Does combining miscible, poorly soluble drugs in one amorphous formulation, or dosing their single-drug dispersions together, lower the highest free concentration and the membrane flux each drug can reach?
Yes, in vitro. At 1:1 ritonavir:atazanavir each drug reached about half its single-drug concentration and, from a 1:1 solution, about half its Caco-2 flux; with a third drug, ritonavir and lopinavir reached about a third. An ideal-mixing model, S1 = SA1·X1, predicts the drop. In vivo effects were not measured. ·····
For the miscible HIV protease inhibitors ritonavir, atazanavir and lopinavir in PVP dispersions dissolved under non-sink conditions at 37 °C and pH 6.8, the maximum achievable supersaturation of each drug fell when one or two other drugs were present, whether the drugs were formulated together or as separate dispersions dosed together; the authors state this "can be explained by" a lower concentration at which each drug undergoes LLPS in the presence of the others. ··· Each drug's maximum free concentration was proportional to its mole fraction in the shared drug-rich phase, and a simple ideal-mixing model had "good predictive power" for these miscible two- and three-drug systems. ··· Caco-2 flux of ritonavir and atazanavir from a 1:1 solution fell with the free drug, so the authors expect lower bioavailability ("is anticipated") that is "likely" to matter for some fixed-dose combinations or co-administered drugs, but absorption in vivo was not measured. ··· Two links were proposed rather than measured: the composition of the shared drug-rich phase, calculated by mass balance with ideal mixing assumed, and the formation of that mixed phase when separate dispersions are dosed together. ··
01Why this study
Fixed-dose combinations are increasing, and coamorphous drug pairs were reported to be more stable and to dissolve faster.
Keith 2005, ref 1; Löbmann 2011, ref 14; Löbmann 2012, ref 15
Above it, unless crystals form, the solution splits (LLPS) into a drug-poor phase held at the amorphous solubility and a colloidal drug-rich phase.
Membrane flux rises with free drug and levels off at the amorphous solubility.
It links each drug's free concentration to its share of a mixed amorphous phase.
Lindfors 2006, ref 26; Trasi 2015, ref 27
More detail
What was already known. The introduction and discussion build on these points:
- Combination products are growing. Fixed-dose combinations of two or more APIs are increasingly marketed, for cancer, infectious diseases, diabetes and cardiovascular disease, and they also serve life-cycle management. (Keith 2005, ref 1; Cottarel 2007, ref 2; Kanzer 2010, ref 3; Hiremath 2011, ref 4)
- Drug–drug cocrystals. Several cocrystals of two drugs have been reported, mostly studied for crystal engineering rather than solubility. Cocrystal solubility was modelled and predicted to rise strongly with a highly soluble coformer, but the native drug crystal often precipitates quickly in the medium. (refs 5–8; Bethune 2009, ref 9; Alhalaweh 2012, ref 10; Alhalaweh 2014, ref 11)
- Coamorphous blends. A miscible amorphous blend of two drugs, called coamorphous, was proposed to overcome poor solubility; single-phase coamorphous materials were reported to resist crystallization better and to dissolve faster for the model drugs studied. (Hancock 1997, ref 12; Allesø 2009, ref 13; Löbmann 2011, ref 14; Löbmann 2012, ref 15) The authors call this the current paradigm of formulating drugs together.
- The solution side was little studied. The dissolution, supersaturation potential and phase behaviour of solutions from these formulations had not been widely studied, although they are vital for a product (Nguyen 2014, ref 16; Simon 2006, ref 17). A coamorphous study had found a lower than expected dissolution rate and extent of supersaturation. (Nguyen 2014, ref 16)
- Amorphous solubility and LLPS. The highest free (molecularly dissolved) drug concentration is related to the amorphous solubility. If it is exceeded and no crystals form, LLPS gives a metastable equilibrium between a drug-poor aqueous phase and a water-saturated, usually colloidal drug-rich phase (Scheme 1). LLPS has been reported for several compounds, and its onset gives a way to measure the amorphous solubility without making the amorphous solid. (Lafferrère 2004, ref 18; Ilevbare 2013, ref 19; Wallace 2013, ref 20)
- The two-phase state is temporary. A solution above the binodal (metastable) or the spinodal (unstable) separates until drug-poor and drug-rich phases coexist (Scheme 2); this lasts for a time set by the formulation and the drug's tendency to crystallize. (Asherie 1996, ref 21)
- The group's tools. Measuring where LLPS or glass–liquid phase separation starts gives the maximum achievable supersaturation (Ilevbare 2013, ref 19; Mosquera-Giraldo 2015, ref 22). These values agree with theory, and the drug-poor phase after LLPS sits at the predicted amorphous solubility (Almeida e Sousa 2014, ref 23). Knowing the maximum supersaturation and keeping it during absorption is key (Raina 2014, ref 24).
