Paper page

Original: publisher page

Umesh S. Kestur, Lynne S. Taylor* · CrystEngComm 12, 2390-2397 (2010)

Role of polymer chemistry in influencing crystal growth rates from amorphous felodipine

Adding 3% of a polymer slowed crystal growth from amorphous felodipine by up to about ten-fold, in the order PVP > PVP/VA > HPMCAS > PVAc; this order followed how strongly each polymer hydrogen-bonds to the drug, not the glass transition, the melting point or the polymer molecular weight.

Abbreviations

ASD amorphous solid dispersion; PVP poly(vinylpyrrolidone), grade K-12; PVP/VA poly(vinylpyrrolidone)/vinyl acetate copolymer (Kollidon VA64); HPMCAS hydroxypropyl methylcellulose acetate succinate (AQOAT AS-MF); PVAc poly(vinyl acetate); Tg glass transition temperature; Tm melting temperature; Mw molecular weight; IR infrared; DSC differential scanning calorimetry; RH relative humidity; PEO polyoxyethylene; PCL poly(caprolactone); w/w weight per weight.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

View
Question

When a polymer is added at a level too low to change the glass transition or the melting point of amorphous felodipine, does its ability to hydrogen-bond with the drug explain how much it slows crystal growth?

Short answer

As a rank correlation over four polymers, yes: at 70 °C, 3% w/w PVP slowed growth about 10-fold, PVP/VA 7-fold, HPMCAS 4-fold and PVAc not significantly, the same order as drug–polymer hydrogen bonding seen by IR, while Tg and Tm stayed close to those of felodipine alone. The proposed mechanism, hindered drug–polymer demixing at the growth front, was not tested. ·····

Conclusion

For felodipine with 3% w/w polymer, grown at 70–110 °C after nucleation at 40 °C, the authors find that the polymers slow crystal growth in the order PVP > PVP/VA > HPMCAS > PVAc, with no significant effect of PVAc and an effect of the others that grows as the temperature falls. ··· Because the Tg of the dispersions and the melting point stayed close to those of felodipine, and neither pure-polymer Tg nor molecular weight follows the order, they conclude that bulk mobility and driving force do not explain the inhibition. ··· The IR order of drug–polymer hydrogen bonding (PVP > PVP/VA > HPMCAS ≥ PVAc) matches the inhibition order; polymers that form stronger or more extensive hydrogen bonds "appear to be" better inhibitors, and the results "strongly suggest" a key role for specific interactions. ·· Two links were not measured: hydrogen bonding was recorded in films with 20–50% polymer, not at the growth conditions, and the proposed cause, drug–polymer demixing at the growth front made harder by stronger bonds, is offered as "speculation". ··

01Why this study

Known 1Amorphous drugs must stay amorphous

They can raise solution concentration and absorption, but crystallization has to be avoided over the shelf life.

Law 2004, ref 7; refs 1–6

Known 2Polymers inhibit crystallization when molecularly mixed

Why they stabilize the drug is poorly understood.

refs 8–12

Known 3Specific interactions were proposed, but not tested systematically

Drug–polymer hydrogen bonding has been postulated as a mechanism, yet few studies link polymer chemistry to inhibition.

Taylor 1997, ref 13; refs 14–18

Known 4Felodipine's NH group reports hydrogen bonding

Its IR position shifts with the strength of the hydrogen bond it forms.

Tang 2002, ref 18 ·

Gap → this paperDoes the strength of drug–polymer hydrogen bonding explain why different polymers slow crystal growth by different amounts?
More detail

What was already known. The introduction and the discussion build on these points:

