Does the chemistry of the drug, in particular its hydrogen bonding groups, decide which polymer best slows its crystal growth from the undercooled melt?
For these two drugs, yes: PAA slowed bifonazole growth 5-fold at 100 °C and 15-fold at 18 °C, against 2–6-fold for PVP and HPMCAS, whereas the nimesulide polymers ranked only PVP ≈ PVP/VA > PVAc; polymer Tg, dispersion Tg and molecular weight explained neither ranking. ·····
At 5 wt% polymer, crystal growth of bifonazole (18–100 °C) and nimesulide (18–80 °C) from the undercooled melt was slowed by every polymer tested, and the ranking of the polymers depended on the drug: PAA was "notably better" for bifonazole, while for nimesulide the differences between PVP, PVP/VA and PVAc were "more modest". ···· The authors found no correlation of inhibition with the Tg of the pure polymer, with the Tg of the dispersion, which 5 wt% polymer barely changed, or with polymer molecular weight. ·· For bifonazole they relate PAA's advantage to hydrogen bonding of its carboxylic acid to the imidazole nitrogen ("may be related"), a link that was not measured. ·· For nimesulide, IR and DFT "strongly suggested" an intramolecular NH···O hydrogen bond in the amorphous drug; drug–polymer hydrogen bonding was detected by IR but was small, and the intramolecular bond "most likely" explains why the polymers differed so little. ··· They conclude that polymer effectiveness "appears to depend" not only on the chemistry of the drug but also on the availability of its hydrogen bonding groups, shown here for two drugs and seven polymers at one polymer level. ····
01Why this study
Stability has been attributed to polymer Tg, dispersion Tg, molecular mobility and specific drug–polymer interactions.
Khougaz 2000 to Korhonen 2008, refs 8–12
In a screen of 7 polymers and 8 drugs, acidic polymers stopped crystallization of drugs with basic or amide groups and failed with acidic drugs.
Van Eerdenbrugh 2010, ref 13
Polymers that hydrogen bond more strongly slowed felodipine crystal growth more; Tg and molecular weight did not.
Kestur 2010, ref 14
More detail
What was already known. The introduction builds on these points:
- Why amorphous, and why it fails. Many new drug candidates are poorly water soluble; making them amorphous raises apparent solubility and dissolution rate, but crystallization of the amorphous solid can cancel this advantage and cause product failure. (Blagden 2007, Lipinski 2000, Kerns 2001, refs 1–3)
- Polymers as stabilisers. Miscible polymers are added to form kinetically stabilised drug–polymer dispersions (refs 4–7), and their effect has been attributed to polymer Tg, dispersion Tg, molecular mobility and specific drug–polymer interactions (refs 8–12). There is no clearly defined rationale for choosing the polymer, and the authors call for more fundamental studies of crystallization from amorphous systems.
- Polymer chemistry matters: a screen. Van Eerdenbrugh and Taylor (ref 13) tested 7 chemically diverse polymers against 8 readily crystallizing compounds; acidic polymers gave the most extreme behaviour, preventing crystallization of drugs with basic and amide groups but performing poorly with acidic drugs.
- Polymer chemistry matters: growth rates. Kestur and Taylor (ref 14) measured linear crystal growth rates of felodipine with low levels of several polymers; polymers that form stronger or more extensive hydrogen bonds with felodipine (by IR) "appear to be" better growth inhibitors, with no correlation to polymer Tg, dispersion Tg or polymer molecular weight.
- The hypothesis. Drug–polymer interactions play a predominant role in how well a polymer inhibits crystallization, so the best polymer depends on the drug's chemistry.
