Paper page

Original: publisher page

Laura I. Mosquera-Giraldo, Na Li, Venecia R. Wilson, Brittany L.B. Nichols, Kevin J. Edgar, Lynne S. Taylor* · Molecular Pharmaceutics (Just Accepted Manuscript, published on the web 7 Mar 2018) (2018)

Influence of Polymer and Drug Loading on the Release Profile and Membrane Transport of Telaprevir

Measuring dissolution and membrane mass flow together for telaprevir ASDs made with four polymers at 10-50% drug loading showed that only ASDs that release fast and pass the glass-liquid phase separation concentration reach the maximum flux; polymer mixing or complexation, slow release with matrix crystallization, or fast crystallization from solution keep the others below it.

Abbreviations

ASD amorphous solid dispersion; TPV telaprevir; GLPS glass-liquid phase separation; LLPS liquid-liquid phase separation; HPMCAS hydroxypropyl methylcellulose acetate succinate (grade AS-MF); HPMC hydroxypropyl methylcellulose (Methocel E5); PVPVA poly(vinylpyrrolidone-co-vinyl acetate) (Kollidon VA 64); CA Sub cellulose acetate suberate; SDS sodium dodecyl sulfate; DL drug loading (wt% TPV in the ASD); "90% HPMCAS" = ASD of 90% HPMCAS and 10% TPV (the paper names ASDs by polymer content); MWCO molecular weight cutoff; AFM-LCR atomic force microscopy with Lorentz contact resonance; cryo-SEM cryo-scanning electron microscopy; DLS dynamic light scattering; PVDF polyvinylidene fluoride; SI p. = page of the supporting information.

Graphical abstract: Dissolution in the donor, mass flow in the receiver
Graphical abstract · p.31 · Dissolution in the donor, mass flow in the receiverShows. a fast-dissolving ASD with drug-rich particles gives a steep receiver line; a profile that crashes with crystals gives a shallow one.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

How do polymer type, drug loading and an added surfactant change telaprevir release from ASDs and the maximum flux of free drug through a membrane, and when does the dissolution profile hide the difference?

Short answer

Five fast-releasing ASDs (90% HPMCAS, HPMC and PVPVA; 70% HPMCAS and HPMC) passed the GLPS concentration of about 90 µg/mL and reached the flux ceiling, about 1.0-1.2 µg/min. 90% CA Sub reached similar apparent concentrations but only about 0.73-0.79 µg/min. The 50% HPMCAS ASD released slowly and crystallized in the matrix (about 0.65 µg/min) unless 5% SDS was included (about 1.07). PVPVA ASDs with 30 and 50% TPV peaked below 90 µg/mL and lost concentration (about 0.89 and 0.70 µg/min). ···

Conclusion

The authors conclude that four cases govern telaprevir mass flow after ASD dissolution: complete, fast dissolution with GLPS gives the maximum mass flow; polymer mixing into the drug-rich phase and/or soluble drug-polymer complexes lower it (90% CA Sub); slow release with matrix crystallization prevents GLPS (50% HPMCAS), which 5% SDS in the ASD avoided; and fast crystallization from solution prevents GLPS (PVPVA with 30 and 50% TPV). ····· For CA Sub, complexation rests on a higher crystalline solubility and a lower mass flow with predissolved polymer, and polymer mixing on a polymer fraction of 0.90 in the drug-rich pellet; the lower chemical potential of telaprevir in that phase was inferred, not measured, and the two effects were not separated ("These two phenomena explain"). ···· Matrix crystallization is ascribed to incongruent release, with HPMCAS leaving the particle ahead of telaprevir ("A plausible explanation"), and the poor PVPVA performance to possible solid-state phase separation and weak crystallization inhibition in solution ("can be attributed"). ·· SDS speeded release but "may promote" crystallization from solution. · The results hold for telaprevir in pH 6.8, 100 mM phosphate buffer at 37 °C across a 6-8 kDa regenerated cellulose membrane; an in vivo benefit is "expected", not tested. ·

01Why this study

Known 1The amorphous solubility caps the flux

Above the LLPS or GLPS concentration a drug-rich phase forms, and the mass flow through a membrane stops rising; the drug-rich phase can act as a reservoir.

Ilevbare 2013, ref 3; Raina 2014, ref 6; Indulkar 2016, ref 8 ·

Known 2Concentration is not free drug

Surfactants or drug-excipient complexes can raise the measured concentration while lowering free drug and flux, as for resveratrol with HPMCAS.

Wegiel 2015, ref 10; Indulkar 2017, ref 9

Known 3Telaprevir separates as a glass

Above about 90-100 µg/mL telaprevir forms a glassy drug-rich phase and the mass flow stays constant.

Mosquera-Giraldo 2015, ref 4 ·

Known 4The polymers differ as crystallization inhibitors

HPMCAS, HPMC and CA Sub inhibit telaprevir crystallization well, PVPVA less well.