  • Amorphous formulations need protection from crystallization. Interest in amorphous drugs comes from the many new drugs with very low aqueous solubility; dissolving the high-energy amorphous form can give a temporary rise in solution concentration and more drug absorbed in vivo, so crystallization to a stable form must be avoided over the shelf life. (Hancock 1997, ref 1; Law 2004, ref 7; refs 2–6)
  • Polymer inhibitors must be mixed with the drug. Polymers are effective crystallization inhibitors for many organic glasses and supercooled liquids; it is "generally accepted" that the polymer must be in the same amorphous phase as the drug, so mainly amorphous polymers are used, and such blends are amorphous solid dispersions. (refs 8–12)
  • Several factors have been proposed. Drug–polymer specific interactions (hydrogen bonding, ion–dipole), polymer Tg, dispersion Tg and calorimetric relaxation times have all been suggested; polymer selection is largely empirical and there is no consensus on the mechanism. (Taylor 1997, ref 13; refs 14–18, 25, 32–35) ·
  • Felodipine's hydrogen bonds are known. In amorphous and crystalline felodipine the NH group hydrogen-bonds to carbonyl groups; its band at 3341 cm⁻¹ is NH bonded to a neighbouring felodipine carbonyl, a free NH is expected near 3420 cm⁻¹, and the carbonyl bands at 1701 and 1682 cm⁻¹ are non-bonded and bonded carbonyl. A lower NH wavenumber means a stronger hydrogen bond. (Tang 2002, ref 18; Fossheim 1988, ref 26; refs 21–25, 27, 28) ·
  • Growth rate has a thermodynamic and a kinetic part. Crystal growth from the supercooled liquid depends on the free energy difference between liquid and crystal and on viscosity (Eq. 1), and also on molecular recognition at the crystal surface. (Gutzow 1976, ref 36) ·
  • A test from polymer science. Wu and co-workers separated these factors by normalizing growth rates to the undercooling (Tm − T) and to T − Tg; for polyoxyethylene with additives this collapsed a spread of about 3 orders of magnitude to within one order. A fall in Tm signals a smaller driving force; a change in Tg signals changed mobility. (Wu 1999, ref 37) ··
  • Inhibition without a Tg increase is common. Polymers inhibited nucleation, growth or overall crystallization when the dispersion Tg did not rise, and even when it fell. (refs 14, 16, 20, 30, 38, 39)
  • Polymer blends point to hydrogen bonding. In polymer–polymer blends, at much higher additive levels, strongly hydrogen-bonding diluents slowed spherulite growth of polyoxyethylene more than weakly interacting ones of similar Tg, and for poly(caprolactone) the inhibition order followed hydrogen-bond strength. (Talibuddin 1996, ref 40; Kuo 2003, ref 43; refs 32, 41, 42) ··
  • Polymer effects grow at lower temperature. Ishida and co-workers saw a polymer's effect on drug crystal growth increase as the temperature fell. (Ishida 2007, ref 20)

What the paper set out to do. Quantify how strongly different polymers inhibit crystal growth of felodipine by measuring growth rates with and without the polymers, and use polymers with similar Tg but different hydrogen-bonding groups to establish how drug–polymer specific interactions affect their effectiveness. ·

02How they approached it

One drug, four polymers at the same low level (3% w/w), so low that Tg and Tm do not change; three polymers share a similar Tg but carry different hydrogen-bond acceptor groups, and PVAc carries acetate groups only. ···

Felodipine aloneno polymerOne NH hydrogen-bond donor and two ester carbonyls (Fig. 1a); Tg 43.3 °C; supplied as form I, grows as form II. Measured. ·
PVP K-12polyvinylpyrrolidone homopolymerPyrrolidone carbonyl acceptors on every unit; Tg 102.9 °C; lowest Mw, 2000–3000. Measured.
PVP/VAKollidon VA64 copolymerPyrrolidone plus 40% acetate side chains; Tg 102.6 °C; Mw 45 000–47 000. Measured.
HPMCASAQOAT AS-MF cellulose esterAcetate, succinate and hydroxypropyl substituents; highest Tg, 115.5 °C; Mw 18 000. Measured.
PVAcpolyvinyl acetateAcetate groups only; Tg 38.7 °C, below that of felodipine; highest Mw, 100 000. Measured.
Fig. 1: Felodipine and the repeat units of the four polymers
Fig. 1 · p.2391 · Felodipine and the repeat units of the four polymersShows. felodipine with its NH donor and ester carbonyls; PVP (pyrrolidone), PVAc (acetate), PVP/VA (both) and HPMCAS (cellulose with acetate, succinate and hydroxypropyl groups).

What was done

Experiment

Drug and polymer dissolved and rotary-evaporated to a 10% w/w dispersion→cryomilled with crystalline felodipine to 0.5–4.5% w/w polymer→melted and quenched into 30–50 µm films→stored at 40 °C over P2O5 to nucleate.··

↓
Experiment

Hot-stage microscopy at 70–110 °C→spherulite diameter versus time→growth rate with 3% polymer.··

Experiment

Growth rate at 90 °C→0 to 4.5% w/w polymer.·

Experiment

DSC→Tg of 3% dispersions and Tm of 3% physical mixtures; Raman→polymorph.····

↓
Experiment

IR of spin-coated films with 0–50% w/w polymer→felodipine NH and carbonyl bands.··

↓
Comparison

Inhibition order set against dispersion Tg, Tm, polymer Tg, polymer Mw and the IR hydrogen-bond order.····

