Paper page

Original: publisher page

David E. Alonzo, Geoff G. Z. Zhang, Deliang Zhou, Yi Gao*, Lynne S. Taylor* · Pharmaceutical Research 27(4), 608-618 (2010)

Understanding the Behavior of Amorphous Pharmaceutical Systems during Dissolution

An amorphous drug can lose its solubility advantage during dissolution in two ways, by the solid crystallizing on contact with water or by the supersaturated solution crystallizing, and polymers dissolved in the medium slowed both for felodipine and indomethacin.

Abbreviations

API active pharmaceutical ingredient; HPMC hydroxypropylmethyl cellulose (Pharmacoat 606); HPMC-AS hydroxypropylmethyl cellulose acetate succinate (MF grade); PVP polyvinylpyrrolidone (K29/32); PXRD powder X-ray diffraction; PLS partial least squares; Tg glass transition temperature; RH relative humidity; MeOH methanol; solvent shift = supersaturation made by adding a methanol stock of the drug to buffer.

Fig. 16: Two crystallization routes compete with dissolution
Fig. 16 · p.616 · Two crystallization routes compete with dissolutionShows. amorphous particles dissolve into a supersaturated solution, which can nucleate and grow crystals; or the particles crystallize directly ("crystallization from matrix").Read it as. a schematic, with the three rate proportionalities printed on the arrows.Also supports 0.5

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

What happens to amorphous felodipine and indomethacin while they dissolve, and how do crystallization of the solid and crystallization from solution shape the concentration–time profile?

Short answer

Amorphous felodipine crystallized within minutes in buffer at 37 °C and dissolved no higher than the crystal, about 1 µg/mL. With PVP, HPMC or HPMC-AS dissolved in the medium its solid crystallized later and it peaked at about 7.5–12 µg/mL, around its estimated amorphous solubility of about 9 µg/mL. Amorphous indomethacin stayed amorphous longer and supersaturated, but then crystallized from solution; PVP and HPMC slowed that loss, most clearly at 25 °C. ·········

Conclusion

Amorphous solids "can" crystallize during dissolution by two routes, crystallization of the solid on contact with the medium and crystallization from the supersaturated solution, and the rates of these changes relative to dissolution "in large part shape" the concentration–time profile. · For felodipine both routes limit the concentration, and when both are delayed it approaches the estimated amorphous solubility; for indomethacin at 25 °C the limiting route is crystallization from solution ("These observations indicate"). · Polymers pre-dissolved in the medium retarded both routes, but not every polymer each route: PVP delayed crystallization of the felodipine solid at least as well as the cellulosic polymers yet held felodipine supersaturation poorly, and at 37 °C neither PVP nor HPMC "appeared" to delay crystallization of the indomethacin solid. ·· The evidence covers two drugs as neat amorphous powders (not dispersions), polymer dissolved in the buffer at 250–1,000 µg/mL, 25 and 37 °C, and up to 4 h; the cross-drug comparison mixes pH 6.8 and pH 2 media. ···· Three links were proposed but not measured: how the polymers act on the solid (adsorption at the amorphous surface is "reasonable to speculate"), which route empties the felodipine solutions when polymer is present, and whether a two-polymer formulation would work ("might"). ··

01Why this study

Known 1Amorphous forms raise concentration

They can give solution concentrations many times above the crystal and have improved bioavailability in vivo.

Ambike 2005, ref 3; Kennedy 2008, ref 6

Known 2They can crystallize during dissolution

In water an amorphous API tends to convert solid-to-solid; fast conversion lowers or removes the supersaturation.

Hancock 2000, ref 15

Known 3Supersaturation can be lost

A supersaturated solution has a driving force to crystallize; if it does so quickly, the benefit is marginal.

Known 4Polymers are chosen for storage

Polymers stabilize amorphous drugs in storage; their action during dissolution was little studied.

Konno 2006, ref 20; Matsumoto 1999, ref 21

Gap → this paperWhich crystallization route limits the concentration reached from an amorphous drug, and can polymers dissolved in the medium slow each one?
More detail

What was already known. The introduction builds on these points:

  • Amorphous forms as solubility enhancers. Many APIs with important therapeutic targets are poorly soluble (Leuner 2000, ref 1; Lipinski 1997, ref 2). Amorphous materials can generate solution concentrations many times greater than their crystals (refs 3–5), and this higher effective solubility has improved bioavailability in several in vivo studies (refs 5–9).
  • Metastability. Amorphous APIs are inherently metastable and can transform during storage and during dissolution. Physical stability in storage had been studied widely (refs 10–14, including Marsac 2006, ref 10), but much less attention had been paid to their behaviour during dissolution in vitro and in vivo, so the processes behind the concentration–time profile were poorly understood.
  • First issue: the solid converts. In aqueous media amorphous APIs tend to crystallize by a solid-to-solid transition; if this is rapid, the observed supersaturation is much lower than theoretical estimates, and if it is extremely rapid, "it is possible" that none is seen (Hancock 2000, ref 15). Detailed analysis of phase behaviour during dissolution was limited (refs 16–19, including in situ Raman by Savolainen 2009, ref 18).
  • Polymers are designed for storage. Polymers are usually built into the matrix to prevent crystallization in storage (refs 20–23). The authors argue that stabilizing the solid during dissolution is "equally as important" and should be as much a consideration for formulators.
  • Second issue: the solution crystallizes. Once supersaturation is generated there is a thermodynamic driving force for crystallization from solution; if elevated concentrations are not maintained long enough, the benefit of the amorphous form is "marginal at best".
  • Earlier felodipine data from the group. Konno 2008 (ref 25) had shown that felodipine crystallizes rapidly from aqueous solution at about 9 µg/mL without polymer, that HPMC and HPMC-AS substantially inhibit this and PVP much less; it also supplied the crystalline felodipine solubility used here. ·