Mosquera-Giraldo 2016, ref 25

Gap → this paperWhich formulation factors keep an ASD below the flux ceiling set by the amorphous solubility, and does the dissolution profile reveal them?
More detail

What was already known. The introduction builds on these points:

  • Phase separation sets an upper limit. A supersaturated solution from an ASD can precipitate as crystals or as an amorphous drug-rich phase. Without crystallization, the LLPS or GLPS concentration is the boundary above which amorphous drug-rich aggregates form, and measured values usually agree with the theoretical amorphous solubility. (Ilevbare 2013, ref 3; Mosquera-Giraldo 2015, ref 4; Almeida e Sousa 2015, ref 5; Raina 2014, ref 6; Trasi 2015, ref 7)
  • Flux plateaus once aggregates form. Diffusive flux measurements show that each system has a limiting mass flow set by its amorphous solubility; an apparent concentration above it does not raise the mass flow; and an amorphous precipitate gives a larger mass flow than a crystalline one and can act as a "drug reservoir". (refs 4, 6, 8) A drug-rich phase can keep the passive flux constant until it is used up. (Indulkar 2016, ref 8; Taylor 2016, ref 26)
  • Dissolution can mislead. High concentrations with surfactants or drug-excipient complexes may not mean more free drug, so the mass flow through a side-by-side diffusion cell can be lower. Resveratrol-HPMCAS ASDs gave high concentrations through soluble drug-polymer complexes but a lower mass flow. Combining dissolution with mass flow therefore separates formulations better. (Indulkar 2017, ref 9; Wegiel 2015, ref 10)
  • Diffusion measurements are established. They have been used to find the rate-limiting barrier (aqueous boundary layer or membrane), detect complexation, relate in vitro to in vivo results and choose membranes, and they measure thermodynamic supersaturation with surfactants and bile salts more rigorously than concentration ratios. (refs 9-18)
  • Solid-state history matters. Phase separation during storage can produce drug-rich domains that crystallize before release, and ASDs can take up water during preparation, storage and dissolution. (Li 2016, ref 19; Li 2017, ref 20)
  • Telaprevir. The commercial product is an ASD containing HPMCAS and SDS. Telaprevir has a dry Tg of 103 °C and a wet amorphous precipitate Tg of 52 °C, and undergoes GLPS above about 90-100 µg/mL, after which the mass flow across a cellulose acetate membrane stays constant. (Kwong 2011, ref 21; Mosquera-Giraldo 2015, ref 4) ··
  • Choice of polymers. Induction-time experiments showed HPMCAS, HPMC and CA Sub to be strong inhibitors of telaprevir crystallization and PVPVA a weaker one. (Mosquera-Giraldo 2016, ref 25) CA Sub is a cellulose ω-carboxyester synthesized by the Edgar group. (Liu 2014, ref 22)

What the paper set out to do. Compare telaprevir ASDs by drug release (donor) and by mass flow (receiver) in a diffusion cell, to judge formulation performance and see how dissolution profiles relate to mass transfer. Specifically: how polymer type and drug loading change the maximum mass flow; how complexation, matrix crystallization and dissolution rate affect it; and how a surfactant changes dissolution and mass flow.

02How they approached it

One drug with a known GLPS concentration, four polymers that differ in hydrophilicity and in crystallization inhibition, three drug loadings and one surfactant variant. Each ASD is dissolved in the donor of a side-by-side cell while the receiver records the mass flow, so release and free-drug flux are measured at once; antisolvent addition gives the reference curve. ·········

HPMCAS-MF ASDshydroxypropyl methylcellulose acetate succinate; hydrophobic cellulosic, aqueous solubility 20.5 mg/mL10, 30 and 50% TPV. Measured. ··
HPMCAS-SDS ASD47.5% HPMCAS: 47.5% TPV: 5% SDSThe 50% ASD with a surfactant. Measured. ·
HPMC ASDsMethocel E5; hydrophilic, 37.1 mg/mL10 and 30% TPV. Measured. ·
PVPVA ASDsKollidon VA 64; most soluble polymer, 45.9 mg/mL; weaker crystallization inhibitor10, 30 and 50% TPV. Measured. ···
CA Sub ASDcellulose acetate suberate, made in-house; least soluble polymer, 3.3 mg/mL10% TPV. Measured. ·
Telaprevir by antisolvent additionmethanol stock into buffer, no polymerReference curve of mass flow versus concentration. Measured. ·
Telaprevir with predissolved polymer1.05 mg/mL of each polymer, 120 µg/mL drugTest for complexation. Measured. ·

What was done

Experiment

ASD powder into the donor of a side-by-side cell, pH 6.8, 37 °C→UV of donor (dissolution) and receiver slope (mass flow).··

Comparison

Methanolic telaprevir added to buffer at 5-130 µg/mL→reference mass flow curve and plateau.·

↓
Experiment

Spin-coated films immersed 1 s-20 min→SEM and AFM-LCR of what dissolves first.····

Experiment

Cryo-SEM and DLS of the drug-rich aggregates.···

↓
Experiment

Solubility and mass flow with predissolved polymer→complexation test.···

Experiment

Drug-rich pellet after ASD dissolution→polymer and drug content.···

Experiment

PVDF-lecithin membrane→membrane artefact check.·

↓
Experiment

Beaker release of telaprevir and HPMCAS (50% ASD with and without SDS)→congruency of release.·

Experiment

DSC, XRPD and microscopy of the ASD particles→solid state and matrix crystallization.·····