More detail

What was done

  1. Sample preparation. Each polymer was first dissolved with felodipine (10% w/w polymer) in a 1:1 mixture of dichloroethane (as printed) and ethanol, rotary-evaporated and dried 48 h under vacuum. This dispersion was diluted with crystalline felodipine in a cryogenic mill to 3% w/w polymer, and in the same way to 0.5, 1.5 and 4.5% w/w; direct evaporation below 5% w/w would have let felodipine partly crystallize. ··
  2. Amorphous films. 3–5 mg were melted at 145–150 °C between cover glasses into a transparent film about 30–50 µm thick and cooled rapidly to about 50 K below Tg; the absence of birefringence confirmed the amorphous state.
  3. Nucleation and growth. Films were stored at 40 °C over P2O5 (0% RH) to form nuclei, then the nuclei were grown on a calibrated hot stage at 70, 80, 90, 95, 100, 105 and 110 °C. Time-lapse pictures gave the spherulite diameter versus time, which was linear; its slope was taken as the growth rate, in triplicate. ···
  4. Thermal analysis. Onset Tg of the pure materials and 3% dispersions was measured by DSC at 10 °C/min after erasing thermal history; the offset melting point of crystalline felodipine and of its 3% physical mixtures with each polymer was measured at 1 °C/min. ··
  5. Polymorph. Raman microscopy and the melting point identified the growing crystals. ·
  6. Hydrogen bonding. Felodipine with 0, 20, 30, 40 or 50% w/w polymer was spin-coated from ethanol/dichloromethane, dried at 90 °C in a nitrogen glove box, and measured by transmission IR (128 scans). The authors used 20–50% polymer because IR needed that much polymer to show differences. ··

Key equations

Crystal growth rate from the supercooled liquid (Eq. 1)
u=kη(1−exp(−ΔGRT))

The growth rate u rises with the free energy difference ΔG between liquid and crystal (the driving force) and falls with viscosity η (mobility); k is a constant. The authors use it to argue that, since neither Tm (a measure of ΔG) nor Tg (a measure of mobility) changed, the polymers act through something else.··

Normalization of growth rates (in words, p.2396)
Tm−T,T−Tg

The undercooling Tm − T stands for the driving force and the distance above the glass transition T − Tg for mass transport; if neither changes, these bulk factors cannot explain a change in growth rate.·

Terms used on this page
  • Supercooled liquid: the amorphous drug above its Tg, where it flows and crystals can grow.
  • Spherulite: a round crystal made of radiating fibres; its diameter grows linearly with time, and the slope is the growth rate.
  • Growth front: the boundary between the growing crystal and the amorphous matrix.
  • Onset Tg and offset Tm: the start of the glass transition step and the end of the melting peak in a DSC scan.
  • NH stretching band: the IR band of the felodipine N–H bond; a shift to lower wavenumber means a stronger hydrogen bond, to higher wavenumber a weaker one.
  • Hydrogen-bond acceptor: a group such as a carbonyl oxygen that the NH of felodipine can bond to; pyrrolidone carbonyls (PVP) and acetate carbonyls (PVAc) differ in strength.
  • Form II: a metastable crystal form of felodipine, different from the form I starting material.
Fig. 3: Spherulite diameter against time at 80 °C
Fig. 3 · p.2393 · Spherulite diameter against time at 80 °CShows. straight lines whose slopes are the growth rates; steepest for felodipine alone, flattest with PVP.

03Main findings

1

Small amounts of polymer slow growth, and more so at lower temperature

At 70 °C, 3% w/w PVP cut the growth rate about 10-fold, PVP/VA 7-fold and HPMCAS 4-fold; PVAc had no significant effect. Near 110 °C the ratios fell to about 1.1, except for PVP (about 2.9). ··

Fig. 4: Growth rate against temperature, with and without 3% polymer
Fig. 4 · p.2393 · Growth rate against temperature, with and without 3% polymerShows. log growth rate rising from 70 °C to 105–110 °C; from top: felodipine alone, PVAc, HPMCAS, PVP/VA, PVP; the curves meet near 110 °C except PVP.Read it as. the vertical gap to the top curve is the inhibition; it is widest at 70 °C.Also supports K1
Fig. 5: Inhibition ratio against temperature
Fig. 5 · p.2393 · Inhibition ratio against temperatureShows. growth rate without polymer divided by growth rate with polymer; from top PVP, PVP/VA, HPMCAS, PVAc; all but PVAc fall linearly toward 110 °C.Also supports K2
More detail

