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Original: publisher page

Lindsay A. Wegiel, Lisa J. Mauer, Kevin J. Edgar, Lynne S. Taylor* · Journal of Pharmaceutical Sciences 102(1), 171-184 (2013)

Crystallization of Amorphous Solid Dispersions of Resveratrol during Preparation and Storage—Impact of Different Polymers

Resveratrol crystallizes too fast to be made amorphous on its own; among seven polymers, Eudragit E100 and PVP, the two with the strongest hydrogen-bond acceptors, needed the least polymer to form an amorphous dispersion and kept it amorphous best, and polymer Tg did not explain the order.

Abbreviations

ASD amorphous solid dispersion; CMCAB carboxymethyl cellulose acetate butyrate; DCM dichloromethane; DSC differential scanning calorimetry; E100 Eudragit E100 (EUD in Table 3); HPMC hydroxypropyl methylcellulose; HPMCAS hydroxypropyl methylcellulose acetate succinate; IR infrared; PAA poly(acrylic acid); PM physical mixture; pKBHX hydrogen-bond basicity scale (log of the 1:1 association constant with 4-fluorophenol); PVP poly(vinylpyrrolidone); RH relative humidity; Tg glass transition temperature; XRPD X-ray powder diffraction; % drug or % polymer = weight percent of the dry dispersion.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

Which polymers let resveratrol, a compound too fast-crystallizing to be made amorphous alone, form an amorphous solid dispersion and stay amorphous in storage, and does this follow drug–polymer interactions?

Short answer

Polymers with strong hydrogen-bond acceptors did best. E100 and PVP K29/32 gave amorphous dispersions with up to 60% and 45% drug, against 15% for PAA; PVP dispersions showed no crystallization in storage and E100 only partial crystallization at 90–120 °C, while the HPMC, HPMCAS, CMCAB and PAA dispersions held crystals after one day at 84% RH and went on to crystallize fully. Polymer Tg did not follow this order. ···

Conclusion

Resveratrol could not be made amorphous by spin coating, rotary evaporation or cryomilling, and the authors conclude that a polymeric crystallization inhibitor is required. · The two polymers that formed amorphous dispersions with the least polymer, E100 and PVP, carry the strongest acceptor groups of the set and gave the most stable dispersions, whereas the cellulose polymers and PAA, with medium acceptors, needed more polymer and crystallized at 84% RH and at high temperature; "in general" the same polymers aided formation and storage. ···· From IR the authors infer the strongest resveratrol hydrogen bonds with PVP ("suggesting") and an acid–base reaction with E100, and they write that inhibitor effectiveness "is rationalized" by the type and strength of drug–polymer interactions, polymer Tg "does not appear to be the only factor". ··· Moisture caused faster and more complete crystallization than heat at 50–90 °C, which they say highlights the difficulty of choosing accelerated stability conditions. ·· The scope is one drug, dispersions made by rotary evaporation from dichloromethane–ethanol and stored at drug loadings that differed by polymer (15–40%); interaction strength was ranked qualitatively and never related quantitatively to crystallization, and the two explanations offered for the moisture stability of PVP dispersions were not tested. ·····

01Why this study

Known 1Amorphous forms trade stability for solubility

An amorphous drug dissolves faster and reaches a higher transient solubility, but it can recrystallize in storage and lose that advantage.

Serajuddin 1999, ref 2; Hancock 1997, ref 9

Known 2How polymers stop crystallization is debated

Raising Tg is one proposal, but inhibition also occurs when Tg is unchanged; drug–polymer hydrogen bonding has been correlated with slower crystal growth.

Khougaz 2000, ref 11; Kestur 2010, ref 21; Van Eerdenbrugh 2011, ref 23 ·

Known 3Resveratrol is a hard case

It melts at 262 °C, is poorly water-soluble and crystallizes very readily.

Sun 2008, ref 27; MSDS, ref 28 ·

Gap → this paperDoes disrupting resveratrol self-assembly through drug–polymer interactions decide whether an amorphous dispersion can be made and stays amorphous?
More detail

What was already known. References are numbered as in the printed list; three works appear there twice (refs 11 = 18, 12 = 15, 14 = 16).

