polymers shift or narrow the zone, nilutamide (g) nearly removes it.Also supports K5
Fig. 6: Nuclei after cooling to −30 °C and reheating
Fig. 6 · p.3225 · Nuclei after cooling to −30 °C and reheatingShows. many spherulites for pure flutamide (a) and with PIPA (b); one nucleus with nilutamide (c).Also supports K6
More detail

The nucleation zone, 10–40 °C for flutamide, was drawn as 10–30 °C with PDMA, 20–40 °C with PVAc, 30–40 °C with PVPH, 20–30 °C with PIPA and 20–40 °C with PVP; PAA crystallized on cooling and "seemed to promote nucleation"; nilutamide crystallized very little. ·· The average Tmax was 46.8 °C for flutamide (growth rate 4.4 µm/s there) and 60.6, 53.2, 53.3, 65.5 and 68.4 °C with PDMA, PVAc, PVPH, PIPA and PVP. Growth rates at Tmax of 7.7 (PVAc) and 7.0 µm/s (PIPA) were read as fewer nuclei, a lower nucleation rate; 4.1, 5.9 and 5.4 µm/s (PDMA, PVPH, PVP) as no significant effect ("did not appear"). ·· After cooling to −30 °C and reheating, pure flutamide and the PIPA film were full of spherulites, the nilutamide film showed one nucleus ("drastic"); the nilutamide effect is "most likely" a nucleation rate too low to give nuclei at DSC rates. ·· The authors conclude that hydrogen bonding has a very clear effect on growth but no similar correlation with nucleation, as seen before for felodipine (Konno 2006, ref 23). The test behind Table 2 is not named, and the image of the PIPA film does not show fewer nuclei. ·

Table 2: Growth rate at the exotherm maximum
Table 2 · p.3225 · Growth rate at the exotherm maximumShows. higher growth rate at Tmax with PVAc and PIPA (read as fewer nuclei); no difference with PDMA, PVPH and PVP.Also supports K5

04Further observations

  • PDMA delayed the polymorph change that follows crystallization, giving a second small exotherm near 84 °C. ·
  • HPMC grew a different polymorph and stabilized the metastable form (melting onset 90 °C). ··
  • PAA (10 mol%) and HPMCAS (5% w/w) let flutamide crystallize during cooling of the melt. ·
  • Quenched flutamide films nucleate and grow slowly even at room temperature.
  • Nilutamide forms a eutectic with flutamide and bonds to it weakly. ··
More detail
  • Polymorph transition in DSC. The crystallization exotherm of pure flutamide peaked near 46 °C and moved up with the polymers to about 51 (PVAc), 53 (PVPH), 64 (PDMA), 67 (PIPA) and 72 °C (PVP) in single traces (read from Fig. 4); all melted near 110–112 °C. Only with PDMA did a separate small exotherm appear, near 84 °C, which the authors read as a delayed transition from the metastable to the stable form; earlier work holds that the single flutamide exotherm hides both events ("it has been suggested"). ··
  • HPMC and HPMCAS. With HPMC the crystals that grew were a different form by Raman, and in DSC the metastable form "appeared to be highly stabilized", melting from 90 °C; with HPMCAS flutamide partly crystallized during cooling. ···
  • Room-temperature instability. Melt-quenched films formed nuclei and grew slowly at room temperature, so growth was measured at once after preparation. ·
  • Nilutamide–flutamide pair. In 1:1 films the nilutamide C=O band moved from 1717 to 1726 cm−1, the flutamide C=O from 1680 to 1686 cm−1 and the NH band up to 3321 cm−1; the authors see "some interaction", weaker than the bonds within each pure drug. The 10 mol% blend showed a eutectic instead of a flutamide melting point. ···
  • Glass formation. The authors propose that the more extensive intermolecular hydrogen bonding of amorphous flutamide "might contribute" to its glass formation, although a molecule this simple would be expected to crystallize on cooling (Baird 2010, ref 16).

05How the authors connect the findings

1Every additive is present at the same molar ratio, so dilution is equal, and Tg rises by only a few degrees, so neither mobility nor supercooling explains the different growth rates. ·
↓
2What remains is specific hydrogen bonding: flutamide has one NH donor and C=O and nitro acceptors, but its amide C=O is partly bound inside the molecule to the C(5) hydrogen. ·
↓
3Nucleation follows another rule: hydrogen bonding does not predict it, while nilutamide, close in structure, may enter prenuclei and, being larger, stop their growth. ·
↓
Acceptor polymer (PVP, PDMA, PIPA)Polymer C=O competes for the free flutamide NH↓drug–polymer bond stronger than the drug–drug bond (NH band down 22–28 cm−1)↓slower crystal growth.··
Donor polymer (PAA, PVPH) or weak acceptor (PVAc)Flutamide's carbonyl is a poor acceptor, and PAA prefers to bond to itself↓little or no drug–polymer bond (summed spectra, immiscible blend)↓little or no growth inhibition.···
What decides the outcome. Whether the drug's groups are free to bond: the flutamide NH is available, its carbonyl largely is not, so only polymers that bring a good acceptor can bind the drug (authors: "most likely"). ··
Conclusion drawn. Specific drug–polymer interactions are "extremely important" for growth inhibition ("strongly support"), but polymers that inhibit growth were "not found to have a similar impact on nucleation". ·
More detail
  1. The additives were compared at one drug:repeat-unit molar ratio, so any dilution effect is the same. Tg rose by 2.0–3.7 °C with the polymers and by 5.6 °C with nilutamide, which was not the best inhibitor; the authors conclude that mobility as reflected by Tg "cannot completely explain" growth, and the nearly constant Tm means unchanged supercooling. ··
  2. By structure alone every polymer, donor or acceptor, should be able to bind flutamide ("it is expected"). But in the crystal the flutamide C=O is bifurcated, one CH···O contact being intramolecular; the vacuum calculation keeps the molecule planar with this contact, which the authors consider "highly likely" also in the glass. Part of the oxygen's charge is then used inside the molecule, leaving only a partial charge for other bonds. ···