- The two drugs. Bifonazole, an antifungal, has a hydrogen bond acceptor (the imidazole nitrogen) and no traditional donors; nimesulide, an anti-inflammatory, has both donor and acceptor groups. Among the polymers, PVP and PVP/VA have acceptors only. ···
What the paper set out to do. Measure how polymers of different chemistry change the crystal growth rate of two drugs with different hydrogen bonding chemistry, from the undercooled melt close to Tg, taking the reduction in growth rate as the measure of a polymer's effectiveness, and test whether the link between drug–polymer chemistry and inhibition found for felodipine holds more generally. ·
02How they approached it
Two drugs that differ in hydrogen bonding groups, each paired with polymers that differ in donors and acceptors, all at one polymer level (5 wt%), so that the polymer ranking can be compared between drugs; IR and DFT then probe which hydrogen bonds nimesulide forms. ···
What was done
Crystalline drug + 5 wt% polymer cryomilled→melted between cover glasses and quenched→stored dry to nucleate.··
Spherulite diameter vs time at 18–100 °C (bifonazole) or 18–80 °C (nimesulide)→growth rates.··
Raman of grown crystals→polymorph.·
DSC→onset Tg of drugs, polymers and dispersions.·
Polymer rankings set against polymer Tg, dispersion Tg and molecular weight.·
DFT geometry of nimesulide→intramolecular hydrogen bond.·
IR of nimesulide in solution (dilution, added donor or acceptor) and as crystal vs amorphous solid→NH environment.···
IR of solvent-cast nimesulide–polymer films→NH and polymer carbonyl changes.····
Comparison with earlier felodipine growth and IR data.·
More detail
What was done
- Samples for growth. Each polymer was cryomilled with crystalline drug at 5% w/w. 3–5 mg of drug or mixture was melted on an 18 × 18 mm cover glass, covered with an 18 mm round cover glass, and cooled rapidly to 50 degrees below Tg; the films showed no birefringence. They were stored over P2O5 (0% RH) at ambient temperature so that nuclei formed. ··
- Growth rates. The nuclei grew as spherulites whose size increased linearly with time; the slope of diameter versus time is the linear growth rate. A Linkam hot stage held 40–100 °C; slower growth at lower temperatures was followed in temperature-controlled ovens or coolers with periodic time-lapse pictures. Bifonazole was measured at 18 °C and from 30 to 100 °C in steps of 10 °C, nimesulide at 18 °C and from 30 to 80 °C; all in triplicate. ···
- Solid form and Tg. Raman microscopy checked the polymorph of the grown crystals. DSC gave the onset Tg of each drug, each polymer and each 5 wt% dispersion, heated at 10 °C min−1 after erasing thermal history. ···
- Hydrogen bonding of nimesulide. DFT (B3LYP/6-311++G(3d2f,2p)) optimized the geometry of one nimesulide molecule in vacuum. IR spectra were taken of nimesulide in dichloromethane at 1–100 mg ml−1 (100 µm path), of 50 mg ml−1 solutions with acetic acid or 1-ethyl-2-pyrrolidinone added 1:1, of crystalline nimesulide in KBr and of a spin-coated amorphous film. ····
- Drug–polymer IR. Nimesulide and PVP K-12, PVP/VA or PVAc were dissolved together in 1:1 ethanol:dichloromethane, cast on a heated KRS5 disc, dried at 90 °C and measured under nitrogen; the NH region was compared at 30 wt% polymer and the polymer carbonyl regions at 20–50 wt% polymer.
- Comparison. The polymer rankings were compared with the polymers' Tg, the dispersions' Tg and the polymers' molecular weights, and with earlier felodipine data. ···
Terms used on this page
- Undercooled (supercooled) melt: the amorphous drug above its Tg, a viscous liquid below the melting point from which crystals grow.
- Spherulite: a round, radially grown crystal aggregate; at fixed temperature its size grows linearly with time.
- Linear growth rate: the slope of crystal size versus time, here of the spherulite diameter (m/s).
- Antiplasticization: a rise in Tg when a higher-Tg additive such as a polymer is mixed in.
- Hydrogen bond donor and acceptor: the donor carries the hydrogen (N–H, O–H, weakly C–H); the acceptor offers a lone pair (imidazole N, C=O, NO2).
- Intramolecular hydrogen bond: a hydrogen bond within one molecule; here the nimesulide NH to its own ether oxygen.
- Self-association: hydrogen bonding of a molecule to its own kind, drug to drug or polymer to polymer.