Felodipine alone grew fastest at about 105 °C (about 1.8 × 10⁻⁷ m/s, read from Fig. 4) and much more slowly at 70 °C (about 3.5 × 10⁻⁹ m/s); the text calls this a fall of 3 orders of magnitude, while the figure shows about 51-fold. ·· With 3% polymer the curves lie below that of the drug alone in the order PVAc, HPMCAS, PVP/VA, PVP; the maximum appears to move to 110 °C, except for PVAc. · The ratio of growth rates (drug alone over drug with polymer) falls almost linearly with temperature (Fig. 5): PVP about 10.0 at 70 °C to 2.9 at 110 °C, PVP/VA 6.5 to 1.1, HPMCAS 4.4 to 1.1, and PVAc flat at about 1.1–1.5. The text gives approximately 4-, 7- and 10-fold decreases at 70 °C for HPMCAS, PVP/VA and PVP and calls PVP K-12 "by far the best crystal growth inhibitor". · For PVAc the average growth rate was slightly lower than without polymer, but not significantly so. · The authors read this as the polymers becoming more effective as temperature falls, as Ishida et al. had seen, and write that at 110 °C the polymers "appear to have no effect"; the Fig. 5 ratio of about 2.9 for PVP shows that this holds for the three other polymers only. ···

2

The same order holds at every polymer level at 90 °C

Growth rate fell log-linearly as polymer rose from 0 to 4.5% w/w. At 4.5% it was about 4.7 × 10⁻⁹ m/s with PVP, 6.4 × 10⁻⁹ with PVP/VA, 1.7 × 10⁻⁸ with HPMCAS and 3.8 × 10⁻⁸ with PVAc, against 6.7 × 10⁻⁸ without polymer. ··

Fig. 6: Growth rate against polymer concentration at 90 °C
Fig. 6 · p.2393 · Growth rate against polymer concentration at 90 °CShows. log-linear decline; from top PVAc (■), HPMCAS (▲), PVP/VA (●), PVP (×).Also supports K1
More detail

At 90 °C, each polymer gives a straight line on a log scale of growth rate against concentration (Fig. 6), all starting from about 6.7 × 10⁻⁸ m/s without polymer. · Read from the figure: PVP gives about 4.2 × 10⁻⁸, 1.8 × 10⁻⁸, 1.0 × 10⁻⁸ and 4.7 × 10⁻⁹ m/s at 0.5, 1.5, 3 and 4.5% w/w; PVP/VA about 4.4 × 10⁻⁸, 2.5 × 10⁻⁸, 1.5 × 10⁻⁸ and 6.4 × 10⁻⁹; HPMCAS about 5.2 × 10⁻⁸, 4.3 × 10⁻⁸, 2.9 × 10⁻⁸ and 1.7 × 10⁻⁸; PVAc about 5.9 × 10⁻⁸, 5.3 × 10⁻⁸, 5.0 × 10⁻⁸ and 3.8 × 10⁻⁸. The authors state that only 1.5% PVP/VA or PVP already gives a noticeable reduction, that HPMCAS needs 3% for any measurable decrease, and that more PVAc "appears to have little effect"; the plotted points show small decreases with 1.5% HPMCAS and with 4.5% PVAc. ·· At every concentration the order is PVP > PVP/VA > HPMCAS > PVAc.

3

Tg, melting point, polymer Tg and molecular weight do not explain the order

The 3% dispersions had Tg 42.7–44.1 °C against 43.3 °C for felodipine, and the melting point was not depressed. PVP, PVP/VA and HPMCAS have similar Tg (102.6–115.5 °C) but inhibit very differently, and the lowest-Mw polymer, PVP K-12, inhibits best. ·····

Table 1: Tg and Tm with and without 3% polymer
Table 1 · p.2392 · Tg and Tm with and without 3% polymerShows. dispersion Tg 42.7–44.1 °C against 43.3 °C for felodipine; Tm 140.7–142.9 °C against 141.5 °C; pure-polymer Tg from 38.7 to 115.5 °C.Also supports K3
More detail