↓
Comparison

Each ASD's maximum mass flow against the antisolvent plateau→assignment to one of four cases.··

More detail

What was done

  1. ASDs. Telaprevir-polymer ASDs at 1:9, 3:7 and 1:1 by weight were made by rotary evaporation from methanol (HPMCAS, PVPVA), dichloromethane-methanol (HPMC) or THF (CA Sub) and dried under vacuum for 24 h. The 50% HPMCAS ASD was also made with 5% SDS (47.5:47.5:5). ·
  2. Dissolution and mass flow at once. Each side of a PermeGear side-by-side cell held 32 mL of 100 mM phosphate buffer pH 6.8 at 37 °C, separated by a regenerated cellulose membrane (MWCO 6-8 kDa). UV fiber-optic probes read the donor concentration (dissolution profile) and the receiver concentration; the receiver slope, multiplied by 32 mL, gives the mass flow rate in µg/min. Only time points after the donor maximum were used, and for PVPVA only those before crystallization; the windows ranged from 10-60 min to 800-1000 min. Most runs added enough ASD for about 150 µg/mL telaprevir. ·
  3. Reference curve. Telaprevir from a methanolic stock was added to the donor at 5-130 µg/mL, without polymer, to give the mass flow versus concentration curve and its plateau. ·
  4. Complexation test. With 1.05 mg/mL of each polymer dissolved in buffer (the polymer concentration of a fully released 10% ASD), the authors measured telaprevir crystalline solubility (72 h), amorphous solubility by centrifugation, mass flow at 120 µg/mL, and aggregate size and zeta potential by DLS. ····
  5. Drug-rich phase composition. After dissolving ASDs at 150 µg/mL telaprevir in 15 mL, samples were filtered (1.0 µm) and centrifuged; the pellet was assayed for PVPVA (iodine colorimetry) or cellulosic polymer (phenol-sulfuric acid), and for drug by Nile red fluorescence. ···
  6. Membrane control. A hydrophobic PVDF membrane impregnated with lecithin replaced the cellulose membrane for the HPMCAS and CA Sub ASDs.
  7. Congruency of release. The 50% HPMCAS ASD with and without SDS was dissolved in 75 mL buffer in a beaker; telaprevir (UV) and HPMCAS (phenol-sulfuric acid) were measured over 150 min.
  8. Films and particles. Films spin-coated under dry nitrogen were immersed for 1 s to 20 min and imaged by SEM, or for 15 s and 10 min by AFM-LCR, which tells substrate from film by contact resonance frequency. Cryo-SEM imaged the drug-rich aggregates; DSC and XRPD checked the starting ASDs; optical microscopy followed particles in buffer. ······

Key equations

Polymer fraction in the drug-rich phase (Table 3 footnote)
fp=mpolymermpolymer+mdrug

The share of polymer in the pellet collected after ASD dissolution, from the measured polymer and drug amounts. It separates CA Sub (0.90) from HPMCAS and PVPVA (0.21-0.27).·

Mass flow rate (methods, in words)
J=dCreceiverdt×32 mL

The slope of the receiver concentration over time, scaled by the receiver volume, gives the mass flow in µg/min, the paper's measure of free-drug transport.·

Terms used on this page
  • GLPS (glass-liquid phase separation): above a threshold concentration, a supersaturated solution splits into a dilute aqueous phase and a drug-rich phase; for telaprevir that phase is a glass, so GLPS is used instead of LLPS. The threshold equals the amorphous solubility.
  • Amorphous solubility: the highest concentration of free drug a supersaturated solution can hold before a drug-rich phase separates.
  • Mass flow rate: the amount of drug crossing the membrane per minute; it rises with free drug concentration and stops rising at the amorphous solubility.
  • Apparent concentration: the UV reading in the donor; above the GLPS concentration it includes light scattered by aggregates and is not dissolved drug.
  • Antisolvent addition: a small volume of concentrated drug solution in methanol added to buffer, giving supersaturation without a polymer.
  • Matrix crystallization: crystallization inside the undissolved ASD particle. Solution crystallization: crystallization from the supersaturated solution.
  • Congruent release: drug and polymer leave the ASD at the same relative rate; incongruent when one leaves faster.
  • Soluble complex: drug bound to dissolved polymer; it counts in the measured concentration but does not cross the membrane.
  • AFM-LCR: atomic force microscopy that measures the contact resonance frequency of the tip, which differs between materials of different stiffness.