03Main findings
PAA is by far the best growth inhibitor for bifonazole
At 5 wt%, PAA slowed bifonazole growth 5-fold at 100 °C and 15-fold at 18 °C (about 1.7E-12 to 1.1E-13 m/s at 18 °C); PVP and HPMCAS slowed it 2–6-fold and overlapped, and PVP/VA was reported similar. ····
More detail
Without polymer, bifonazole grew at about 4.7E-6 m/s at 100 °C and about 1.7E-12 m/s at 18 °C, close to its Tg of 15.2 °C. ·· With 5 wt% HPMCAS or PVP the rates were 2–6 times slower; the two curves overlap, and the gap to the polymer-free curve widens at low temperature (from about 1.7–2.1-fold at 100 °C to about 4–6-fold at 18 °C in the plot). · PVP/VA was "similar" to PVP and HPMCAS, but its data are not shown. · PAA ran below all other curves at every temperature: 5-fold slower at 100 °C (about 9.2E-7 m/s) and 15-fold slower at 18 °C (about 1.1E-13 m/s). · The authors rank the polymers PAA > PVP ~ HPMCAS ~ PVP/VA and call PAA "notably better".
For nimesulide the polymers differ less; PVP and PVP/VA lead at low temperature
All three polymers slowed nimesulide growth; at 18 °C PVP and PVP/VA cut the rate about 16–21-fold and PVAc about 3-fold (plot readings; the text says 2–10-fold), while at 60–80 °C the three lay within about a factor of 2. ····
More detail
Without polymer, nimesulide grew at about 8.5E-6 m/s at 80 °C and about 3.7E-11 m/s at 18 °C, a fall of 5–6 orders of magnitude. · The text gives the polymer effect as 2–10-fold; in the plot the PVAc effect stays within about 2–4.5-fold at all temperatures, while PVP and PVP/VA reach about 21- and 16-fold at 18 °C (about 1.8E-12 and 2.3E-12 m/s) and about 11-fold (PVP) at 40 °C. · At 60–80 °C the three polymer curves nearly merge; the gap between PVP and PVAc opens at lower temperature, and PVP/VA tracks PVP. · The authors' order at 18 °C is PVP ~ PVP/VA > PVAc; they say the polymers "appear to somewhat be effective", and in the abstract that the differences were "more modest" than for bifonazole. They note that this contrasts "somewhat" with felodipine, where the same three polymers at 3 wt% differed much more (PVP > PVP/VA > PVAc). ·
Tg and molecular weight do not explain the rankings
5 wt% polymer raised Tg by only 0.4–2.2 °C; PAA (Tg 103.0 °C) beat PVP (Tg 163.9 °C) for bifonazole, and the lowest-MW polymers were the best inhibitors (PAA, MW 1800; PVP K-12 over PVAc, whose MW is 40 times larger). ······
More detail
Each dispersion showed a single Tg. With 5 wt% polymer the onset Tg rose from 15.2 °C to 16.4–17.4 °C for bifonazole and from 19.5 °C to 19.9–20.8 °C for nimesulide; the authors call this no significant change, so antiplasticization by the polymer cannot account for the inhibition. ··· The pure-polymer Tg did not rank the inhibitors either: PAA, with Tg 103.0 °C, outperformed PVP K-29/32, with Tg 163.9 °C. ·· Nor did molecular weight: for bifonazole the order of MW is PVP K-29/32 > PVP/VA > HPMCAS > PAA, yet PAA (MW 1800) was best; for nimesulide PVP K-12 (Mw 2500) beat PVAc (Mw 100,000). ······ Both results agree with the earlier felodipine study. · Two qualifications from the extractor: for nimesulide the order does follow polymer Tg (PVP K-12 102.9 °C and PVP/VA 102.6 °C ahead of PVAc 38.7 °C), and in both drugs the dispersion with the highest Tg came from the best inhibitor, although the differences are close to the stated ± 1 °C.