What the paper set out to do. Understand the phase behaviour of amorphous solids during dissolution and how it shapes the concentration–time profile. The hypothesis ("It is hypothesized"): the supersaturation reached depends on the crystallization rate of the solid and on the tendency of the supersaturated solution to crystallize, each relative to the dissolution rate. Felodipine and indomethacin were chosen for their low aqueous solubility and dissolved with and without polymers at 25 and 37 °C. ···

02How they approached it

Two poorly soluble drugs, each dissolved as neat amorphous powder in excess (non-sink) at 25 and 37 °C, with and without polymer pre-dissolved in the buffer; the concentration in solution and the form of the solid were followed side by side, so each loss of supersaturation can be assigned to the solid or to the solution. ·····

Felodipinemodel hydrophobic drug; amorphous by melt-quenchCrystal solubility 1 µg/mL at 37 °C; estimated amorphous solubility about 9 µg/mL; pH 6.8 buffer. Measured. ·
Indomethacinmodel hydrophobic drug; amorphous by melt-quenchCrystal (α) solubility 1–1.5 µg/mL at 25 °C and 3 µg/mL at 37 °C; estimated amorphous solubility 17–25 and about 37 µg/mL; pH 2 buffer. Measured. ·
Crystalline felodipinereferenceDissolved without polymer at 37 °C. Measured. ·
PVPK29/32Pre-dissolved at 500 µg/mL with felodipine (1 mg/mL for PXRD) and 250 µg/mL with indomethacin. Measured. ···
HPMCPharmacoat 606Same levels as PVP; not used for PXRD. Measured. ··
HPMC-ASMF gradeFelodipine only, 500 µg/mL (1 mg/mL for PXRD). Measured. ··

What was done

Experiment

Crystalline drug melted and quench-cooled→cryo-milled and sieved to 100–300 µm→checked amorphous.

↓
Experiment

Non-sink dissolution in buffer at 25 and 37 °C, with or without polymer→in situ UV every minute→concentration–time profiles.·

Experiment

Slurries of the amorphous solid in the same media→in situ Raman every minute→% crystalline (felodipine) or α-form band (indomethacin).··

Experiment

Wetted amorphous felodipine, 15 min, with or without 1 mg/mL polymer→PXRD.

↓
Calculation

DSC melting data and crystal solubility→Hoffman free energy→estimated amorphous solubility.··

Experiment

Indomethacin supersaturated by solvent shift from methanol, with or without polymer→concentration–time; polarized microscopy of wetted amorphous indomethacin.·

↓
Comparison

Dissolution profiles laid against the solid-state kinetics and the estimated amorphous solubility→which route limits each drug, summarized in Fig. 16.···

More detail

What was done

  1. Amorphous material. Crystalline felodipine and indomethacin were heated to 10 °C above their melting points and quench-cooled, cryo-milled (30 s, 3 impacts per second, 3 cycles), sieved to 100–300 µm and stored over desiccant in a refrigerator or freezer; amorphous character was checked by PXRD or cross-polarized microscopy before use.
  2. Felodipine dissolution. 20 mL pH 6.8, 50 mM phosphate buffer in a pION µDiss Profiler (fiber-optic UV, 500 rpm); 100, 500 or 1,000 µg amorphous solid per mL at 37 °C and 500 µg/mL at 25 °C, all in excess of the crystalline solubility; crystalline felodipine at 37 °C as reference; polymer pre-dissolved at 500 µg/mL.
  3. Indomethacin dissolution. 50 mL pH 2, 50 mM phosphate buffer in a jacketed flask with a single fiber-optic UV probe; 300 µg amorphous solid per mL; PVP or HPMC pre-dissolved at 250 µg/mL; 25 and 37 °C. Spectra every minute, second-derivative calibration to suppress particle scattering.
  4. Solid form in water. Raman probes immersed in slurries of 500–750 mg solid in 2 mL (felodipine) or 5 mL (indomethacin), one spectrum per minute for up to 4 h. Felodipine crystallinity was quantified with a PLS model (calibration 0–100% crystalline; R2Y(cum) 96.4%, RMSEE 7.21); indomethacin, whose spectra had fluorescent backgrounds, was tracked with the α-form band at 1,648 cm−1 and the amorphous-only band at 753 cm−1. PXRD of wetted felodipine powder was recorded 15 min after adding 3–4 drops of medium. ···
  5. Solution crystallization alone. Indomethacin in methanol (less than 1 mL) was added to pH 2 buffer to give about 40 µg/mL at 37 °C and 25 µg/mL at 25 °C, near the estimated amorphous solubility, without polymer or with PVP or HPMC; polarized-light microscopy of wetted amorphous indomethacin at room temperature. ·
  6. Reference lines. The amorphous solubility was estimated from the measured enthalpy of fusion and melting temperature (felodipine 30.12 kJ/mol, 143.41 °C; indomethacin 32.48 kJ/mol, 153.4 °C) and the crystalline solubility. The crystalline α-indomethacin solubility was measured in the pH 2 media and was not changed by the polymers. ·····