  • Why amorphous dispersions. A drug molecularly dispersed in a hydrophilic polymer gains transient solubility and dissolution rate (refs 1–3). The price is lower physical and chemical stability: the amorphous solid has a higher energy than the crystal and can recrystallize over pharmaceutically relevant times, which cancels the benefit (refs 4–9).
  • Polymers as crystallization inhibitors. Polymeric additives are widely accepted to stabilize amorphous solids (refs 2, 10). Raising the Tg of the polymer and the dispersion is one proposed mechanism (refs 11–13), but inhibition has been achieved with Tg unchanged or even lowered (refs 11, 14). Specific interactions such as hydrogen bonding may delay crystallization (refs 15–20), and crystal growth measurements have correlated growth inhibition with drug–polymer hydrogen bonding (Kestur 2010, ref 21; Van Eerdenbrugh 2010, ref 22; Van Eerdenbrugh 2011, ref 23). ·
  • A hydrogen-bond route to polymer selection. Van Eerdenbrugh and Taylor (ref 23) categorized the donor and acceptor groups of polymers with Etter's hydrogen-bond rules (refs 36, 37); acceptor strength can be taken from the pKBHX database (Laurence 2009, ref 38). The discussion of this paper applies that approach. ·
  • Resveratrol. A phytochemical (CAS 501-36-0) found as cis and trans isomers, trans being the most abundant and active, with reported antiplatelet, antioxidant, antifungal, anticancer and cardioprotective properties (ref 25) and life-span effects in yeast (ref 26). It is moderately hydrophobic (log P 3.1) but poorly water-soluble, in large part because of its high melting point (262 °C) and strong lattice energy (refs 27, 28), so an amorphous form should dissolve much better. Its crystal holds an extensive hydrogen-bond network (Caruso 2004, ref 33). ·
  • Crystallization tendency classes. Van Eerdenbrugh, Baird and Taylor (ref 29) classified drugs by how readily they crystallize after rapid solvent evaporation; this paper uses that scheme for resveratrol.
  • Moisture. In earlier felodipine work, PVP dispersions crystallized much faster under moisture than HPMCAS dispersions (Rumondor 2009, ref 8); moisture sorption of drug–polymer blends and moisture-induced amorphous–amorphous phase separation had been studied by the same group (refs 40, 41). ·

What the paper set out to do. Test the hypothesis that disrupting resveratrol self-assembly through drug–polymer intermolecular interactions is critical both to form an amorphous solid dispersion and to keep it physically stable. Seven polymers are compared for how much polymer they need to form the dispersion, the interactions seen by IR, and storage stability, which also asks whether ease of formation and storage stability go together, a link the authors say the literature had neither confirmed nor refuted. ·

02How they approached it

One drug that cannot be made amorphous alone and seven polymers that differ in hydrogen-bond donor and acceptor chemistry and in Tg; the same dispersions are compared for formation, IR interaction signature and storage stability under dry, humid and hot conditions. ··

Resveratroltrans-resveratrol, model drugThree phenolic OH donors, weak acceptor; melts at 262 °C; could not be made amorphous alone. ·
PVP K29/32povidoneAmide carbonyl, the strongest acceptor of the set, no donor; Tg 159 °C. Measured in every test. ·
PVP K-12low-molecular-weight povidoneSame chemistry, Tg 91 °C; storage and Tg only. ·
Eudragit E100E100, aminoalkyl methacrylate copolymerEster carbonyls plus a basic tertiary amine (strong acceptor), no donor; Tg 41 °C. Measured in every test. ·
HPMChypromelloseEther and hydroxyl groups, medium acceptors, no carbonyl; Tg 145 °C. IR spectra in the SI only. ·
HPMCAShypromellose acetate succinate, AS-MFEther, ester, hydroxyl and carboxylic acid groups, medium acceptors; Tg 111 °C. IR spectra in the SI only. ·
CMCABcarboxymethyl cellulose acetate butyrateEther, ester, hydroxyl and carboxylic acid groups, medium acceptors; Tg 137 °C. IR spectra in the SI only. ·
PAApolyacrylic acidA carboxylic acid on every repeat unit: the strongest donor, a medium acceptor; Tg 128 °C. ·
Fig. 1: Resveratrol and the seven polymers
Fig. 1 · p.172 · Resveratrol and the seven polymersShows. resveratrol with three phenolic OH groups; repeat units of PVP, PAA, HPMC, HPMCAS, CMCAB and Eudragit E100 (dimethylaminoethyl, butyl and methyl methacrylate, 1:2:1).

What was done

Experiment

Resveratrol alone by spin coating, rotary evaporation and cryomilling→all crystalline.·

↓
Experiment

Drug + polymer in dichloromethane–ethanol, 5–75% drug in 5% steps→rotary evaporation, cryomilling→XRPD→highest amorphous loading.··

Experiment

Spin-coated films, 5–60% drug→IR of the resveratrol OH and polymer C=O bands.··

Literature

Polymer donor and acceptor groups ranked by pKBHX.·

↓
Experiment

Dispersions with 60–85% polymer at 0% RH (25, 50, 90, 120 °C) and 84% RH (25 °C) for up to 400 days→XRPD over time.···

Experiment

DSC Tg, dry and after 84% RH.··

Experiment

Water sorption 0–95% RH, PVP dispersion vs physical mixture.·

↓
Comparison

Formation limit, IR ranking and acceptor ranking set against storage stability and against polymer Tg.··