Nimesulide holds its NH donor in an intramolecular hydrogen bond
In dichloromethane the NH band stayed at 3345 cm−1 from 1 to 100 mg ml−1; DFT placed the NH hydrogen next to the ether oxygen; and the NH band of amorphous nimesulide sat close to that of the crystal (about 3276 vs 3288 cm−1). ····
More detail
Three observations point the same way. First, the crystal structure (ref 19) shows the NH donor in an intramolecular NH···O bond and, from the same donor, a weak intermolecular NH···NO2 bond; this intramolecular motif is common in crystals (ref 20). · Second, DFT geometry optimization drew the same intramolecular hydrogen bond (Fig. 5). · Third, in the non-polar solvent the NH stretch stayed at 3345 cm−1 over a 100-fold dilution; an intermolecular bond would shift with dilution, so the authors conclude ("it can be concluded") that the bond in solution is intramolecular. · The amorphous solid gave a broader NH band with its maximum close to the crystal's (about 3276 vs 3288 cm−1 in the plot), which the authors take to mean a similar hydrogen bond environment: the supercooled liquid is "expected" to keep the intramolecular bond and "possibly" add intermolecular ones; the abstract states that IR and DFT "strongly suggested" it. ·
Nimesulide–polymer hydrogen bonding is present but weak
With polymer, the nimesulide NH band and the PVP carbonyl band changed only slightly (a carbonyl shoulder near 1657 cm−1); PVP/VA behaved like PVP, PVAc's acetate band barely changed, and adding a donor or acceptor in solution did not move the NH band. ······
More detail
At 30 wt% polymer the NH maximum moved from about 3281 to about 3258–3265 cm−1 with each of the three polymers (plot readings), which the authors call "small changes", "suggesting some extent of drug-polymer interaction". · The PVP carbonyl band (pure PVP about 1684 cm−1) moved to about 1680 cm−1 and grew a shoulder near 1657 cm−1 that the authors associate with drug–polymer hydrogen bonds, "confirming" interactions in nimesulide–PVP. · PVP/VA showed similar changes in its vinylpyrrolidone carbonyl, while the PVAc acetate band changed minimally (about 1739 → 1738 cm−1). ·· All these shifts are "much smaller" than for felodipine–PVP, where the felodipine NH moved about 45 cm−1 and the PVP carbonyl about 20 cm−1 (ref 25). · In solution, adding acetic acid or 1-ethyl-2-pyrrolidinone 1:1 left the NH band at about 3345 cm−1. The figure images of Figs. 7 and 8 are printed swapped relative to their captions.
04Further observations
- Growth slows by about 5–7 orders of magnitude from the highest temperature to 18 °C. ··
- The polymers inhibit more at low temperature, close to Tg. ·
- Spherulite shape changes with temperature, but the polymorph never does. ·
- Every 5 wt% dispersion has a single Tg.
More detail
- Steep temperature dependence. From 100 to 18 °C bifonazole growth fell "approximately 5.5 orders" without polymer and 6 with PAA by the text, but about 6.4 and 6.9 orders by the Fig. 3 readings; nimesulide fell 5–6 orders from 80 to 18 °C (about 5.4 without polymer and 6.0 with PVP in the plot). The authors call the kinetics "clearly highly temperature dependent". ···
- Inhibition grows toward Tg. For bifonazole, PVP and HPMCAS were "somewhat more effective" at low temperature, and PAA's factor rose from 5 to 15; for nimesulide the polymer curves merge at 60–80 °C and separate at 18–40 °C. ··· At 18 °C nimesulide is just below its onset Tg (19.5 °C).
- Morphology. Bifonazole spherulites had rough fiber-like edges at 18 °C, smoother interfaces at higher temperature and sharper edges at 90–100 °C; nimesulide spherulites were needle-like at 18–40 °C, zig-zag edged at 40–60 °C and smooth above. Polymers did not change the profiles. ·
- Solid form. Raman showed the same polymorph as the starting material at all temperatures, with and without polymer, so the rates compare the same crystal form.
- Miscibility at 5 wt%. Each dispersion showed a single Tg.
05How the authors connect the findings
More detail
- The polymers "may" act as growth inhibitors by slowing the drug–drug interactions needed for attachment and growth of drug molecules (Taylor 1997, ref 10).
- A polymer that can form more favourable hydrogen bonds with the drug than the drug forms with itself should disrupt drug–drug interactions and delay crystallization.