03Main findings

1

Fast-releasing ASDs reach the flux ceiling of about 1.1 µg/min

The 90% HPMCAS ASD released all its drug, and its mass flow rose with concentration up to about 90 µg/mL, then levelled at about 1.0-1.2 µg/min, like the antisolvent reference. Five ASDs reached about 1.03-1.19 µg/min. 90% PVPVA lost its supersaturation after about 40 min. ··

Fig. 1: The flux ceiling for 90% HPMCAS
Fig. 1 · p.13 · The flux ceiling for 90% HPMCASShows. (a) apparent concentration for 5-50 mg ASD; (b) mass flow levelling above about 90 µg/mL, ASD (blue) and antisolvent (red); (c) drug-rich particles by cryo-SEM.Also supports K1
Fig. 3: Five ASDs that undergo GLPS
Fig. 3 · p.15 · Five ASDs that undergo GLPSShows. dissolution profiles crossing the 90 µg/mL line at different speeds; (f) all five mass flows at or above the 1.0 µg/min line; 90% PVPVA falls after about 40 min.Also supports K2
More detail

Adding 5 to 50 mg of the 90% HPMCAS ASD gave apparent concentrations close to those expected from the amounts added (about 16 to 166 µg/mL against 16 to 156 µg/mL), reached within about 5-20 min; the authors read this as rapid and complete release ("indicate"). The mass flow rose almost linearly to about 1.01 µg/min at about 78 µg/mL and stayed at about 1.05-1.18 µg/min at higher concentrations. Antisolvent addition gave a similar curve, levelling at about 0.97-1.07 µg/min from 90 µg/mL; below 90 µg/mL the ASD values lie about 0.08-0.17 µg/min above it (X11). Above 90 µg/mL the solutions were turbid, and cryo-SEM showed discrete drug-rich particles; the text gives a diameter of about 300 nm from DLS and fluorescence data that are not shown. ·······

With enough ASD for about 150 µg/mL telaprevir, five ASDs passed 90 µg/mL: 90% HPMCAS within about 2 min, 90% PVPVA about 4 min, 90% HPMC about 12 min, 70% HPMCAS about 21 min and 70% HPMC about 65 min. Their mass flows were about 1.13, 1.07, 1.19, 1.14 and 1.03 µg/min, all at or above the antisolvent line of about 1.0 µg/min. The 90% PVPVA solution peaked at about 108 µg/mL, fell below 90 µg/mL from about 43 min and to about 20 µg/mL at 100 min; the authors attribute the fall to crystallization. With predissolved PVPVA, mass flow fell from 1.04 ± 0.01 to 0.11 ± 0.01 µg/min once telaprevir crystallized. ···

The authors explain the ASD-antisolvent agreement by fast drug release and maintained supersaturation, which favour formation of a drug-rich phase.

2

CA Sub gives the same apparent concentration but less flux

The 90% CA Sub ASD released more slowly but reached similar apparent concentrations to 90% HPMCAS; above the GLPS concentration its mass flow stayed at about 0.73-0.79 µg/min, against about 1.05-1.18 for HPMCAS. ··

Fig. 6: CA Sub: same concentration, lower flux
Fig. 6 · p.20 · CA Sub: same concentration, lower fluxShows. (a) slower dissolution; (b) mass flow levelling at about 0.73-0.79 µg/min while the antisolvent curve goes on to about 1.05.Also supports K3
More detail

Apparent concentrations after 120 min rose with the amount of CA Sub ASD added (about 16 to 160 µg/mL for 5 to 50 mg); the 50 mg addition reached its plateau at about 30 min, against about 5 min for HPMCAS, and the 40 mg addition was still rising at 120 min. Cryo-SEM showed aggregates, so the ASD did undergo GLPS. The mass flow followed the antisolvent curve up to about 63 µg/mL and then stayed at about 0.73-0.79 µg/min; the authors summarize this as roughly 0.7 versus ~1.1 µg/min for the 90% HPMCAS, HPMC and PVPVA ASDs. Films of 90% CA Sub stayed homogeneous for 5 min in buffer, and AFM showed an unchanged surface after 10 min; the authors relate the slow release to CA Sub being the least water-soluble polymer (3.3 mg/mL). ········

They offer three possible explanations ("may be posited") for the lower flux: soluble telaprevir-CA Sub complexes, CA Sub mixing into the drug-rich phase and lowering telaprevir's chemical potential there, or CA Sub altering the membrane.

3

CA Sub binds telaprevir in solution and fills the drug-rich phase

With predissolved CA Sub, telaprevir crystalline solubility was 25 µg/mL against 4.7-11 with the other polymers, and the mass flow was 0.91 µg/min against 1.04-1.10. The drug-rich pellet from the CA Sub ASD held 0.90 polymer by mass, against 0.21-0.27 for HPMCAS and PVPVA. ·

Table 2: Telaprevir with predissolved polymerTable 2: Telaprevir with predissolved polymer
Table 2 · p.20 · Telaprevir with predissolved polymerShows. CA Sub raises crystalline solubility (25 µg/mL) and lowers mass flow (0.91 µg/min).Also supports K3
More detail

With 1.05 mg/mL predissolved polymer, CA Sub raised telaprevir crystalline solubility to 25 ± 2 µg/mL (HPMCAS 11 ± 1, HPMC 11 ± 2, PVPVA 4.7 ± 0.2) and the amorphous solubility measured by centrifugation to 111 ± 3 µg/mL (others 96-102). At 120 µg/mL telaprevir the mass flow was 0.91 ± 0.05 µg/min with CA Sub against 1.07, 1.10 and 1.04 µg/min with HPMCAS, HPMC and PVPVA. The authors read both results as "consistent with" soluble complexes that lower free telaprevir; the 111 µg/mL value is taken to include complexed drug, and small insoluble complexes may have escaped centrifugation. Aggregates with CA Sub were the smallest (76 ± 3 nm) and most negative (-23.6 ± 0.5 mV); with the other polymers they were 99-156 nm and -9.8 to 0.0 mV. ···