Onset Tg of the 3% dispersions was 44.1 (PVP), 43.7 (PVP/VA), 42.7 (HPMCAS) and 43.5 °C (PVAc), all within about 1 °C of felodipine (43.3 °C), although the pure polymers range from 38.7 (PVAc) to 115.5 °C (HPMCAS). ·· The offset melting point of crystalline felodipine (141.5 °C) was 140.7, 142.9, 141.4 and 142.6 °C in the 3% physical mixtures, so there was no melting point depression. ·· Following Wu et al., the authors read an unchanged Tg as unchanged mobility and an unchanged Tm as an unchanged driving force (ΔG) at a given temperature, so "increases in Tg cannot account" for the slower growth and there "does not appear" to be a macroscopic effect on ΔG. ·· Pure-polymer Tg is not the key either: PVP and PVP/VA (about 103 °C) and HPMCAS (about 115 °C) have similar Tg, yet the first two inhibit much better. · Nor is molecular weight: the order of Mw is PVP K-12 < HPMCAS < PVP/VA < PVAc, but PVP K-12 is the best inhibitor. · The authors place this among a "mounting body of evidence" that Tg does not predict crystallization tendency in multicomponent amorphous systems. · The melting points refer to form I in physical mixtures, whereas the crystals that grow are form II.

4

PVP and PVP/VA hydrogen-bond to felodipine more strongly than felodipine does to itself

At 50% w/w polymer, the felodipine NH band moved down from 3341 cm⁻¹ to 3294 with PVP and 3298 with PVP/VA (stronger hydrogen bonds), but up to 3348 with HPMCAS and 3354 with PVAc (weaker ones). The authors rank hydrogen bonding PVP > PVP/VA > HPMCAS ≥ PVAc. ·

Table 2: Felodipine NH band at 50% polymer
Table 2 · p.2394 · Felodipine NH band at 50% polymerShows. 3294 (PVP) and 3298 (PVP/VA) below 3341 cm⁻¹ for felodipine; 3348 (HPMCAS) and 3354 (PVAc) above it.Read it as. lower wavenumber, stronger hydrogen bond.Also supports K4
More detail

In amorphous felodipine the NH band sits at 3341 cm⁻¹ (NH bonded to a neighbouring felodipine carbonyl) and the carbonyl bands at 1701 and 1682 cm⁻¹. ·· With PVAc the NH band moved slightly up, to 3345 cm⁻¹ at 20% and 3354 at 50%; with HPMCAS to 3343 and 3348. In both, the free carbonyl peak grew relative to the hydrogen-bonded one as polymer was added. The authors read this as drug–polymer interactions slightly weaker than drug–drug ones, formed at the expense of drug–drug interactions ("indicating", "providing evidence"). ··· With PVP/VA the NH band stayed at 3341 cm⁻¹ at 20% but broadened toward lower wavenumber, then shifted down with more polymer (3298 at 50%) and developed a shoulder at 3290 cm⁻¹ that grew with polymer content: stronger drug–polymer than drug–drug hydrogen bonds. · PVP gave the largest change of all, a downward shift and broadening that grew with concentration (3294 cm⁻¹ at 50%). · In both pyrrolidone polymers a band near 3225–3230 cm⁻¹ also grew with polymer content (read from Figs. 9a and 10a); the text does not discuss it. · The carbonyl region could not be read for PVP/VA and PVP because the polymer carbonyls overlap it. The authors explain why PVP/VA ranks below PVP: 40% of PVP/VA is acetate side chains that "appear to interact only weakly" with felodipine (as the PVAc data show), so a given weight of PVP/VA offers fewer pyrrolidone groups. The differences are "expected" from the polymers' chemistries and numbers of acceptor groups and agree with earlier work.

Fig. 10: IR of felodipine/PVP films, 0–50% PVP
Fig. 10 · p.2395 · IR of felodipine/PVP films, 0–50% PVPShows. (a) the NH band shifting down and broadening with PVP content, with a second band near 3225 cm⁻¹ growing; (b) the carbonyl region dominated by PVP.Also supports K4
Fig. 9: IR of felodipine/PVP/VA films, 0–50% PVP/VA
Fig. 9 · p.2394 · IR of felodipine/PVP/VA films, 0–50% PVP/VAShows. (a) NH band broadening at 20%, shoulder at 3290 cm⁻¹ and downward shift with more polymer; (b) overlapping polymer carbonyl bands; reference labelled "PVA/VA alone".
Fig. 7: IR of felodipine/PVAc films, 0–50% PVAc
Fig. 7 · p.2394 · IR of felodipine/PVAc films, 0–50% PVAcShows. (a) NH band moving slightly up; (b) PVAc carbonyl at about 1740 cm⁻¹ and felodipine's free carbonyl (1701) growing relative to its bonded carbonyl (1682).
Fig. 8: IR of felodipine/HPMCAS films, 0–50% HPMCAS
Fig. 8 · p.2394 · IR of felodipine/HPMCAS films, 0–50% HPMCASShows. the same pattern as PVAc: a small upward NH shift and a growing free-carbonyl peak.
5