More detail

What was done

  1. Neat resveratrol. Spin coating from ethanol, methanol, acetone and 1:1 dichloromethane–ethanol with different concentrations and spin speeds, rotary evaporation from several solvents, and cryomilling of the crystal in liquid nitrogen for up to 6 h; melt quenching was not tried because resveratrol degrades on heating. ·
  2. Dispersions. Polymers were dried over P2O5 for at least a week. Drug and polymer were dissolved in 1:1 dichloromethane–ethanol (by weight) at 5–75% drug in 5% steps, the solvent removed by rotary evaporation with a 60 °C bath, the product dried under vacuum for 24 h and cryomilled for 4 min in liquid nitrogen. XRPD followed at once; a sample without sharp peaks counted as X-ray amorphous, and the highest such loading is the polymer's formation limit. ·
  3. IR. Films spin coated on KRS-5 crystals (5–60% drug) were measured in transmission at 4 cm−1 resolution, 128 scans, under dry air. Without an amorphous resveratrol reference, the authors follow how the resveratrol OH band and the polymer C=O band move with composition. The compared positions are at 40% drug (PVP at 30%) for OH and at 30% drug (PAA at 25%) for C=O. ··
  4. Storage. Dispersions held 60% polymer, or more where needed to be amorphous (HPMCAS and CMCAB 70%, PAA 85%). They were kept at 0% RH over P2O5 and at 84% RH over KCl at room temperature (22–25 °C), and at 0% RH over Drierite at 50, 90 and 120 °C, the hot conditions added to force crystallization in the stable dispersions, for up to 400 days. Crystallinity was followed by XRPD, with percent crystallinity from calibration curves of spiked samples (detection limit about 5–10%). ·
  5. Tg. Onset Tg by DSC (modulated for the PVP dispersions), dry and after equilibration at 84% RH in hermetic pans. ··
  6. Moisture sorption. Weight gain from 0 to 95% RH in 5% steps at 25 °C, for the 40% drug PVP K29/32 dispersion and a physical mixture of the same composition with crystalline drug.
  7. Hydrogen-bond analysis. For each polymer the donor and acceptor groups were counted (mmol/g); acceptor strength was taken from the pKBHX of model compounds (1-methyl-2-pyrrolidone for PVP, triethylamine for the E100 amine, ethyl acetate, diethyl ether or ethanol for the other groups) and sorted into fixed classes. ··

Key equations

Acceptor strength classes (Table 4, footnote a)
weak<0.75<medium<1.5<strong<2.25<very strong

Cut-offs on the pKBHX scale, the logarithmic basicity of an acceptor measured against 4-fluorophenol, used to class every polymer group. PVP's amide (2.38) is the only very strong acceptor, the E100 amine (1.98) the only strong one; all other groups are medium.·

Terms used on this page
  • X-ray amorphous: no sharp diffraction peaks; crystalline fractions below about 5–10% are not detected here.
  • Hydrogen-bond donor and acceptor: a donor supplies the H (OH groups here), an acceptor the lone pair (C=O, ether O, amine N). Resveratrol is a very strong donor and a weak acceptor.
  • OH band shift: the lower the wavenumber of the OH stretch, the stronger the hydrogen bond. A polymer carbonyl that accepts a hydrogen bond gives a new band at lower wavenumber beside the free carbonyl band.
  • Acid–base (ionic) interaction: proton transfer from resveratrol's phenol to E100's amine, seen as the loss of the bands of the non-ionized amine.
  • Rapid crystallizer: in the scheme of ref 29, a compound that crystallizes during or right after fast solvent evaporation.
  • Physical mixture: crystalline drug blended with polymer; a reference without molecular mixing.
  • Full vs partial crystallization: the whole drug fraction crystallizes, or crystallinity rises to a plateau and stops.

03Main findings

1

Resveratrol cannot be made amorphous on its own

Spin coating from four solvents, rotary evaporation and up to 6 h of cryomilling all gave crystals; the authors class resveratrol as a rapid crystallizer that needs a polymer. ·

More detail

Films spin coated from ethanol, methanol, acetone or 1:1 dichloromethane–ethanol crystallized during or immediately after coating, whatever the concentration or spin speed. Rotary evaporation from several solvents also gave crystals, and cryomilling crystalline resveratrol in liquid nitrogen for up to 6 h did not make it amorphous. Melt quenching was not tried because resveratrol degrades on heating. · The authors place resveratrol among the rapid crystallizers of Van Eerdenbrugh et al. and write that "it is clear" a crystallization inhibitor is needed. Because no amorphous resveratrol exists to measure, its Tg was only estimated (83.7 °C, from the 2/3 rule) and no amorphous reference IR spectrum was available. ··

2

The polymers differ fourfold in how much drug they keep amorphous

Highest X-ray amorphous loading after rotary evaporation: E100 60%, PVP K29/32 45%, HPMC 40%, HPMCAS and CMCAB 35%, PAA 15%.