After dissolution of the ASDs, the drug-rich pellet held 9407 ± 1396 µg polymer and 1080 ± 6 µg drug for 90% CA Sub (fraction 0.90), against fractions of 0.21 (90% HPMCAS), 0.27 (70% HPMCAS) and 0.22 (90% PVPVA). The authors suggest the CA Sub phase "might be more correctly termed a polymer-rich phase", and that polymer uptake "appear[s] to depend on" polymer solubility; the HPMCAS and PVPVA fractions are, however, nearly equal (X7). The basis of the absolute amounts is not stated (X8). ····

A PVDF-lecithin membrane again gave a higher mass flow for 90% HPMCAS than for 90% CA Sub (0.76 ± 0.04 vs 0.64 ± 0.01 with 12 mg ASD), so the authors exclude a membrane artefact. They conclude that complexation and polymer mixing together "explain" the lower CA Sub flux; the two were not measured separately. ····

Table 3: Polymer in the drug-rich phase
Table 3 · p.21 · Polymer in the drug-rich phaseShows. polymer fraction 0.90 for CA Sub against 0.21-0.27 for HPMCAS and PVPVA.Also supports K3
4

At 50% loading HPMCAS releases slowly and crystallizes in the matrix; 5% SDS restores the flux

The 50% HPMCAS ASD passed 90 µg/mL only after about 600 min and gave about 0.65 µg/min; particles showed birefringent domains. With 5% SDS the ASD passed 90 µg/mL within about 60 min and gave about 1.07 µg/min. HPMCAS left the particles ahead of telaprevir in both. ··

Fig. 8: 50% HPMCAS with and without SDS
Fig. 8 · p.23 · 50% HPMCAS with and without SDSShows. (a, b) slow vs fast release; (c) mass flow about 0.65 vs 1.07 µg/min; (d) the SDS ASD falling after about 600 min at a higher dose; (e) birefringent domains in a particle without SDS.Also supports K4
More detail

Both ASDs were amorphous with one Tg before dissolution. Without SDS, the apparent concentration (10 mg ASD, about 150 µg/mL possible) rose to about 40 µg/mL at 100 min, about 75 at 300 min and about 95 at 900 min; the authors ascribe readings above the amorphous solubility after 600 min to undissolved particles. Particles showed birefringent domains after 20 min in buffer, which the authors read as matrix crystallization, and the mass flow (800-1000 min) was about 0.65 µg/min. With 5% SDS, the concentration passed 90 µg/mL within about 60 min and peaked at about 107 µg/mL near 300 min, the mass flow (200-400 min) was about 1.07 µg/min, and particles dissolved without visible birefringence. Films at 50% loading left more material after 20 min than 10% films. ········

In a beaker (about 150 µg/mL of each component possible), the 50% HPMCAS ASD released HPMCAS ahead of telaprevir: about 102 against 59 µg/mL at 60 min, which the text calls "approximately twice". With SDS, telaprevir release was faster (about 94 µg/mL at 60 min) but HPMCAS ran further ahead (about 164 µg/mL at 60 min), so release stayed incongruent. The authors' "plausible explanation" for matrix crystallization: as HPMCAS leaves first, a telaprevir-rich layer with too little polymer forms at the particle surface and crystallizes. SDS at about 15 µg/mL is taken to be far below its CMC, so it speeds release without solubilizing the drug. ······

Fig. 9: Polymer released ahead of drug
Fig. 9 · p.24 · Polymer released ahead of drugShows. HPMCAS (black) above telaprevir (blue) at most times, with and without SDS.Also supports K4
5

SDS speeds release but shortens supersaturation

At a higher dose (about 230 µg/mL possible), the SDS ASD peaked at about 159 µg/mL and fell after about 600 min to about 96 µg/mL at 1000 min, while the 50% HPMCAS ASD kept rising to about 150.

More detail

These are single representative runs with 15 mg ASD. The SDS ASD passed 90 µg/mL within about 10 min and the ASD without SDS at about 160 min; the curves crossed at about 760 min. The authors conclude that SDS improves release from the matrix but "may promote" crystallization from solution, as reported for other drugs, and that for telaprevir supersaturation "is likely to be maintained" long enough for absorption in vivo. ··

6

PVPVA at 30 and 50% telaprevir crystallizes from solution before GLPS

The 70% and 50% PVPVA ASDs peaked at about 83 and 72 µg/mL at about 50 min, below 90 µg/mL, then fell to about 15-25 µg/mL; their mass flows were about 0.89 and 0.70 µg/min.