The hydrogen-bond order matches the growth-inhibition order

The two rankings coincide: PVP and PVP/VA, the strongest hydrogen-bonders, are the best inhibitors, and PVAc, the weakest, barely inhibits. The authors write that the results "strongly suggest" a key role for drug–polymer specific interactions. ···

More detail

IR shows that every polymer interacts with felodipine, as expected for a molecular dispersion, but to different extents. The hydrogen-bond order PVP > PVP/VA > HPMCAS ≥ PVAc "corresponds well" with the inhibition order PVP > PVP/VA > HPMCAS > PVAc. ·· The authors add two observations: PVP/VA, in which 40% of the pyrrolidone groups are replaced by weakly interacting acetate, inhibits less than the same weight of PVP, and PVAc, the acetate homopolymer, has essentially no effect. ·· They compare this with polymer blends, where strongly hydrogen-bonding additives slowed spherulite growth most, though there the additive levels were much higher and Tg and Tm effects had to be considered too. ·· Their conclusion: polymers that form stronger or more extensive hydrogen bonds with the drug "appear to be better crystallization inhibitors" (abstract), and the strength or extent of the interactions "appeared to correlate well" with growth (conclusions). · The hydrogen bonds were measured at 20–50% polymer in films, while growth was measured at 0.5–4.5% polymer and 70–110 °C, and only growth, not nucleation, was measured. ·

04Further observations

  • Crystals grew as spherulites with a smooth front, with or without polymer, and were the metastable form II. ·
  • Spherulite diameter grew linearly with time; the slopes from Fig. 3 are about twice the Fig. 4 rates. ··
  • Without polymer, growth peaked near 105 °C; with PVP, PVP/VA or HPMCAS the peak moved to 110 °C. ·
  • With PVAc and HPMCAS, felodipine's free carbonyl band grew relative to its hydrogen-bonded one. ··
More detail
  • Morphology and polymorph. At 80 °C, after nucleation at 40 °C, felodipine formed spherulites with a smooth interface to the amorphous matrix, with and without 3% polymer, and similarly at other temperatures (Fig. 2). Raman microscopy and the melting point identified the crystals as the metastable form II, although the starting material was form I. ··
  • Linear growth. At 80 °C the diameter of a spherulite grew linearly with time (Fig. 3): from about 106 to 182 µm in 1500 s without polymer, but from about 90 to 130 µm in 8100 s with PVP. The slopes ranked felodipine > PVAc > HPMCAS > PVP/VA > PVP. · Slopes calculated from these points are about 1.9–2.2 times the growth rates plotted for 80 °C in Fig. 4, for all five systems; the text calls Fig. 3 a change in radius, while its axis says diameter.
  • Shifted maximum. Without polymer the growth rate peaked at about 105 °C and fell slightly at 110 °C; with PVP, PVP/VA and HPMCAS the highest rate was at 110 °C, with PVAc at 105 °C. ·
  • Carbonyl evidence for PVAc and HPMCAS. As PVAc or HPMCAS was added, the ratio of felodipine's free carbonyl peak (1701 cm⁻¹) to its hydrogen-bonded carbonyl peak (1682 cm⁻¹) increased, which the authors take as drug–polymer contacts replacing drug–drug hydrogen bonds. ···
Fig. 2: Felodipine spherulites grown at 80 °C without and with 3% polymer
Fig. 2 · p.2392 · Felodipine spherulites grown at 80 °C without and with 3% polymerShows. round spherulites with smooth fronts in all five systems: (a) none, (b) PVP, (c) HPMCAS, (d) PVP/VA, (e) PVAc.

05How the authors connect the findings

1At 3% the polymers change neither Tg nor Tm, so bulk mobility and the driving force for growth stay the same. ··
↓
2To join the crystal, a drug molecule must first separate (demix) from the polymer at the growth front.
↓
Strong drug–polymer hydrogen bonds (PVP, PVP/VA)Demixing must break bonds stronger than drug–drug ones↓molecules join the crystal more slowly↓growth slowed 7- to 10-fold at 70 °C.···
Weak drug–polymer interactions (HPMCAS, PVAc)Demixing costs little↓molecules join the crystal almost as fast as without polymer↓growth modestly slowed (HPMCAS, 4-fold) or unchanged (PVAc).···
What sets the switch point. Temperature: at high temperature thermal energy weakens the drug–polymer hydrogen bonds so demixing is easy and the polymers lose their effect; at lower temperature the bonds hold and the polymers separate more (authors: "would be expected").
Conclusion drawn. The strength or extent of drug–polymer hydrogen bonding is "an important contributor" to slower crystal growth, which the authors call "consistent with our supposition".
More detail
  1. At 3% w/w the polymers leave the dispersion Tg and the melting point of felodipine practically unchanged, so neither the mobility of the supercooled liquid nor the thermodynamic driving force differs between the systems; the authors therefore say that the exact mechanism is "not readily apparent" from bulk properties. ··
  2. If drug and polymer mix favourably, as in a miscible system, the drug must demix from the polymer before it can be incorporated at the growth front; demixing is then an activated step that breaks drug–polymer interactions.