Fig. 2: Highest drug loading that stays X-ray amorphous
Fig. 2 · p.174 · Highest drug loading that stays X-ray amorphousShows. PAA 15, CMCAB 35, HPMCAS 35, HPMC 40, PVP 45, E100 60% drug after rotary evaporation.Also supports K2
More detail

Loadings were screened in 5% steps from 5 to 75% drug. The polymer needed for an X-ray amorphous product was 40% for E100, 55% for PVP K29/32, 60% for HPMC, 65% for HPMCAS and CMCAB and 85% for PAA (Fig. 2). · The authors call E100 the best crystallization inhibitor during solvent evaporation, while PAA "required so much polymer that there was very little resveratrol" left; "clearly" some polymers are much less effective. They add that faster evaporation by spin coating "consistently" needed less polymer, with the same order, but show no data; for PVP K29/32 the highest film that could be spin coated held only 30% drug, because resveratrol crystallized at the pipette tip. ···

3

IR: the strongest hydrogen bonds form with PVP, and E100 also reacts as a base

The resveratrol OH band sat lowest with PVP K29/32 (3193 cm−1, against 3238 cm−1 in the crystal) and at 3358–3399 cm−1 with HPMC, HPMCAS, E100 and CMCAB; new bonded-carbonyl bands appeared with PVP (1656 cm−1) and E100 (1701 cm−1), and the E100 amine bands vanished by 50% drug. ····

Fig. 3: IR of resveratrol–PVP K29/32 films
Fig. 3 · p.176 · IR of resveratrol–PVP K29/32 filmsShows. top panel, carbonyl region: new shoulder at 1656 cm−1 beside 1682/1680 cm−1; bottom panel, OH region: band at 3193 cm−1 at 30% drug.Read it as. the panel letters are swapped relative to the caption; go by the wavenumber axis.Also supports K3
More detail

PVP K29/32. At 30% drug the OH maximum was about 3193 cm−1, below the 3238 cm−1 of crystalline resveratrol and the lowest of all systems, and the band broadened most. The PVP carbonyl (1682 cm−1) gained a shoulder at 1656 cm−1, 26 cm−1 lower, which was larger at 30% than at 10% drug. The authors read this as hydrogen bonds stronger than those in the resveratrol crystal and the strongest of the polymer set ("suggesting"). ···

E100. The OH maximum moved from 3425 to 3370 cm−1 as drug rose from 20 to 60% (3391 cm−1 at 40%). A new carbonyl band at 1701 cm−1 (labelled 1705 cm−1 at 60%) grew beside the 1730 cm−1 ester band. The bands at 2820 and 2770 cm−1, assigned in ref 32 to non-ionized dimethylamino groups, faded quickly and were gone at 50% drug; the authors take this as evidence of an acid–base reaction on top of weak hydrogen bonds, "somewhat surprisingly" in the abstract's words. ····

Cellulose polymers. At 60% polymer the OH maximum was at 3358 (HPMC), 3369 (HPMCAS) and 3399 cm−1 (CMCAB), broadened with HPMC and HPMCAS but not CMCAB; the carbonyls of HPMCAS and CMCAB moved from 1744 to 1738 and from 1750 to 1730 cm−1 at 30% drug. By OH position the weakest hydrogen bonds formed with CMCAB. ···

PAA. The PAA OH absorbance hid the resveratrol OH band; the carbonyl changed shape without a significant shift (1711 to 1713 cm−1 at 25% drug) and a small new band appeared at 1760 cm−1, read as limited hydrogen bonding ("These data suggested"). ··

From these spectra the authors rank hydrogen-bond strength PVP K29/32 > HPMC > HPMCAS > E100 > CMCAB, and, adding the ionic interaction, crystallization-inhibiting performance E100 > PVP K29/32 > HPMC > HPMCAS > CMCAB > PAA ("can be suggested"). The PVP position comes from a 30% drug film, the others from 40%. ··

Fig. 4: IR of resveratrol–E100 films, 0–60% drug
Fig. 4 · p.177 · IR of resveratrol–E100 films, 0–60% drugShows. top, carbonyl: a band near 1705 cm−1 grows beside 1730 cm−1; bottom, OH: maximum shifts 3425 → 3370 cm−1, amine bands at 2820 and 2770 cm−1 fade.Read it as. panel letters swapped relative to the caption, as in Fig. 3.Also supports K3
4

Only PVP never crystallized; at 84% RH the cellulose and PAA dispersions crystallized from day 1 on

PVP K29/32 and K-12 dispersions showed no crystallization at any condition (monitored 100–400 days); E100 stayed amorphous for >400 days at 25 °C dry and humid and at 50 °C but partly crystallized at 90 and 120 °C; the HPMC, HPMCAS, CMCAB and PAA dispersions held crystals after 1 day at 84% RH and crystallized fully.