Fig. 11: PVPVA at 30 and 50% telaprevir
Fig. 11 · p.26 · PVPVA at 30 and 50% telaprevirShows. peaks below the 90 µg/mL line, then a fall; mass flows below 1.0 µg/min.Also supports K6
More detail

Both ASDs were amorphous by XRPD; DSC showed one Tg for 50% PVPVA and two overlapping Tgs for 70% PVPVA, which "may have undergone partial phase separation". Neither profile reached the 90 µg/mL line; concentrations fell to about 20 and 25 µg/mL at 100 min and about 15 and 18 µg/mL at 200 min. Mass flows from 35-60 min, before the fall, were about 0.89 and 0.70 µg/min. The authors attribute the result to rapid crystallization of telaprevir from solution and, for the poor PVPVA performance in general, to possible solid-state phase separation and to PVPVA's hydrophilicity, which favours water over the hydrophobic drug ("can be attributed"). No precipitate was characterized. ······

04Further observations

  • Low-loading films dissolve within 20 min: HPMC and HPMCAS films leave a network, PVPVA films open circular pits. ·
  • Films lose their heterogeneous domains faster at low drug loading. ·
  • At 150-200 µg/mL cryo-SEM shows cell-like networks instead of discrete particles.
  • PVPVA gives the lowest telaprevir crystalline solubility (4.7 µg/mL).
More detail
  • Film dissolution. SEM after 1 s, 5 min and 20 min in buffer showed heterogeneous domains that disappeared over time, faster for 10% than for 30% loading; at 20 min the 90% HPMC film had fully dissolved and the other 10% films left only sparse residues, while the 70% HPMCAS and 70% HPMC films still covered the substrate. AFM-LCR after 15 s showed the 90% HPMC and 90% HPMCAS films as an undissolved network around patches of bare substrate (contact resonance 138 kHz for substrate, 135 kHz for film); the 90% PVPVA film had circular pits down to the substrate (140 vs 137 kHz). The authors infer that part of the film dissolved within seconds ("it appears"). ····
  • Cryo-SEM across concentration. For the 90% HPMCAS ASD after 2 h, discrete rounded particles were seen at 90, 100 and 130 µg/mL and cell-like networks of ridges at 150 and 200 µg/mL; the paper does not interpret the change.
  • Aggregates with predissolved polymers. DLS diameters were 99 ± 3 (HPMCAS), 147 ± 6 (HPMC), 156 ± 15 (PVPVA) and 76 ± 3 nm (CA Sub), with zeta potentials from -23.6 to 0.0 mV; these come from antisolvent addition, not ASD dissolution. ·
  • Crystalline solubility. Telaprevir crystalline solubility was 11 µg/mL with HPMCAS or HPMC, 4.7 with PVPVA and 25 with CA Sub.
  • Polymer properties. Calculated solubility parameters were 21.47 (HPMCAS), 23.18 (CA Sub), 23.59 (PVPVA) and 23.93 MPa^1/2 (HPMC); aqueous solubilities 3.3 (CA Sub), 20.5 (HPMCAS), 37.1 (HPMC) and 45.9 mg/mL (PVPVA). The two measures rank CA Sub and HPMCAS differently. ····
Fig. 5: Films after 15 s in buffer
Fig. 5 · p.17 · Films after 15 s in bufferShows. HPMC and HPMCAS films leave a network around bare substrate; the PVPVA film opens circular pits.

05How the authors connect the findings

1Telaprevir dissolves from the ASD → above about 90 µg/mL a glassy drug-rich phase separates → free drug stays at the amorphous solubility → the mass flow levels at about 1.0-1.1 µg/min. ··
↓
Fast, complete release; polymer stays out of the drug-rich phase (case 1)GLPS↓maximum mass flow↓the drug-rich phase acts as a reservoir.··
Polymer binds drug or joins the drug-rich phase (case 2, CA Sub)Soluble complexes lower free drug; a polymer-rich "drug-rich" phase lowers telaprevir's chemical potential↓lower plateau at the same apparent concentration.··
Slow release (case 3, 50% HPMCAS)HPMCAS leaves first↓telaprevir-rich surface layer↓matrix crystallization↓no GLPS↓low mass flow.·
Slow release rescued by SDS (case 3)Faster telaprevir release outruns matrix crystallization↓GLPS↓maximum mass flow.
Fast release, weak inhibitor (case 4, PVPVA with 30-50% TPV)Telaprevir crystallizes from solution before GLPS↓low mass flow.·
What sets the switch point. How fast telaprevir is released compared with how fast it crystallizes in the particle or in solution, and how much polymer joins the drug-rich phase or binds the drug. ···
Conclusion drawn. Drug loading, polymer and surfactant "critically influence" release and the maximum achievable flux, so mass flow must be measured alongside dissolution. ·
Fig. 2: The four cases
Fig. 2 · p.14 · The four casesShows. GLPS and maximum flux (case 1); GLPS with lower flux from polymer mixing or complexation (case 2); slow release and matrix crystallization, rescued by surfactant (case 3); crystallization from solution (case 4).
More detail
  1. When the ASD dissolves fast and keeps the drug supersaturated, telaprevir passes the GLPS concentration (about 90 µg/mL) and forms a disordered drug-rich phase. Free drug is then fixed at the amorphous solubility, so the mass flow stops rising; extra drug only adds aggregates, which raise the apparent concentration but not the flux. ···

Case 1. The 90% HPMCAS, HPMC and PVPVA and 70% HPMCAS and HPMC ASDs dissolve readily, undergo GLPS and reach the maximum mass flow; the drug-rich phase keeps the flux constant until used up. For 90% PVPVA this lasts only about 40 min before the solution crystallizes. ··