Key equations

Amorphous solubility advantage (Eqs. 1, 2)
σamorphσcrystal=eΔG/RTΔG=ΔHf·ΔT·TTm2

The amorphous form should be more soluble than the crystal by a factor set by their free-energy difference ΔG, which the Hoffman equation estimates from the enthalpy of fusion, the melting temperature Tm and ΔT = Tm − T. This gives about 9 µg/mL for felodipine at 37 °C and 17–25 (25 °C) and about 37 µg/mL (37 °C) for indomethacin, the yardsticks for every "amorphous advantage" in the paper.···

Rates in the summary scheme (Fig. 16)
dcdt∝A(C−Ceq)J∝exp(−1lnS)RG∝(C−Ceq)

Dissolution scales with surface area A and a concentration difference; nucleation rate J rises steeply with supersaturation S (the figure prints this term with square brackets); crystal growth scales with the excess over the equilibrium concentration. The authors use these only qualitatively: the higher the supersaturation, the faster nucleation and growth.···

Terms used on this page
  • Supersaturation: a solution concentration above the crystalline (equilibrium) solubility; desupersaturation is its fall back toward it.
  • Amorphous solubility: the higher solubility of the amorphous form, the most an amorphous solid can supersaturate a solution.
  • Non-sink conditions: more solid is added than the medium can dissolve at the crystal solubility, so the maximum concentration the solid can produce shows up.
  • Solution-mediated transformation: crystals nucleate and grow from the supersaturated solution, not inside the solid.
  • Crystallization from the matrix: the amorphous solid itself converts to crystal on contact with the medium.
  • Solvent shift: supersaturation created by adding a concentrated organic solution of the drug to buffer, which isolates solution crystallization from the solid.

03Main findings

1

Amorphous felodipine at 37 °C crystallizes on contact and dissolves like the crystal

At 37 °C the slurried solid was over 50% crystalline after 1 min, and 100–1,000 µg/mL of amorphous solid never pushed the concentration above about 1 µg/mL, the crystalline solubility. ··

Fig. 2: Amorphous felodipine dissolution, no polymer
Fig. 2 · p.611 · Amorphous felodipine dissolution, no polymerShows. at 25 °C (black diamonds) a peak near 2.45 µg/mL at 16 min; at 37 °C all amounts of amorphous solid (open circles, triangles, open squares) plateau near 1 µg/mL like the crystal (black squares).Also supports K1
More detail

In pH 6.8 buffer at 37 °C, 100 µg/mL of amorphous felodipine dissolved along almost the same curve as the same mass of crystal (≈0.85 vs ≈1.0 µg/mL near 120 min; text: plateau 1 µg/mL). Five or ten times more solid dissolved faster, levelling off from ≈30 and ≈10 min, but at only ≈1.1 and ≈0.9–1.0 µg/mL (Fig. 2). Raman showed the slurried solid ≈54% crystalline at the first reading (1 min), ≈83% at 5 min and ≈96% at 24 min (Fig. 3). The authors read this as the amorphous solid crystallizing "more rapidly than it can dissolve", so the crystal is what dissolves, and record no "amorphous advantage" "under these conditions". ····

2

At 25 °C slower solid crystallization lets felodipine supersaturate briefly

At 25 °C the solid needed about 8 min to reach 50% crystallinity, and the solution peaked at about 2.5 µg/mL at 16 min before falling below 1 µg/mL. ·

Fig. 3: Raman % crystalline of felodipine slurries
Fig. 3 · p.611 · Raman % crystalline of felodipine slurriesShows. 37 °C (open circles) >50% crystalline at 1 min; 25 °C (triangles) 50% after about 8 min.Also supports K2
More detail

At 25 °C the slurry was ≈10% crystalline at 1 min, ≈46% at 8 min (text: about 8 min to 50%) and ≈89% at 29 min. Dissolution of 500 µg/mL amorphous felodipine reached ≈2.45 µg/mL (text: about 2.50) at ≈16 min, then fell to ≈1.0 µg/mL at 50 min and ≈0.8 at 90 min. The authors attribute the peak to the "delay in crystallization", which "enables some of the amorphous material to dissolve", and the fall to crystallization of felodipine from the solution phase. ··· They relate the temperature effect to Tg: felodipine has a Tg of about 45 °C dry and just below 35 °C after exposure to 75% RH (cited), so hydrated felodipine at 37 °C is above Tg and "presumably" crystallizes faster. ·