Table 3: Days before crystallization at five storage conditions
Table 3 · p.179 · Days before crystallization at five storage conditionsShows. PVP never crystallizes; E100 only partly at 90 and 120 °C; all others crystalline after 1 day at 84% RH.Read it as. ">X" = still amorphous when monitoring stopped; a = full, b = partial crystallization.Also supports K4
Fig. 7: HPMC dispersion: humidity against heat
Fig. 7 · p.180 · HPMC dispersion: humidity against heatShows. (a) at 84% RH resveratrol peaks grow from day 1 to near the physical mixture; (b) after hot storage, peaks small at 90 °C and large at 120 °C.Also supports K7
More detail

Table 3 gives the first sampling at which crystals were seen. All dispersions stayed amorphous dry at 25 °C (>100 to >400 days). At 84% RH and 25 °C every cellulose and PAA dispersion held crystals at the first sampling (day 1) and went on to crystallize completely: HPMC by about 124–126 days, PAA almost entirely by day 275, CMCAB within 1 day, HPMCAS more gradually. The PVP (>100 to >400 days) and E100 (>400 days) dispersions showed no crystallization at 84% RH. ···· At 0% RH and 50 °C only HPMC crystallized, partly. The two PVP grades behaved alike although K-12 has a much lower Tg (91 against 159 °C); K-12 was followed for >100 days only. ··· Drug content differed between the stored dispersions: 40% with PVP, HPMC and E100, 30% with HPMCAS and CMCAB, 15% with PAA. · The authors call the PVP stability "remarkable" and conclude that PVP and E100 dispersions were the most stable of the set. ·

5

Heat gives partial crystallization that stops at a plateau

At 90 °C the E100 dispersion crystallized to about 10% and no further over 200 days, at 120 °C to about 30%; the HPMC dispersion reached about 5, 20 and 100% at 50, 90 and 120 °C. ·

More detail

E100 (40% drug), 0% RH. At 90 °C crystals appeared at the first sampling and made up about 10% of the sample; the small diffraction peaks did not grow over 200 days (Fig. 6a). At 120 °C about 30% crystallized after 1 day. After 100 days the diffractograms showed no peaks at 25 and 50 °C, small peaks at 90 °C and larger ones at 120 °C (Fig. 6b).

HPMC (40% drug), 0% RH. Crystals were present after 1 day at 50, 90 and 120 °C; about 5, 20 and 100% crystallized, with no further change after 25 days (text: after 275 days; the Fig. 7b caption says 100 days). ·

Others. HPMCAS and CMCAB crystallized partly at 90 °C and fully at 120 °C; PAA stayed amorphous >175 days at 90 °C and crystallized fully at 120 °C. ·

The authors sort the results into three behaviours: none (PVP), complete (always for samples that crystallized at 84% RH) and partial (only at 0% RH and high temperature, more at higher temperature). They conclude that high RH promoted crystallization "to a much greater extent" than heat, which holds at 50–90 °C; at 120 °C four dispersions crystallized fully, PAA within a day. ···· The values of about 5–10% lie at the XRPD detection limit. ·

Fig. 6: E100 dispersion at high temperature
Fig. 6 · p.179 · E100 dispersion at high temperatureShows. (a) at 90 °C small peaks from day 3 that do not grow to 202 days; (b) no peaks at 25 and 50 °C, small at 90 °C, larger at 120 °C.Also supports K7
6

Polymer Tg does not explain the ranking

Polymer Tg runs PVP K29/32 159 > HPMC 145 > CMCAB 137 > PAA 128 > HPMCAS 111 > PVP K-12 91 > E100 41 °C, yet E100 and PVP K-12 were among the most stable; dry dispersion Tg values lay between 63 and 85 °C. ···

Table 5: Tg of polymers and dispersions
Table 5 · p.182 · Tg of polymers and dispersionsShows. polymer Tg 41–159 °C; dispersion Tg 63–85 °C; after 84% RH only PVP and E100 dispersions remain amorphous (48–58 °C).Also supports K5
More detail

If the highest-Tg polymer were the best inhibitor, stability would rank PVP K29/32 > HPMC > CMCAB > PAA > HPMCAS > PVP K-12 > E100; the storage results do not follow this. · The dry dispersions had onset Tg of 85 ± 1 (PVP K29/32), 77 ± 2 (E100), 75 ± 1 (HPMC), 70 ± 2 (PAA), 68 ± 2 (HPMCAS) and 63 ± 1 °C (CMCAB); the HPMC, HPMCAS, CMCAB and E100 dispersions crystallized in the DSC above their Tg. After 84% RH the PVP K-12, PVP K29/32 and E100 dispersions had Tg of 52 ± 5, 58 ± 0.5 and 48 ± 1 °C, all above the 25 °C storage temperature, while the others had crystallized. The authors conclude that Tg "does not appear to be the only factor" and does not explain the E100 and PVP stability. Their statement that E100 dispersion Tg values are similar to or lower than those of the cellulose polymers holds for the neat polymers, not for the dispersions (77 against 63–75 °C). ··

7

The PVP dispersion takes up far less water than its physical mixture

At 95% RH and 25 °C the 40% drug PVP K29/32 dispersion gained about 13% weight, the physical mixture with crystalline drug about 36%.