Bifonazole with PAA. In the bifonazole crystal the molecules are linked only by weak C–H···N hydrogen bonds along the b axis (ref 15). The carboxylic acid O–H of PAA is a much stronger donor than C–H, so it "should be preferred" by the imidazole nitrogen. The drug must also break PAA's self-association (dimers, ref 17); the imidazole nitrogen "would be expected" to be a better acceptor than the PAA carbonyl, and carboxylic acid self-association is easily disrupted (ref 18). In the abstract the authors say only that PAA's effect "may be related" to specific interactions. ···
Bifonazole with PVP, HPMCAS and PVP/VA. PVP has acceptors only and "can at most" form very weak hydrogen bonds with the acidic C–H of bifonazole, or interact by dipole–dipole or non-specific contacts. HPMCAS has donors, but bifonazole competes with many HPMCAS acceptors, HPMCAS has fewer COOH groups than PAA (1 vs 13.9 mmol g−1), and steric factors "may" limit access, so HPMCAS "may be hydrogen bonding with bifonazole but not as efficiently as PAA". ···
Nimesulide with PVP, PVP/VA and PVAc. The NH donor of nimesulide is involved in an intramolecular hydrogen bond in the crystal, in solution and, by inference, in the amorphous drug, which "considerably diminished" its capacity to bond to the polymers; the unchanged NH band when a strong acceptor or donor is added in solution "lend support" to this. The authors write that this "most likely" explains why the polymers differ less than anticipated. The small remaining edge of PVP and PVP/VA over PVAc "may be related" to their stronger acceptor (ref 27). ··
What decides the outcome. The availability of hydrogen bonding groups: bifonazole offers an imidazole acceptor that only a donor polymer can use, and PAA supplies the strongest donor; nimesulide offers a donor, but much of it is already used intramolecularly, so acceptor polymers find little to bond to. ··
Conclusion drawn. The choice of polymer "clearly depends" on the drug's chemistry and on the competition between drug and polymer groups, and the abstract states that effectiveness "appears to depend" also on the availability of hydrogen bonding groups. · The result "highlights the importance" of considering intramolecular interactions.
06What it means for formulation
- Choose the polymer by the chemistry of the drug, weighing drug against polymer groups. ·
- Check whether the drug's hydrogen bond donor is engaged intramolecularly.
- A drug with a free acceptor and no donor may profit most from a donor-bearing, acidic polymer.
- Polymer Tg and molecular weight were poor guides to growth inhibition at 5 wt% here.
More detail
- The choice of polymer to delay crystallization "clearly depends" on the chemistry of the drug and on the competition between drug and polymer groups; better selection rules for crystallization inhibitors are needed, with more emphasis on drug chemistry. ·
- The potential for intramolecular interactions of the drug should be considered, because they can limit drug–polymer hydrogen bonding. ·
- A larger, quantitative data set with an in silico approach "should provide" better rules for rational polymer selection.
- For a basic or acceptor-only drug, a polymer with acidic donors is a candidate worth screening early; in this paper PAA beat polymers with higher Tg and higher molecular weight by a wide margin at the same 5 wt% level.
- For a drug whose donor is locked in an intramolecular hydrogen bond, expect little discrimination between acceptor polymers; polymer choice may then rest on other criteria such as processing or dissolution.
- The rankings come from growth from a dry melt at 5 wt% polymer; nucleation, higher polymer loadings, moisture and dissolution were not tested, so they do not by themselves rank polymers for a final ASD.
07Open questions
- Would a larger set of drugs, combined with in silico screening, give general rules for polymer selection?
- The bifonazole–PAA hydrogen bond was not measured.
- IR used 20–50 wt% polymer, growth used 5 wt%.
More detail
- A quantitative study with more model drugs of different chemistries, together with an in silico approach, "should provide" a larger database and better selection rules.
- No spectroscopic or other measurement of bifonazole–polymer interactions was made; the PAA mechanism rests on crystal-structure reasoning. ·
- The IR evidence for nimesulide–polymer bonding comes from solvent-cast films with 20–50 wt% polymer, not the 5 wt% melt-quenched growth samples.