3

Dissolved polymers delay crystallization of the felodipine solid

With 500 µg/mL PVP, HPMC or HPMC-AS in the medium the slurried solid showed a lag and reached 50% crystallinity only after about 20.5, 18.5 and 13.5 min, instead of within 1 min; wetted powder with 1 mg/mL PVP showed no crystal peaks after 15 min. ·

Fig. 6: Polymers put a lag before felodipine crystallizes
Fig. 6 · p.613 · Polymers put a lag before felodipine crystallizesShows. no polymer (filled circles) vs PVP (squares), HPMC (triangles), HPMC-AS (open circles), each at 500 µg/mL, 37 °C.Also supports K3
More detail

By Raman at 37 °C every polymer turned the crystallization curve sigmoidal: a lag, a transformation and a plateau (Fig. 6). At 10 min the solid was ≈8% crystalline with PVP, ≈20% with HPMC and ≈32% with HPMC-AS, against ≈90% without polymer; 50% was reached at ≈20.5, ≈18.5 and ≈13.5 min, and all were ≈92–95% crystalline by ≈22–25 min. By PXRD 15 min after wetting, powder without polymer showed sharp felodipine peaks (strongest at ≈10.2° 2θ), powder with PVP none, and powder with HPMC-AS a largely amorphous pattern with a small peak at 10° 2θ that the authors read as crystallization "commencing" (Fig. 5). They conclude that the polymers delay crystallization of the solid "for a sufficient length of time" for a supersaturated solution to form ("it appears"), that PVP was "at least as effective" as the cellulosics at this step, and that this agrees with an earlier report of pre-dissolved HPMC protecting amorphous 9,3″-diacetylmidecamycin during dissolution. ·······

Fig. 5: PXRD 15 min after wetting
Fig. 5 · p.612 · PXRD 15 min after wettingShows. from top, dry amorphous; with 1 mg/mL HPMC-AS; with 1 mg/mL PVP; no polymer (sharp crystal peaks).Also supports K3
4

With the solid protected, felodipine approaches its amorphous solubility, but only the cellulosics hold it

With polymer, felodipine peaked at about 7.5 (PVP), 9 (HPMC) and 12 µg/mL (HPMC-AS), near the estimated 9 µg/mL; PVP lost most of it within an hour, while HPMC and HPMC-AS stayed above 7 and 10 µg/mL for 4 h. ·

Fig. 4: Felodipine dissolution with polymer, 37 °C
Fig. 4 · p.611 · Felodipine dissolution with polymer, 37 °CShows. HPMC-AS (squares) up to ≈12 µg/mL and HPMC (filled circles) ≈9, both held for 4 h; PVP (open triangles) peaks ≈7.3 and falls; crystal (filled triangles) ≈1.Also supports K4
More detail

With 500 µg/mL amorphous felodipine in buffer containing 500 µg/mL polymer at 37 °C (Fig. 4), PVP gave a peak of ≈7.3 µg/mL (text: about 7.5) at ≈15 min that fell to ≈2.7 at 60 min and ≈2.1 at 130 min; HPMC peaked at ≈8.9 at 40–50 min and was ≈7.1 at 240 min; HPMC-AS rose to ≈12.0 at ≈100 min and was ≈10.2 at 240 min. Crystalline felodipine reached ≈1.1 µg/mL. The estimated amorphous solubility is about 9 µg/mL (Eqs. 1–2 with 30.12 kJ/mol, 143.41 °C and a crystal solubility of 1 µg/mL). ·· The authors call the peaks "close to" and in "reasonable agreement" with the estimate, conclude that PVP is a poor inhibitor of felodipine crystallization from solution while HPMC and HPMC-AS inhibit it, "in excellent agreement" with Konno 2008, and state that when both routes are delayed the concentration approaches the theoretical value. ····

5

Indomethacin stays amorphous longer and supersaturates, then crystallizes from solution

Amorphous indomethacin peaked at about 15 µg/mL (25 °C) and 11.5 µg/mL (37 °C) and then fell; at 25 °C the solid stayed amorphous for 4 h while needle crystals grew in the liquid, whereas at 37 °C the solid turned into the α form within about 90–120 min. ····

Fig. 7: Amorphous indomethacin dissolution, no polymer
Fig. 7 · p.613 · Amorphous indomethacin dissolution, no polymerShows. 25 °C (diamonds) peak ≈15 µg/mL then a steep fall; 37 °C (triangles) lower peak ≈11 and a slow fall.Also supports K5
Fig. 15: Needle crystals grow in the liquid, not in the solid
Fig. 15 · p.615 · Needle crystals grow in the liquid, not in the solidShows. amorphous indomethacin in pH 2 buffer, initially (A) and after 60 min (B), with dendritic needle clusters (circled) between the particles.Also supports K5
More detail