Fig. 9: Water sorption, dispersion against physical mixture
Fig. 9 · p.183 · Water sorption, dispersion against physical mixtureShows. the 40% drug PVP K29/32 dispersion takes up about a third of the water of the physical mixture at 95% RH.Also supports K8
More detail

Both samples took up water steadily from 0 to 95% RH, the physical mixture more at every step: about 4.1 against 1.8% at 20% RH, 14.2 against 5.9% at 60% RH, 23.8 against 8.7% at 80% RH and 36.5 against 12.8% at 95% RH (read from Fig. 9). The authors take this as evidence that resveratrol–PVP hydrogen bonds suppress moisture sorption, one of two "possible explanations" for the moisture stability of PVP dispersions; the other is that resveratrol, more hydrophilic than felodipine (log P 3.1 against 4.5), does not undergo amorphous–amorphous phase separation with absorbed water. Neither hydrogen bonding in the wet dispersion nor phase separation was measured. ···

04Further observations

  • In E100 films the OH band moves lower as drug rises (3425 → 3370 cm−1 from 20 to 60%).
  • PVP films above 30% drug crystallized at the pipette tip, which "seems" to nucleate resveratrol. ·
  • PVP and E100 dispersions kept Tg of 48–58 °C after 84% RH.
  • With felodipine, PVP had been the worse polymer under humidity; with resveratrol it is the best. ·
  • The resveratrol crystal is planar, with a three-dimensional hydrogen-bond network and "flip-flop" hydroxyl hydrogens. ·
More detail
  • Loading moves the E100 OH band. The resveratrol OH maximum in E100 films fell from 3425 cm−1 at 20% drug to 3395, 3391, 3377 and 3370 cm−1 at 30, 40, 50 and 60%, so OH positions compared between polymers depend on loading; the PVP–E100 gap (3193 against 3391 cm−1) is larger than this effect. ··
  • Spin coating PVP above 30% drug. Above 30% drug, resveratrol crystallized at the tip of the pipette, which the authors say "seems" to act as a nucleation site; so the PVP IR data stop at 30%. ·
  • Wet Tg. After equilibration at 84% RH, the PVP K-12, PVP K29/32 and E100 dispersions still had Tg of 52 ± 5, 58 ± 0.5 and 48 ± 1 °C; the HPMC, HPMCAS, CMCAB and PAA dispersions had crystallized.
  • Felodipine contrast. PVP is very hygroscopic (ref 39). With felodipine, PVP dispersions crystallized much faster in the presence of moisture while HPMCAS dispersions resisted (ref 8), the opposite of the resveratrol trend; felodipine is the more hydrophobic drug (log P 4.5 against 3.1). ··
  • Crystal structure. In the cited structure (CSD DALGON) the molecule is planar (torsion angles −3° and 8°), stacks along the a axis in two patterns at about 90°, and forms infinite hydrogen-bond chains down the a and b axes; each hydroxyl O takes part in two hydrogen bonds, and each hydroxyl H sits half the time in each of two positions, a "flip-flop" scheme (Fig. 8). The authors attribute the high crystallization tendency to these features, the high melting point and few low-energy conformers. ··
  • Acidic polymer, acidic drug. PAA was by far the worst polymer for forming the dispersion, in line with an earlier finding that acidic polymers are poor crystallization inhibitors for acidic compounds; resveratrol is a weak acid. ·

05How the authors connect the findings

1Resveratrol self-associates strongly: three phenolic OH groups in a three-dimensional hydrogen-bond network and a planar molecule give a high melting point and fast crystallization. ·
↓
2A polymer prevents this if it offers resveratrol a better hydrogen-bond partner than resveratrol itself; resveratrol is a very strong donor and a weak acceptor, so the polymer's acceptor strength decides. ··
↓
Strong acceptor (PVP; E100 with its amine)Strong drug–polymer hydrogen bonds, plus an acid–base reaction for E100↓less polymer needed to form the glass↓no crystallization (PVP) or only partial at 90–120 °C (E100), also at 84% RH.···
Medium acceptor or strong donor (HPMC, HPMCAS, CMCAB, PAA)Weaker bonds, and donor groups that compete with resveratrol↓more polymer needed↓full crystallization at 84% RH and at 120 °C.··
What sets the switch point. The acceptor strength of the polymer relative to resveratrol, not the polymer's Tg. ·
Conclusion drawn. Effectiveness "is rationalized" by the type and strength of interactions, and selecting a polymer that disrupts self-assembly "appears" necessary for such a compound. ·
Table 4: Hydrogen-bond donors and acceptors of the polymers
Table 4 · p.182 · Hydrogen-bond donors and acceptors of the polymersShows. PVP amide very strong acceptor (2.38); E100 amine strong (1.98); all cellulose and PAA groups medium; PAA, CMCAB and HPMCAS carry very strong carboxylic acid donors.Also supports K6
More detail
  1. Resveratrol crystallizes fast because of its structure: three hydroxyl groups, each O in two hydrogen bonds, form infinite chains in a planar crystal (ring torsion angles −3° and 8°), with disordered "flip-flop" hydrogens; this, the high melting point (262 °C) and few low-energy conformers "will promote" crystallization. ··
  2. Polymers that give a better hydrogen-bonding alternative to resveratrol–resveratrol contacts should be good inhibitors ("it is reasonable to expect"). Using Etter's rules as applied by Van Eerdenbrugh and Taylor, the only donors in the system are OH groups; resveratrol's phenolic OH is stronger than the aliphatic OH of the cellulose polymers, PAA carboxyls are the strongest polymer donors, and resveratrol is a weak acceptor (phenol pKBHX −0.07). ···