- The PVP grade differs between the two drugs (K-29/32 vs K-12), and PVP/VA data for bifonazole are not shown. ·
- Only crystal growth was measured; nucleation, effects at other polymer levels and humidity were not studied.
08How solid
AI assessment, not a statement made in the paperThe growth-rate rankings are direct triplicate measurements and the nimesulide intramolecular bond rests on three consistent lines of evidence. But the bifonazole mechanism was not measured, the IR used much more polymer than the growth samples, and several numbers in the text do not match the figures. ········
More detail
- The PAA effect on bifonazole is large (5–15-fold) and consistent at every temperature, and the same polymorph grew throughout. ·
- The nimesulide ranking at low temperature (PVP ≈ PVP/VA > PVAc) is clear in Fig. 4, which shows error bars.
- The intramolecular NH···O bond is supported by the crystal structure, DFT and a solution dilution series. ··
- Tg of the dispersions changed by only 0.4–2.2 °C, so large antiplasticization effects are excluded.
- The bifonazole mechanism (PAA donor to imidazole) rests on argument and cited crystal data; no interaction was measured.
- IR interaction evidence comes from 20–50 wt% polymer films, not the 5 wt% growth samples, and no shift values are given for nimesulide. ·
- The NH maximum moves about as far with PVAc as with PVP, so the "stronger acceptor" explanation is not resolved by the NH data.
- Text and figures disagree: orders of magnitude for bifonazole (5.5 vs about 6.4), the nimesulide polymer factor (2–10 vs about 16–21 at 18 °C), drug Tg values, and the Figs. 7 and 8 images are swapped. ···
- The "no Tg correlation" rests on the bifonazole PAA–PVP pair; for nimesulide the order follows polymer Tg.
- Different PVP grades for the two drugs, and the bifonazole PVP/VA data are not shown. ·
09Figure guide
Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.
| Figure | What it does in the paper | Supports | Check (AI note) |
|---|---|---|---|
| Fig. 1 (p.6713)key figure | Defines the systems: two drugs with different hydrogen bonding groups and five polymer types.······ | 0.2 | |
| Fig. 2 (p.6714)key figure | Shows the spherulitic growth that is measured and how its shape changes with temperature. | 0.4 | Panel labels a–c repeated for both drugs in the caption. |
| Fig. 3 (p.6715)key figure | The bifonazole data: PAA lowest at every temperature, PVP and HPMCAS overlapping. | F1, K2 | Text orders of magnitude differ from the plot. |
| Fig. 4 (p.6715)key figure | The nimesulide data: PVP and PVP/VA lowest at low temperature, curves merging above 60 °C. | F2, K3 | Text factor 2–10 understates the plot at 18 °C. |
| Table 1 (p.6715)key figure | Tg of bifonazole, its dispersions and the polymers: little antiplasticization.· | F3, K4 | PVP grade printed K 29/30 here, K-29/32 in Materials. |
| Table 2 (p.6716)key figure | Tg of nimesulide, its dispersions and the polymers.· | F3 | Text gives 20 °C for nimesulide, table 19.5 °C. |
| Fig. 5 (p.6716)key figure | DFT geometry with the intramolecular NH···O bond. | F4, K5 | |
| Fig. 6 (p.6717)key figure | NH band of amorphous and crystalline nimesulide at similar position. | F4 | |
| Fig. 7 (p.6717)key figure | Small NH changes with 30 wt% PVP, PVP/VA or PVAc. | F5, K6 | Image printed above the Fig. 8 caption. |
| Fig. 8 (p.6717)key figure | PVP carbonyl shoulder in nimesulide–PVP films, the IR sign of drug–polymer bonding. | F5 | Image printed above the Fig. 7 caption. |
| Fig. S1 (SI pdf p.1)key figure | Constant NH position on dilution: the intramolecular bond in solution. | F4 | |
| Figs. S2–S3 (SI pdf p.2–3) | Minimal PVAc acetate change; PVP/VA carbonyl change like PVP.· | F5 | Main text cites them for the NH region and S4 for PVAc. |
| Fig. S4 (SI pdf p.4)key figure | No NH shift with an added donor or acceptor in solution. | 0.5 |