In pH 2 buffer with 300 µg/mL solid (Fig. 7), the 25 °C profile peaked at ≈14.9 µg/mL (text: around 15) at ≈25 min and fell to ≈2.7–3.7 µg/mL from 110 min on; the 37 °C profile peaked at ≈11.2 µg/mL (text: 11.5) at ≈30 min and fell to ≈5.0 at 240 min. The estimated amorphous solubility is 17–25 µg/mL at 25 °C, "just above" the 25 °C peak, and about 37 µg/mL at 37 °C, "substantially higher" than observed. ·· At 25 °C the Raman spectra after 120–240 min kept the amorphous-only band at 753 cm−1 and the amorphous carbonyl pattern, so the slurry stayed amorphous for at least 4 h (Fig. 8); under polarized light, dendritic needle-like crystals appeared in the liquid between particles within 60 min while the particles themselves showed no crystallization (Fig. 15). ·· At 37 °C the slurry was largely amorphous at 20 min, clearly α at 90 min and like pure α at 120 min (Fig. 9); the α-band intensity had a lag of about 30 min and plateaued at about 120 min, and the dissolution maximum fell near the onset of conversion (Fig. 10). ·· The authors read the 25 °C drop as crystallization from the supersaturated solution ("suggesting", "indicating") and judge it the limiting factor at 25 °C ("These observations indicate"). ·· At 37 °C the amorphous powder agglomerated rapidly into a few large particles, which gives an uncontrolled surface area; the authors attribute the lower 37 °C peak "presumably" to delayed dissolution from the reduced surface area plus crystallization of the solid, which "would" slow dissolution. ···

Fig. 10: Indomethacin at 37 °C: solid conversion and concentration together
Fig. 10 · p.614 · Indomethacin at 37 °C: solid conversion and concentration togetherShows. α-band intensity (black) rising after ≈30 min to a plateau at ≈120 min; the concentration (blue, right axis) peaks near the onset.Also supports K7
6

PVP and HPMC raise and hold indomethacin supersaturation, best at 25 °C

With 250 µg/mL PVP, dissolving indomethacin reached about 23.5 µg/mL and held it for 4 h at 25 °C but declined to ≈14 µg/mL by 240 min at 37 °C; in solvent-shift tests at 25 °C both PVP and HPMC kept about 21 µg/mL after 4 h, whereas without polymer the solution crashed after about 25 min. ·

Fig. 11: Indomethacin dissolution with 250 µg/mL PVP
Fig. 11 · p.614 · Indomethacin dissolution with 250 µg/mL PVPShows. 25 °C (diamonds) ≈24 µg/mL held 4 h; 37 °C (triangles) the same peak, then a decline.Also supports K6
Fig. 13: Solvent-shift supersaturation at 37 °C
Fig. 13 · p.615 · Solvent-shift supersaturation at 37 °CShows. no polymer (diamonds) crashes within 30 min; HPMC (open squares) holds ≈39 µg/mL for about 2.5 h; PVP (filled squares) ≈33 then steady to 160 min.Also supports K6
More detail

During dissolution with PVP (Fig. 11), the 25 °C concentration was ≈23.7 µg/mL by 30 min and stayed ≈23.8 to 240 min (text: around 23.5, within the 17–25 µg/mL estimate); at 37 °C it rose to ≈23.7 at ≈80 min, the same maximum, then fell to ≈13.7 at 240 min. With HPMC (Fig. 12) the 25 °C concentration rose slowly to ≈24.3 µg/mL at 240 min, with wide error bars, and the 37 °C concentration reached only ≈14.5 at 130–150 min and held ≈13.4 at 240 min. · The authors call PVP an effective inhibitor of solution crystallization "at this temperature and supersaturation" ("it appears") and say HPMC "appeared" to hold the 37 °C concentration better than PVP, at a lower supersaturation, which "could" reflect a lower driving force for crystallization. Raman of 37 °C slurries with either polymer (data not shown) showed no substantial delay of crystallization of the solid ("appeared"). ····· In the solvent-shift tests (Figs. 13, 14), at 37 °C the no-polymer solution fell from ≈42 to ≈7.3 µg/mL within 30 min; with HPMC ≈39 µg/mL was held for about 2.5 h and fell to ≈23 at 240 min; with PVP it dropped at once to about 33, stayed fairly steady until 160 min and fell to ≈16 at 240 min. At 25 °C the no-polymer solution (≈27 µg/mL) held for about 25 min, then fell to ≈5.3 by 90 min; with either polymer it declined very slowly to ≈21 µg/mL at 240 min (text: approximately 20). With either polymer no needle crystals formed under the microscope. The polymer level in these tests is 250 µg/mL in the text and 500 µg/mL in the figure captions. ······