Strong acceptor. PVP's amide (pKBHX 2.38) is the strongest acceptor, followed by the E100 amine (1.98); the best hydrogen bonds are expected with them, and IR shows the largest OH shift with PVP and new bonded-carbonyl bands with both. E100 adds an acid–base reaction, "typically stronger" than hydrogen bonds, which "could be responsible" for its easier formation and "likely" for its moisture stability. → These dispersions need less polymer and stay amorphous in storage. ·······

Medium acceptor or strong donor. HPMC, HPMCAS, CMCAB and PAA offer only medium acceptors (pKBHX about 1.0–1.07); PAA and CMCAB carry strong donors and "may interact poorly", since resveratrol has no acceptor to match. → More polymer is needed and the dispersions crystallize at 84% RH and at high temperature. ··

  1. The authors find these predictions "in excellent agreement" with stability and "in line with" the IR results; polymer Tg cannot explain the order. ··
  2. Moisture: for PVP, hydrogen bonds may also suppress water uptake, or the absence of moisture-induced phase separation may protect the dispersion ("Possible explanations"); the lower water uptake of the dispersion than of the physical mixture is offered as evidence. ·

What sets the switch point. Acceptor strength relative to resveratrol's own hydrogen-bond network; E100's slight edge over PVP in formation is put down "perhaps" to solvent effects or the ionic interaction. ·

Conclusion drawn. Manufacturability and physical stability are "strongly related" to the specific drug–polymer interactions; polymers forming weaker hydrogen bonds were less effective inhibitors; "it thus appears" that for such a compound rational polymer selection by disrupting self-assembly is necessary. ·

Fig. 8: Resveratrol crystal packing
Fig. 8 · p.181 · Resveratrol crystal packingShows. planar molecules stacked, with an extended hydrogen-bond network (dashed lines).

06What it means for formulation

Stated by the authors
  • For a strongly crystallizing compound, choose the polymer for its ability to disrupt drug self-assembly through drug–polymer interactions.
  • Acidic polymers make poor inhibitors for acidic drugs.
  • Humidity can crystallize dispersions that survive heat, so accelerated stability conditions are hard to choose. ·
AI reading, not stated in the paper
  • For a phenolic, donor-rich drug, polymers with amide or amine acceptors (PVP, E100) are the first to screen and acid-bearing polymers the last.
  • One day at 84% RH separated the weak polymers from PVP and E100 as clearly as months of dry storage.
More detail
Stated by the authors
  • Rational selection of a polymer that disrupts molecular self-assembly through drug–polymer interactions "appears" necessary to make a dispersion of a compound with a high crystallization tendency stable toward crystallization.
  • "In general" the polymers that keep the solid stable also make the dispersion easier to form, needing less polymer.
  • Acidic polymers are poor crystallization inhibitors for acidic compounds such as resveratrol.
  • Moisture caused rapid and complete crystallization while heat caused partial crystallization; this "highlight[s] the difficulty" of choosing conditions for accelerated stability testing. ·
AI reading, not stated in the paper
  • For a drug that is a strong hydrogen-bond donor and a weak acceptor, the polymer's acceptor class (pKBHX) is a cheap first screen: here the very strong and strong acceptors were the only polymers that survived humidity.
  • The formation limit by rotary evaporation sorted the top pair and the bottom group as storage did, but did not predict the storage order within the medium-acceptor group (X10); use it as a coarse screen only.
  • High-temperature storage gave plateaued partial crystallinity and could make a dispersion look better than its humidity behaviour; a humid condition belongs in any accelerated screen for such compounds.
  • Polymer Tg was a poor predictor: E100, with a Tg of 41 °C, beat polymers with Tg above 110 °C.
  • The stored dispersions carried 15–40% drug, so the ranking mixes polymer and loading effects (X11).