Strong interactions. The more favourable the drug–polymer interaction, the less favourable demixing, so the rate at which molecules add to the crystal falls. PVP and PVP/VA, which form hydrogen bonds stronger than drug–drug ones, are the best inhibitors. ···

Weak interactions. HPMCAS and PVAc form weaker bonds than felodipine forms with itself, so demixing costs less and the polymers slow growth little. ·

  1. The temperature data are the authors' support: at high temperature thermal energy weakens and disrupts drug–polymer hydrogen bonds, especially weak ones, so the polymers are poor inhibitors near 110 °C; as the temperature falls hydrogen bonding matters more, the polymers inhibit more and differ more from one another. They call this "speculation" that is "supported by the temperature data". ·
  2. Hydrogen bonding was not measured at the growth temperatures, and demixing at the growth front was not observed.

What sets the switch point. The balance between thermal energy and drug–polymer hydrogen-bond strength, according to the authors; it is weaker interactions that are expected to give way first as temperature rises.

Conclusion drawn. The increased effectiveness of the polymers at lower temperature is "consistent with our supposition" that the strength/extent of drug–polymer hydrogen bonding is "an important contributor" to the decrease in growth rate.

06What it means for formulation

Stated by the authors
  • Drug and polymer chemistry, and their potential for intermolecular interactions, offer "a potential framework" for choosing the best crystallization inhibitor.
  • Tg of the dispersion is not a good predictor of crystallization tendency in multicomponent amorphous systems.
AI reading, not stated in the paper
  • For a drug with an NH donor like felodipine, a polymer rich in strong carbonyl acceptors (pyrrolidone) slowed growth far more at 3% than an acetate-only polymer, even with no change in Tg.
  • Growth tests near 110 °C would hide most of the differences between polymers seen at 70 °C.
More detail
Stated by the authors
  • These observations "provide a potential framework" for selecting the best crystallization inhibitor for a given drug by considering drug and polymer chemistry and their potential for intermolecular interactions.
  • Very low polymer levels (3% w/w) can substantially reduce crystal growth from the supercooled liquid, with large differences between polymers.
  • Neither the dispersion Tg nor the pure-polymer Tg or Mw predicted inhibition here, adding to evidence that Tg is not a good predictor of crystallization tendency. ··
AI reading, not stated in the paper
  • At equal weight, PVP gave the most inhibition and PVP/VA, with fewer pyrrolidone groups per gram, less; when choosing between related polymers for a hydrogen-bond donor drug, the density of strong acceptor groups per gram is a plausible screening variable.
  • Polymer Tg was not what mattered at this low level; a high-Tg polymer chosen only for its Tg (here HPMCAS) inhibited growth less than lower-Tg pyrrolidone polymers.
  • Because the polymers lose their effect as temperature rises (Fig. 5), stability tests at high temperature can understate the differences between polymers at storage temperatures; the ranking here was clearest at 70 °C.
  • The ranking concerns growth in the dry supercooled melt of one drug; it does not say how the polymers rank for nucleation, for crystallization in humid storage or in solution.

07Open questions

Raised by the authors
  • Does the link between interaction strength and growth inhibition hold for drugs with other chemistries, tested with strongly and weakly interacting polymers?
  • What exactly retards growth, given that bulk properties do not change?
Not covered by this paper (AI reading)
  • Hydrogen bonding was measured at 20–50% polymer and one temperature, not at 3% and 70–110 °C.
  • Nucleation was not measured, although the conclusions speak of crystallization inhibitors.
More detail
Raised by the authors
  • The apparent link between drug–polymer interactions and growth inhibition "should be further investigated" with drugs whose chemistry differs from felodipine and with strongly and weakly interacting polymers.
  • The exact mechanism of retardation is "not readily apparent", since the polymer levels used do not change key bulk kinetic and thermodynamic properties.
Not covered by this paper (AI reading)
  • IR was recorded on films with 20–50% polymer at an unstated temperature, while growth was measured at 0.5–4.5% polymer and 70–110 °C; whether the bonds persist, and weaken, at the growth conditions was not measured. ·
  • Demixing or polymer build-up at the growth front, the heart of the proposed mechanism, was not observed.
  • Only crystal growth of form II after nucleation at 40 °C was measured; nucleation, and the effect of polymer on which polymorph forms, were not examined. ·
  • One drug and four polymers compared at equal weight, not at equal numbers of acceptor groups; the basis of "40% acetate" is not stated.