Fig. 12: Indomethacin dissolution with 250 µg/mL HPMC
Fig. 12 · p.614 · Indomethacin dissolution with 250 µg/mL HPMCShows. 25 °C (diamonds) slow rise to ≈24 µg/mL; 37 °C (triangles) plateau ≈14 µg/mL.Also supports K6
Fig. 14: Solvent-shift supersaturation at 25 °C
Fig. 14 · p.615 · Solvent-shift supersaturation at 25 °CShows. no polymer holds ≈27 µg/mL for about 25 min then crashes; with PVP or HPMC a slow decline to ≈21 µg/mL.Also supports K5

04Further observations

  • The polymers did not change the crystalline α-indomethacin solubility at either temperature.
  • More amorphous felodipine dissolved faster at 37 °C but did not raise the plateau.
  • In solvent-shift tests at 37 °C the starting concentration with PVP (≈33 µg/mL) was lower than with HPMC (≈39) or without polymer (≈42).
  • Even the best indomethacin profile (≈23.7 µg/mL with PVP) stayed far below the 37 °C estimate of about 37 µg/mL. ··
  • Indomethacin crystallized far more slowly than felodipine although its Tg also falls with water and its driving force is larger. ·
More detail
  • Polymers do not change the reference solubility. The equilibrium solubility of crystalline α-indomethacin in the pH 2 media, 1–1.5 µg/mL at 25 °C and 3 µg/mL at 37 °C, was unchanged by the pre-dissolved polymers, so the polymer effects on concentration are kinetic. ·
  • Amount of felodipine solid changes speed, not level. At 37 °C 500 and 1,000 µg/mL of amorphous felodipine reached their plateau within ≈30 and ≈10 min instead of creeping up over 2 h, but the plateau stayed at ≈0.9–1.1 µg/mL. ·
  • PVP lowers the solvent-shift starting point. With PVP the 37 °C solvent-shift solution began at ≈34.6 µg/mL and stood at ≈33 after 1–3 min (text: an initial drop to about 33), below the ≈39 µg/mL with HPMC and ≈42 µg/mL without polymer. ·
  • The 37 °C indomethacin estimate is never approached. The highest 37 °C concentration from dissolving amorphous indomethacin was ≈23.7 µg/mL with PVP, against an estimated amorphous solubility of about 37 µg/mL; the authors note the maximum was "less than" the estimate. ··
  • Tg does not rank the two drugs. The Tg of indomethacin falls rapidly with water content like that of felodipine (cited), and the authors note its driving force for crystallization is larger, yet it crystallized much more slowly during dissolution; they take this as "an indication" that a single parameter such as Tg "will not fully explain" the behaviour. ·
  • Raman model quality. The felodipine PLS model used one principal component with R2Y(cum) 96.4%, Q2(cum) 0.959 and RMSEE 7.21.

05How the authors connect the findings

1The dissolving amorphous solid and the supersaturated solution it creates are both metastable; dissolution competes with crystallization of the solid and with nucleation and growth from solution (Fig. 16). ·
↓
2One polymer need not serve both routes: PVP delays crystallization of the felodipine solid as well as the cellulosics but does not hold its solution.
↓
Solid crystallizes faster than it dissolvesFelodipine at 37 °C without polymer↓crystal forms on contact↓the crystal is what dissolves↓no supersaturation.·
Solid stays amorphous, solution crystallizesIndomethacin at 25 °C, or felodipine with PVP↓the amorphous solid dissolves↓supersaturation near the amorphous solubility↓nucleation and growth in solution↓desupersaturation.··
Both routes slowedFelodipine with HPMC or HPMC-AS, indomethacin with PVP at 25 °C↓solid crystallization delayed and solution crystallization inhibited↓supersaturation held for 4 h.··
What sets the switch point. How fast the solid crystallizes relative to how fast it dissolves; for felodipine this is faster at 37 °C, which the authors relate to the hydrated solid being above its Tg ("presumably"). ·
Conclusion drawn. "Polymeric additives can potentially retard both of these crystallization routes"; certain APIs "might" be formulated better with two polymers, one for each route. ·
More detail
  1. Both the amorphous solid undergoing dissolution and the supersaturated solution it generates are metastable or unstable and "may" transform to a lower free-energy state; the kinetics of these changes relative to dissolution "will in large part shape" the profile. Fig. 16 summarizes the competition: dissolution scales with surface area and a concentration difference (modified Noyes–Whitney), nucleation rises with supersaturation, growth scales with the excess concentration. Once the concentration exceeds the metastable zone, nucleation and growth deplete the solution, and the higher the supersaturation, the faster they are. ····

Matrix crystallization fast. If the amorphous solid crystallizes fast enough on contact with the medium, no concentration above that of the crystal can be generated; felodipine at 37 °C, >50% crystalline within 1 min, is the example. ··

Matrix crystallization slow or absent. Then any lack of performance comes from crystallization of the supersaturated solution. This was the dominant loss route for indomethacin at 25 °C, where the solid stayed amorphous and needles grew in the liquid, and, in the authors' account, for felodipine with pre-dissolved polymers. ··