07Open questions

Raised by the authors
  • Why does humidity damage these dispersions so much more than heat?
  • Is the moisture stability of PVP dispersions due to suppressed water sorption or to absent phase separation?
Not covered by this paper (AI reading)
  • Dissolution or solubility, the reason for making amorphous resveratrol, was not measured.
  • Interaction strength was ranked, not quantified, and the storage samples differed in drug loading. ·
More detail
Raised by the authors
  • Why is the impact of humidity so much larger than that of temperature in these systems? They "do not fully understand" it.
  • Do strong drug–polymer hydrogen bonds suppress water sorption, or does resveratrol's hydrophilicity prevent moisture-induced amorphous–amorphous phase separation? Both are offered as "possible explanations".
  • Is E100's slight advantage over PVP in forming dispersions a solvent effect or the ionic interaction?
  • Is there a general link between the ability to produce an amorphous dispersion and its storage stability? The authors note no prior literature on it.
Not covered by this paper (AI reading)
  • No dissolution, solubility or supersaturation data were collected, so the benefit of amorphous resveratrol is assumed, not shown.
  • Interaction strength was ranked from band positions and literature pKBHX values, not measured as an energy or related to crystallization kinetics; the IR ranking did not predict storage order within the medium-acceptor group. ·
  • The stored dispersions differed in drug loading (15–40%) and in margin to their formation limit; PVP K-12 was followed for 100 days only. ·
  • Only one sorption isotherm pair (PVP K29/32) was measured, and phase separation under moisture was not examined.
  • Replicate numbers and sampling schedules are not given, and the E100 and HPMC crystallinity values near 5–10% lie at the detection limit. ·

08How solid

AI assessment, not a statement made in the paper
Moderate

The formation limits and the contrast at 84% RH are direct and large. The link to interaction strength rests on qualitative IR shifts and literature acceptor values, and several summary statements go beyond Table 3. ·····

More detail
What holds
  • Formation limits were screened in 5% steps by XRPD, and the text and Fig. 2 agree.
  • At 84% RH the contrast is stark: PVP and E100 dispersions stayed amorphous for >100–400 days, all others held crystals at day 1 and crystallized fully.
  • PVP K-12 behaved like K29/32 despite a 68 °C lower Tg, and E100 (Tg 41 °C) beat polymers with much higher Tg: a clear argument against Tg as the sole factor. ···
  • IR shows new bonded-carbonyl bands with PVP and E100, a large OH shift with PVP, and loss of the non-ionized amine bands of E100. ····
What weakens it
  • Several summary statements exceed Table 3: no crystallization for 400 days with PVP K-12, E100 resistant at 90–120 °C, heat causing only partial crystallization. ··
  • The IR-based inhibitor ranking does not predict storage order below the top two; PAA, called an extremely poor stabilizer, outlasted the cellulose polymers at 90 °C.
  • The stored dispersions differ in drug loading and in margin to their formation limit.
  • OH positions are compared at different loadings, and E100's place in the hydrogen-bond order conflicts with its acceptor class. ··
  • Figure panels, labels and captions conflict with the text in four places; replicate numbers are not given; some crystallinity values are at the detection limit. ·····
  • The moisture mechanism rests on one sorption comparison.

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.172)key figureDefines the systems: resveratrol and the repeat units of the six polymer types.·0.2A schematic, not data.
Fig. 2 (p.174)key figureThe formation screen: highest X-ray amorphous loading per polymer, 15–60% drug.F2, K2
Fig. 3 (p.176)key figurePVP IR: the largest OH shift (3193 cm−1) and a new bonded-carbonyl shoulder at 1656 cm−1.F3, K3Panel letters are swapped relative to the caption.
Fig. 4 (p.177)key figureE100 IR: OH shift with loading, new carbonyl band, loss of the non-ionized amine bands.·F3, K3Panel letters swapped; 1705 cm−1 labelled at 60% against 1701 cm−1 in the text.
Fig. 5 (p.178)PAA IR: resveratrol OH hidden by PAA; small new carbonyl band at 1760 cm−1, no main-band shift.F3
Table 1 (p.178)Polymer carbonyl positions alone and with 30% drug.F3PAA measured at 25% drug.
Table 2 (p.178)Resveratrol OH positions at 40% drug, the basis of the hydrogen-bond ranking.F3, K3PVP measured at 30% drug.
Table 3 (p.179)key figureThe storage result: days before crystallization, full or partial, at five conditions.F4, K4Several text claims go beyond the monitoring times.·
Fig. 6 (p.179)key figureE100 at 90 °C over time and at four temperatures: partial crystallization that plateaus.F5, K7No 1-day trace, despite the text.
Fig. 7 (p.180)key figureHPMC at 84% RH over time and at different temperatures: humidity crystallizes fully.F4, K7124 vs 126 days; "0°C" label and "100 days" caption conflict with the text.·
Fig. 8 (p.181)key figureThe resveratrol crystal packing behind the self-assembly argument (cited structure).·0.5A schematic, not data.
Table 4 (p.182)key figureThe pKBHX-based donor and acceptor classes that predict PVP > E100 > the rest.0.5, K6
Table 5 (p.182)key figurePolymer and dispersion Tg, used to argue that Tg does not set the order.F6, K5The E100 dispersion Tg is above, not below, the cellulose dispersions.
Fig. 9 (p.183)key figureWater sorption: PVP dispersion against physical mixture, offered as evidence of hydrogen bonding.F7, K8Hydrogen bonding in the wet state not measured.
Supplementary Figs. S1–S3 (SI)IR spectra of the HPMC, HPMCAS and CMCAB dispersions, cited for the OH positions; the SI was not supplied.F3