Acceptor polymers. PVP, PDMA and PIPA bring carbonyl groups with high negative charge (−0.64 to −0.65) → they compete with the flutamide C=O for the NH, and the NH band falls by 22–28 cm−1 while the polymer C=O band falls by about 21 cm−1 → the strongest drug–polymer bonds go with the slowest growth. ·····

Donor polymers and PVAc. PAA and PVPH need an acceptor on the drug → the flutamide carbonyl is "a much less favorable acceptor group", and PAA "very likely" keeps its own dimers → no shift with PAA, a summed spectrum and immiscibility at higher PAA content → no growth inhibition. PVAc's ester carbonyl, next to an oxygen, is a weak acceptor (−0.598) → NH band slightly up → very little inhibition. ····

  1. For nucleation the authors find no correlation with hydrogen bonding (as for felodipine, ref 23). Nucleation starts with prenuclei that must pass a critical size; nilutamide, resembling flutamide, "may" be incorporated by molecular recognition and, being larger, "quite possibly" blocks further growth, a mechanism proposed for impurities in solution (refs 25, 26). The abstract instead names its "low molecular size". ····

What decides the outcome. The availability of the drug's functional groups: an intramolecular bond takes the flutamide carbonyl out of play, so polymer donors find nothing to bind, while polymer acceptors bind the free NH. The authors state this as the study's general lesson ("highlights"). ··

Conclusion drawn. The FTIR correlation and the computed charges "strongly support our hypothesis that specific interactions between the drug and the polymer are extremely important"; the paper "points to the importance of drug−polymer interactions for reducing crystallization rates", while polymers effective against growth "were not found to have a similar impact on nucleation". ··

Fig. 11: PAA: no shift, a summed spectrum
Fig. 11 · p.3227 · PAA: no shift, a summed spectrumShows. the 1:1 film looks like flutamide plus PAA in both the NH (a) and C=O (b) regions.

06What it means for formulation

Stated by the authors
  • When choosing a polymer, consider not only the drug's structure but whether its groups are free to interact.
  • Compare polymers per functional group, not per gram, when testing interaction-based selection.
AI reading, not stated in the paper
  • For a drug whose free group is a donor, acceptor-rich polymers such as PVP are the first choice; acid or phenol polymers may fail even if the drug has a nominal acceptor.
  • A polymer that slows growth need not slow nucleation; a separate nucleation inhibitor may be needed.
More detail
Stated by the authors
  • The study "highlights the importance of considering not only the molecular structure of the crystallizing compound but also the availability of functional groups to participate in intermolecular interactions", and "points to" drug–polymer interactions as important for reducing crystallization rates in amorphous formulations.
  • Polymer performance should be assessed with chemically simple polymers at defined molar ratios, considering the number and type of functional groups, because weight-based comparisons favour polymers with light repeat units.
  • For pharmaceutical polymers the same logic applies: PVPVA, with fewer pyrrolidone units, is "presumably" weaker than PVP because vinyl acetate binds weakly, and the cellulose polymers have less basic acceptors.
AI reading, not stated in the paper
  • A structure drawing can mislead: a drug's carbonyl that looks available may be engaged intramolecularly. Checking the drug's conformation or crystal structure for such contacts before pairing it with a donor polymer (PAA, PVPH, HPMCAS acid groups) is cheap and may avoid a wasted screen.
  • For flutamide-like drugs, PVP or PVPVA would be the logical polymers for slowing growth; the 5 wt% data rank PVP > PVPVA > HPMCAS > HPMC.
  • Growth inhibition and nucleation inhibition are separate properties here; a formulation relying on a polymer to stop crystallization may still nucleate, and a structurally similar additive was the only effective nucleation inhibitor.
  • Raising Tg by a few degrees did little at 40–70 °C, far above flutamide's Tg; a polymer's Tg effect is not a sufficient reason to choose it for a low-Tg drug.