Case 2. CA Sub, the least water-soluble polymer, releases the drug slowly but still reaches GLPS. Telaprevir-CA Sub complexes in solution lower free drug ("consistent with"), and CA Sub makes up about 90% of the separated phase, which should lower telaprevir's chemical potential in that phase; the authors note that a polymer had not been shown before to lower amorphous solubility, "most likely" because polymer content in the drug-rich phase is usually too low. Together these "explain" the lower plateau. ····

Case 3 without SDS. The 50% HPMCAS ASD releases HPMCAS faster than telaprevir. The undissolved particle becomes richer in drug, a telaprevir-rich surface layer with too little polymer forms, and the drug crystallizes in the matrix ("A plausible explanation"). The solution never clearly passes the GLPS concentration and the mass flow stays low. ·

Case 3 with SDS. SDS increases the telaprevir dissolution rate so the drug leaves before the matrix crystallizes, though release is still incomplete and incongruent; concentrations pass the amorphous solubility and the mass flow reaches the maximum. The authors' general statement is that matrix crystallization "can be averted" by a surfactant that helps wetting. ··

Case 4. The 70% and 50% PVPVA ASDs release drug but telaprevir crystallizes from solution before GLPS. The authors give two factors: possible solid-state phase separation of PVPVA ASDs, which take up water readily, and PVPVA's weak crystallization inhibition because its hydrophilicity favours water over telaprevir. ··

What sets the switch point. The balance between release rate and crystallization (matrix or solution) decides whether GLPS is reached, and the polymer's partitioning into the drug-rich phase and its binding of the drug decide the height of the plateau. The authors relate polymer uptake into the drug-rich phase to polymer aqueous solubility ("appear to depend"). ····

Conclusion drawn. "We have demonstrated that drug loading, polymer selection, and surfactant addition critically influence the release profile of an ASD and the maximum achievable flux"; the four cases are presented as "supported with experimental data". ·

06What it means for formulation

Stated by the authors
  • Measure mass flow alongside dissolution: equal apparent concentrations can give different flux. ·
  • A surfactant can rescue a slow, high-loading ASD but may shorten supersaturation. ·
  • Bile salts "may enable" faster release from high-loading ASDs.
AI reading, not stated in the paper
  • A very hydrophobic polymer that inhibits crystallization well can still lower flux by entering the drug-rich phase.
  • For telaprevir, raising the loading changes the failure mode by polymer: matrix crystallization with HPMCAS, solution crystallization with PVPVA.
More detail
Stated by the authors
  • An optimal ASD should generate and maintain supersaturation and form drug-rich colloids that act as a reservoir during permeation.
  • Dissolution-diffusion measurements together determine the maximum supersaturation achievable; dissolution profiles alone can mislead, as for CA Sub. ·
  • Most low-loading systems reached the maximum flux and "are expected" to improve bioavailability, but high loadings are "normally preferred" for dosage size and cost. ·
  • Slow release at high loading can cause matrix crystallization, which "can be averted" by a surfactant; but SDS "may promote" solution crystallization, so its effect on supersaturation must be checked. For telaprevir, supersaturation with SDS "is likely" to last long enough for absorption. ··
  • Bile salts, which inhibited telaprevir solution crystallization in other work, "may enable promising strategies" for high-loading ASDs; this "requires further study".
  • Polymer selection affects release, crystallization inhibition in matrix and solution, complexation and polymer mixing in the drug-rich phase; the authors "anticipate" the findings will help ASD screening. ·
AI reading, not stated in the paper
  • Crystallization inhibition in solution, the usual polymer screen, is not enough: CA Sub was chosen as a good inhibitor yet gave the lowest flux among the 10% ASDs, through complexation and polymer uptake into the drug-rich phase.
  • Hydrophilic and hydrophobic polymers fail differently as loading rises: the hydrophilic PVPVA released fast but let telaprevir crystallize in solution, while the hydrophobic HPMCAS released too slowly and let it crystallize in the particle.
  • The surfactant result is a trade-off rather than a fix: the same 5% SDS that rescued release at 150 µg/mL shortened supersaturation at 230 µg/mL.
  • Any comparison of maximum flux here mixes different measurement times (minutes for 90% HPMCAS, about 15 h for 50% HPMCAS).

07Open questions

Raised by the authors
  • Can bile salts promote release from high-loading ASDs without solution crystallization?
  • Do very small insoluble complexes escape centrifugation?
Not covered by this paper (AI reading)
  • Telaprevir activity in the CA Sub-rich phase was not measured, so complexation and polymer mixing are not separated.
  • The crystals behind the PVPVA concentration drops were not characterized.
More detail
Raised by the authors
  • Bile salts as release promoters for high-loading ASDs "requires further study".
  • Whether very small insoluble complexes remain after centrifugation ("It is also possible").
  • Whether supersaturation with SDS lasts long enough in vivo is stated as "likely", not tested.
Not covered by this paper (AI reading)
  • The chemical potential or amorphous solubility of telaprevir in a CA Sub-rich phase, which would separate polymer mixing from complexation.
  • Solid-state identification of the precipitates in the PVPVA solutions and of the matrix crystals in the 50% HPMCAS particles.
  • Results for the 50% HPMC ASD (listed in Table 1) and for 30-50% CA Sub ASDs.
  • Whether HPMCAS and PVPVA really differ in uptake into the drug-rich phase, given equal fractions (0.21 and 0.22).
  • In vivo absorption, other drugs, other media and repeat runs of the SDS dose effect.