08How solid

AI assessment, not a statement made in the paper
Moderate

The growth data are direct, replicated and consistent across temperature and concentration, and the IR shifts are clear. But the link to hydrogen bonding is a rank correlation over four polymers, measured by IR at other compositions and temperature, and the demixing mechanism is untested. ·····

More detail
What holds
  • Growth rates were measured in triplicate at seven temperatures (3% polymer) and at four polymer levels (90 °C), and the inhibition order is the same in every data set. ···
  • Tg and Tm of the 3% systems were measured and stay close to those of felodipine, so bulk mobility and driving force are unlikely to explain the differences. ·
  • The IR shifts are monotonic with polymer content and point in opposite directions for the pyrrolidone polymers and for PVAc and HPMCAS. ····
  • The PVP versus PVP/VA comparison, two polymers of almost equal Tg that differ in acceptor groups, supports the hydrogen-bonding reading within this paper. ···
What weakens it
  • Four polymers give a rank correlation only; no quantitative relation between band shift and growth rate is tested.
  • IR was measured on films with 20–50% polymer at one temperature, not at the growth conditions.
  • The demixing mechanism and the weakening of hydrogen bonds at high temperature are not measured.
  • Only growth was measured, yet the conclusions speak of crystallization inhibitors.
  • Several statements differ from the figures: the "3 orders of magnitude" fall is about 51-fold in Fig. 4; PVP still inhibits about 3-fold at 110 °C; Fig. 3 slopes are about twice the Fig. 4 rates; 1.5% HPMCAS already lowers the plotted rate. ···
  • Error bars and the statistical test are not defined; the Tm argument uses form I, while form II grows; the solvent of the growth samples is printed inconsistently. ··

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.2391)key figureDefines the systems: felodipine and the repeat units of PVP, PVAc, PVP/VA and HPMCAS, showing their acceptor groups.0.2PVAc repeat unit drawn without the backbone CH2.
Table 1 (p.2392)key figureShows that 3% polymer leaves Tg and Tm unchanged, ruling out bulk mobility and driving force.F3, K3Tm is for form I in physical mixtures; form II grows.
Fig. 2 (p.2392)key figureShows that crystals grow as smooth-fronted spherulites with and without polymer, so growth can be measured the same way.0.4
Fig. 3 (p.2393)key figureShows the measurement: spherulite diameter rises linearly with time at 80 °C, and the slope is the growth rate.0.2Slopes are about twice the Fig. 4 rates; radius or diameter unclear.
Fig. 4 (p.2393)key figureThe main data: growth rate from 70 to 110 °C for felodipine alone and with each polymer.F1, K1The fall from 105 to 70 °C is about 51-fold, not 3 orders.
Fig. 5 (p.2393)key figureTurns Fig. 4 into inhibition ratios that fall with temperature for every polymer except PVAc.F1, K2PVP still about 2.9 at 110 °C.
Fig. 6 (p.2393)key figureConfirms the order at 90 °C over 0.5–4.5% polymer, with log-linear declines.F2, K11.5% HPMCAS and 4.5% PVAc show small decreases.
Table 2 (p.2394)key figureSummarizes the IR result: NH band down with PVP and PVP/VA, up with HPMCAS and PVAc.F4, K4Measured at 50% polymer, not at 3%.
Fig. 7 (p.2394)key figureIR of PVAc films: small upward NH shift and growing free carbonyl, weaker drug–polymer bonds.F4
Fig. 8 (p.2394)key figureIR of HPMCAS films: the same pattern as PVAc.F4
Fig. 9 (p.2394)key figureIR of PVP/VA films: NH broadening, 3290 cm⁻¹ shoulder and downward shift, stronger bonds.F4Reference trace labelled "PVA/VA alone".
Fig. 10 (p.2395)key figureIR of PVP films: the largest downward NH shift, the strongest bonds.F4, K4