07Open questions

Raised by the authors
  • Does the link between growth and hydrogen bonding hold for drugs of more diverse chemistry?
  • What governs nucleation in supercooled liquids containing additives?
Not covered by this paper (AI reading)
  • Nucleation was judged only qualitatively, from two DSC runs and one image region. ·
  • Interactions were measured at 1:1, growth at 9:1.
More detail
Raised by the authors
  • The growth–hydrogen bond correlation needed "additional compounds with more diverse chemistry"; this paper adds one.
  • The factors behind nucleation in supercooled liquids "are not well understood", and additives add complexity.
Not covered by this paper (AI reading)
  • Nucleation was not measured as a rate: the verdicts rest on n = 2 Tmax values, an unnamed test and one micrograph per sample, and PIPA, a strong growth inhibitor, did lower nucleation. ··
  • The intramolecular CH···O bond was not observed in the amorphous drug; it comes from the crystal structure and a single-molecule vacuum calculation.
  • FTIR was measured on 1:1 films at room conditions, growth on 9:1 melts at 40–70 °C.
  • Growth was measured only 43–73 °C above Tg, not near or below Tg where amorphous products are stored. ·
  • Whether PAA's failure reflects the missing interaction or phase separation of PAA from the melt was not separated.

08How solid

AI assessment, not a statement made in the paper
Moderate

The growth data are direct, in triplicate and consistent across two polymer series, and the FTIR shifts back the acceptor ranking. But the correlation rests on four carbonyl polymers measured at another ratio, the intramolecular-bond explanation is inferred, and the nucleation results are qualitative and partly at odds with their summary. ·····

More detail
What holds
  • Growth rates were measured in triplicate at four temperatures, and the polymer order is the same at every temperature. ·
  • The same pattern appears with the pharmaceutical polymers at 5% w/w (PVP best, cellulose polymers weakest).
  • The three best inhibitors are the three polymers with a clear downward NH shift, and the polymer carbonyl bands shift too. ··
  • Tg changes are small and measured, so the authors' exclusion of mobility rests on data.
  • One polymorph grew in all samples except HPMC, so the growth comparison is not confounded by form.
What weakens it
  • The correlation rests on four carbonyl polymers; PAA's computed charge is out of order, and FTIR was measured at 1:1 rather than 9:1. ·
  • The intramolecular bond in the glass is inferred; PAA's failure may also reflect phase separation. ·
  • The nucleation verdicts rest on n = 2, an unnamed test and one micrograph; PIPA, a strong growth inhibitor, did lower nucleation, contrary to the summary. ··
  • The nilutamide explanations (dilution and Tg for growth; size or prenucleus poisoning for nucleation) are not shown or tested, and are worded differently in abstract and discussion. ·
  • Printed composition and figure details contain errors: the PIPA weight percent, a PAA series in Fig. 3, and Fig. 4 peaks that differ from Table 2. ··

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Graphical abstract (p.3221)Explains how DSC exotherm positions and growth rates are combined to judge nucleation.0.2A schematic, not data.
Fig. 1 (p.3222)key figureDefines the systems: flutamide, nilutamide and six single-group vinyl polymers.0.2
Fig. 2 (p.3223)key figureThe central growth data: growth rate at 40–70 °C with each 10 mol% additive.F1, K1Markers overlap; pure flutamide is hidden at 40 and 60 °C.
Fig. 3 (p.3223)key figureChecks the ranking with pharmaceutical polymers at 5% w/w.F2, K1The "5% w/w PAA" series matches the 10 mol% PAA data.
Table 1 (p.3223)key figureShows Tg rising only a few degrees, used to exclude mobility.F3, K3Footnote names Tmax for the Tm column.
Fig. 4 (p.3224)DSC exotherms move up with polymers; PDMA shows a second exotherm.0.4PDMA and PVP peaks differ from Table 2 by 3–4 °C.
Fig. 5 (p.3224)key figureSummarizes the nucleation zones with each additive.F6, K5A schematic with labelled zone limits; growth zones not quantified.
Table 2 (p.3225)key figureGrowth rate at Tmax used to infer the effect on nucleation rate.F6, K5n = 2 and an unnamed test.
Fig. 6 (p.3225)key figureNilutamide leaves one nucleus where flutamide forms many.F6, K6One region, not counted; the PIPA panel is not sparser.
Fig. 7 (p.3225)Amorphous flutamide bonds its NH more strongly than the crystal.F5
Table 3 (p.3226)key figureThe NH shifts that rank drug–polymer hydrogen bonding.F4, K2Measured at 1:1, not at the 9:1 growth ratio.
Fig. 8 (p.3226)key figurePVP shifts the flutamide NH and its own C=O band down.F4
Fig. 9 (p.3226)PDMA shifts both bands and strengthens the flutamide C=O shoulder.F4
Fig. 10 (p.3226)PVAc moves the NH band slightly up.F4
Fig. 11 (p.3227)key figurePAA gives a summed spectrum: no interaction.0.5, K4
Fig. 12 (p.3228)key figureThe planar conformer and the cost of rotating the amide.F5, K4
Table 4 (p.3228)key figureCarbonyl oxygen charges compared with the growth ranking.F4, K2PAA's charge is out of the growth order.