08How solid

AI assessment, not a statement made in the paper
Moderate

The case 1 pattern and the low flux of CA Sub, 50% HPMCAS and high-loading PVPVA are measured directly. The causes assigned to cases 2-4 rest partly on inference: crystallization is inferred from falling concentrations, and the two CA Sub mechanisms are not separated. ·····

More detail
What holds
  • Dissolution and mass flow were measured at the same time in one cell, with an antisolvent reference curve. ··
  • The 90% HPMCAS ASD reproduces the flux plateau of the reference; five ASDs reach it. ·
  • The CA Sub flux deficit is consistent across ASD dissolution, predissolved polymer and a second membrane. ··
  • The pellet composition separates CA Sub (0.90 polymer) from the other polymers.
  • SDS raised the 50% HPMCAS ASD mass flow from about 0.65 to about 1.07 µg/min (n = 3).
What weakens it
  • Complexation and polymer mixing are proposed together; neither telaprevir activity in the CA Sub-rich phase nor free drug was measured.
  • Below the GLPS concentration the CA Sub ASD matches the polymer-free reference; the deficit relative to HPMCAS there comes from HPMCAS values above it.
  • No precipitates were identified; matrix crystallization rests on one optical micrograph.
  • The solid-state phase-separation factor for PVPVA fits 70% but not 50% loading.
  • Several captions and figure references are wrong (Figs. 4, 5, S2, S3, 8, 9), the PVPVA assay medium and Table 3 basis are unclear, and HPMCAS in Fig. 9b exceeds its nominal amount. ·····
  • Maximum flux values are taken at different times, and n is not stated for several figures.

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Table 1 (p.6)Sets the time window from which each maximum mass flow is taken.0.2Windows range from 10-60 to 800-1000 min; 50% HPMC is listed without results.
Fig. 1 (p.13)key figureEstablishes the flux ceiling: 90% HPMCAS ASD and antisolvent mass flow level off above about 90 µg/mL.··F1, K1Below 90 µg/mL the ASD points lie above the antisolvent points.
Fig. 2 (p.14)key figureSchematic of the four cases that organize the paper.0.5A schematic, not data.
Fig. 3 (p.15)key figureFive ASDs that reach GLPS and the maximum mass flow; 90% PVPVA loses it by about 40 min.F1, K2
Fig. 4 (p.16)SEM of films after immersion: domains disappear faster at low loading.0.4Caption names "70%HPMC: 10%TPV"; panels say 30% TPV.
Fig. 5 (p.17)key figureAFM-LCR: films dissolve in seconds, leaving a network (cellulosics) or pits (PVPVA).0.4Caption omits the PVPVA column.
Fig. 6 (p.20)key figureCA Sub: similar apparent concentration, mass flow levelling at about 0.73-0.79 µg/min.·F2, K3
Fig. 7 (p.20)SEM: the CA Sub film is unchanged for 5 min.F2
Table 2 (p.20)key figurePredissolved CA Sub raises crystalline solubility and lowers mass flow: complexation evidence.F3, K3Antisolvent at 120 µg/mL, not ASD dissolution.
Table 3 (p.21)key figurePolymer fraction in the drug-rich pellet: 0.90 for CA Sub.F3, K3Basis of the µg amounts not stated; HPMCAS and PVPVA fractions are equal.·
Fig. 8 (p.23)key figure50% HPMCAS: slow release, matrix crystallization, low flux; SDS restores flux but shortens supersaturation.··F4, F5, K4, K5Matrix crystallization rests on one micrograph.
Fig. 9 (p.24)key figureHPMCAS released ahead of telaprevir, with and without SDS.F4, K4HPMCAS exceeds its nominal amount in (b); ratio at 1 h about 1.7, not 2.·
Fig. 10 (p.25)50% HPMCAS and SDS ASDs amorphous with one Tg.F4
Fig. 11 (p.26)key figurePVPVA with 30 and 50% telaprevir: no GLPS, falling concentration, low flux.F6, K6Precipitate not characterized.
Fig. 12 (p.27)One Tg for 50% PVPVA, two for 70% PVPVA.F6, K6Phase separation does not explain the lower 50% PVPVA flux.
More detail
FigureWhat it does in the paperSupportsCheck (AI note)
Tables S1-S2 (SI p.2-3)Polymer viscosity, solubility parameter and aqueous solubility.···0.4Solubility medium unclear; the two measures rank CA Sub and HPMCAS differently.·
Table S3 (SI p.4)PVDF-lecithin membrane still gives lower CA Sub mass flow.F3, K3Only HPMCAS and CA Sub tested; units not printed.
Figs. S1-S3 (SI p.5-7)Cryo-SEM across concentration, AFM of CA Sub film, SEM of 50% loading films.··0.4The text cites Fig. S3 for the CA Sub spectra, which are in Fig. S2.