Both delayed. When dissolved polymer delays crystallization of the solid and also inhibits solution crystallization, the concentration comes close to the estimated amorphous solubility and stays there: felodipine with HPMC or HPMC-AS, indomethacin with PVP or HPMC at 25 °C. ···

Mixed case: indomethacin at 37 °C. Agglomeration slows dissolution, the solid converts to α after about 90 min, and the polymers inhibit solution crystallization but do not appear to delay solid crystallization; the lower supersaturation is "presumably" a combination of these. ·

  1. A polymer's effect on the two routes can differ: PVP was at least as effective as HPMC and HPMC-AS at delaying crystallization of the felodipine solid but much less effective at maintaining felodipine supersaturation, consistent with the earlier solvent-shift data of Konno 2008. ·

What sets the switch point. The rate of solid crystallization relative to dissolution. For felodipine the authors link the faster crystallization at 37 °C to Tg: dry felodipine has a Tg of about 45 °C and felodipine at 75% RH just below 35 °C, so the hydrated solid at 37 °C is above Tg and "presumably" crystallizes faster. For the polymer effect they "speculate" that crystallization starts at the surface of the amorphous particle, is worsened by water plasticization, and is delayed by polymer interacting with that surface, as a thin polymer coating is known to do. Tg alone does not explain the two drugs: indomethacin, with a similar Tg drop and a larger driving force, crystallized much more slowly. ··

Conclusion drawn. Amorphous solids "can" crystallize during dissolution by two routes, and polymeric additives "can potentially retard both", giving supersaturated solutions that persist for "biologically relevant timeframes" (abstract). Knowing each route's contribution would allow polymers to be judged on each, and "it would be resonable to speculate" that certain APIs "might" be formulated better with two polymers: one optimal for stabilizing the amorphous solid, the other the most effective solution crystallization inhibitor. ···

06What it means for formulation

Stated by the authors
  • Protecting the solid during dissolution deserves as much attention as protecting it in storage.
  • Each polymer should be judged on each crystallization route; one that protects the solid may not protect the solution. ·
  • Certain APIs "might" be formulated better with two polymers, one per route.
AI reading, not stated in the paper
  • A non-sink test alone can hide the reason for a missing amorphous advantage; following the solid in situ separates solid from solution crystallization.
  • Ranking polymers by solvent-shift tests alone covers only the solution route.
More detail
Stated by the authors
  • Stabilization of the solid during dissolution is "equally as important" as during storage and "should be as much of a consideration for formulators".
  • Both routes are "likely" important for many compounds; knowing their relative contribution would explain observed profiles and let the stabilizing potential of formulation polymers on each route be assessed, relevant to the rational design of solid dispersions.
  • "It would be resonable to speculate" that certain amorphous APIs "might be more effectively formulated using multiple polymers": one optimal for stabilizing the amorphous solid, the other the most effective solution crystallization inhibitor.
  • Polymeric additives "can potentially retard both" routes and give supersaturation for "biologically relevant timeframes".
AI reading, not stated in the paper
  • A neat amorphous drug that crystallizes on wetting (felodipine at 37 °C) looks like the crystal in a non-sink test; only an in situ solid-state measurement shows why.
  • Solvent-shift screening tests only the solution route. In this paper PVP looked weak for felodipine solutions yet delayed crystallization of the solid at least as well as the cellulosics; a screen based on one route would misrank it.
  • Temperature matters for screening: felodipine supersaturated at 25 °C but not at 37 °C, so a room-temperature test could overstate the advantage at body temperature.
  • The polymers here were dissolved in the medium before the drug was added, not released from a dispersion; how much polymer reaches the dissolving surface in a real formulation is a separate question.

07Open questions

Raised by the authors
  • How exactly do dissolved polymers delay crystallization of the amorphous solid; is it surface interaction?
  • When does indomethacin with polymers start to crystallize at 37 °C? A more rigorous study is needed.
  • Why does indomethacin crystallize so much more slowly than felodipine?
Not covered by this paper (AI reading)
  • The solid in the dissolution vessels was not monitored; the slurries held far more solid per polymer. ·
  • Replicate numbers are not stated.
  • No dispersion or two-polymer formulation was tested.
More detail
Raised by the authors
  • Do the polymers act by interacting with the amorphous surface and delaying surface crystallization? The authors find this "reasonable to speculate" from earlier work on surface crystallization and polymer nanocoatings. ··
  • The onset of crystallization of slurried indomethacin with PVP or HPMC at 37 °C needs "a more rigorous study".
  • Why does amorphous indomethacin crystallize much more slowly than felodipine despite a similar water-induced Tg drop and a larger driving force? The authors call this "an indication of the complexity" of the processes.
  • What is the relative contribution of the two routes for other compounds?
Not covered by this paper (AI reading)
  • The solid form inside the dissolution vessels was not measured; the Raman slurries held about 500–750 times less polymer per unit of solid than the felodipine dissolution test, so their lag times may not transfer.
  • For felodipine with polymers and at 25 °C without polymer, which route emptied the solution was inferred, not separated. ·
  • Replicate numbers and the meaning of error bars are not stated.
  • Only neat amorphous drug with polymer pre-dissolved in the medium was tested, no dispersion and no two-polymer formulation; the two drugs were tested in different media, so their comparison is qualitative. ·
  • The polymer concentration of the solvent-shift tests is stated as both 250 and 500 µg/mL.

08How solid

AI assessment, not a statement made in the paper
Moderate

Pairing in situ solution and solid-state measurements cleanly separates the two crystallization routes for felodipine at 37 °C and indomethacin at 25 °C. The polymer comparisons, however, rest on single profiles with unstated replicates, slurries far richer in solid than the dissolution tests, and several inferred attributions. ······

More detail
What holds
  • Felodipine at 37 °C: >50% crystalline within 1 min and a crystal-like dissolution profile at three solid amounts. ·
  • Indomethacin at 25 °C: the solid stayed amorphous for 4 h by Raman and microscopy while the concentration fell and needles formed in the liquid, a direct separation of the routes. ··
  • The polymer delay of felodipine crystallization is seen by two methods, Raman and PXRD. ·
  • The felodipine solution results agree with independent earlier solvent-shift data (Konno 2008). ·
  • The amorphous solubility estimates for felodipine and for indomethacin at 37 °C reproduce from the printed inputs. ·
What weakens it
  • The Raman slurries held 250–375 mg/mL felodipine against 500 µg/mL in dissolution, so the polymer-to-solid ratio differed about 500–750-fold; slurry lag times are compared with dissolution timing anyway.
  • Which route empties the felodipine solution at 25 °C, and with polymers present, is inferred rather than measured. ·
  • Replicates and error bars are not defined; the Raman model error (RMSEE 7.21) is as large as the early % crystalline values with polymer.
  • The polymer level of the solvent-shift tests is stated as 250 and as 500 µg/mL.
  • The two drugs differ in pH, volume, stirring, polymer level and solid amount, and indomethacin at 37 °C is confounded by agglomeration. ·
  • The 25 °C indomethacin estimate (17–25 µg/mL) does not reproduce from its printed inputs (15.8–23.6).
  • The abstract's "up to 4 h" does not hold for PVP with felodipine; the "8–12 µg/mL" range leaves out the PVP peak. ·

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.609)Defines the systems: structures of indomethacin, felodipine, PVP, HPMC and HPMC-AS.····0.2
Fig. 2 (p.611)key figureFelodipine dissolution without polymer: a brief peak at 25 °C, no supersaturation at 37 °C at any amount.F1, F2, K1
Fig. 3 (p.611)key figureFelodipine slurry crystallinity: >50% at 1 min at 37 °C, about 8 min to 50% at 25 °C.F1, F2, K1Slurry held far more solid than the dissolution test.
Fig. 4 (p.611)key figureFelodipine with dissolved polymer: peaks near the 9 µg/mL estimate; only HPMC and HPMC-AS hold them.F4, K4The PVP peak lies below the 8–12 µg/mL range stated later.
Fig. 5 (p.612)key figurePXRD: wetted felodipine is crystalline at 15 min without polymer, amorphous with PVP or HPMC-AS (1 mg/mL).F3, K3Single time point at twice the polymer level used elsewhere.
Fig. 6 (p.613)key figureRaman: each polymer adds a lag of about 13–20 min before the felodipine solid crystallizes.F3, K3Polymer-to-solid ratio far below the dissolution test; early values within model error.·
Fig. 7 (p.613)key figureIndomethacin dissolution without polymer: supersaturation at both temperatures, then a fall.F5, K5
Fig. 8 (p.613)Raman at 25 °C: the slurry stays amorphous for 4 h (753 cm−1 band kept).F5, K5
Fig. 9 (p.613)Raman at 37 °C: amorphous at 20 min, α form at 90–120 min.F5, K7
Fig. 10 (p.614)key figureOverlay: the 37 °C concentration maximum coincides with the onset of conversion to α.F5, K7Slurry and dissolution are different set-ups.
Fig. 11 (p.614)key figurePVP lifts indomethacin to ≈24 µg/mL; held at 25 °C, lost at 37 °C.F6, K6
Fig. 12 (p.614)key figureHPMC: slow rise to ≈24 µg/mL at 25 °C; lower but steadier level at 37 °C.F6, K6The 25 °C curve is still rising at 4 h, unlike PVP.
Fig. 13 (p.615)key figureSolvent shift at 37 °C: both polymers slow the crash seen without polymer.F6, K6Caption gives 500 µg/mL polymer, text 250.
Fig. 14 (p.615)key figureSolvent shift at 25 °C: a 25 min delay then a crash without polymer; slow decline with either polymer.F6, K5, K6Caption gives 500 µg/mL polymer, text 250.
Fig. 15 (p.615)key figureMicrographs: needle crystals form in the liquid while the amorphous particles do not crystallize.F5, K5
Fig. 16 (p.616)key figureSummary scheme of dissolution competing with matrix and solution crystallization.header, 0.5A schematic, not data; the nucleation term is printed without the usual square.