- Flux and free drug. Supersaturated solutions cross artificial membranes faster (Davis 1991, ref 35; Raina 2014, ref 24); flux is linear in free drug and reaches a plateau at the amorphous solubility. (Raina 2014, ref 24; Raina 2015, ref 36)
- A model for mixed drug-rich phases. A simple thermodynamic model based on the reduced chemical potential of each component in a mixture was available. (Lindfors 2006, ref 26; Trasi 2015, ref 27) ·
- The model drugs. Ritonavir (RTV) and atazanavir (ATV) are HIV protease inhibitors given together once daily, 100 mg RTV with 300 mg ATV; RTV inhibits CYP3A and so slows ATV metabolism. RTV was known to be miscible with PVP. (Purohit 2015, ref 33) ·
What the paper set out to do. Measure the highest supersaturation each drug reaches when a combination amorphous formulation dissolves under non-sink conditions, explain it from LLPS, test whether lower supersaturation lowers transport across Caco-2 cells, extend the test to a three-drug system with lopinavir (LPV), and predict the reduction with a simple thermodynamic model.
02How they approached it
Two drugs given together in the clinic were shown to be miscible, then dissolved from PVP dispersions alone, together or as two mixed dispersions; polymer-free drug-rich phases and Caco-2 flux tested the explanation. Dissolution: 37 °C, pH 6.8 phosphate buffer. ·
What was done
Crystalline solubility by shake flask and amorphous solubility as the LLPS onset by antisolvent addition, each drug at 37 °C, pH 6.8.·
RTV–ATV miscibility→melting point depression and mixture Tg.·
PVP dispersions of each drug alone, both drugs 1:1, a 1:1 physical mixture of the two, and three drugs 1:1:1→non-sink dissolution for 120 min→free drug after ultracentrifugation.
Each drug's highest free concentration across RTV:ATV ratios→from dispersions and from antisolvent addition without polymer.·
NTA particle counts above and below each drug's limit, alone and mixed.
Caco-2 flux of each drug alone and in a 1:1 mix.
Ideal mixing in one shared drug-rich phase→free drug S1 = SA1·X1, flux J1 = JA1·X1, X1 from the moles of each drug.··
More detail
What was done
- Drugs and forms. RTV, ATV sulfate and LPV came from Attix. ATV sulfate was turned into amorphous free base by adding 0.1 M NaOH to a methanol solution; slurrying this in 1:1 water:methanol for 96 h gave crystalline ATV; both were checked by PXRD and DSC. Which ATV form went into the later experiments is not stated. ····
- Solubility. Crystalline: 10 mg drug (20 mg of a 1:1 w/w crystalline RTV:ATV mixture) in 15 mL pH 6.8 buffer, shaken 48 h at 37 °C, ultracentrifuged and analysed by HPLC; the residual solid was unchanged by DSC. Amorphous: a methanol solution of about 10 mg/mL was pumped at 10 µL/min into 15 mL buffer at 37 °C while extinction at 450 nm was followed; the concentration where scattering rose sharply (LLPS onset) was taken as the amorphous solubility (at least four runs; final methanol below 1%, shown not to affect solubility). ···
- Miscibility. Crystalline RTV was mixed with amorphous ATV at 0–60 mol% ATV and the RTV melting onset measured by DSC at 1 °C/min. Mixtures were also melted at 134 °C, quenched to −20 °C and reheated to find the mixture Tg, which was compared with the Fox equation. ··
- Dispersions. 1 g of 90% w/w PVP K29/32 plus 10% w/w drug was dissolved in methanol and dried by rotary evaporation (55 °C bath) and 24 h under vacuum: RTV:ATV from 0 to 100% ATV in 10 mol% steps, and a 1:1:1 RTV:ATV:LPV ternary. All were amorphous by PXRD and DSC. ·
- Non-sink dissolution. About 150 mg powder in 15 mL buffer, 37 °C, 300 rpm; samples at 5, 15, 30, 60 and 120 min were ultracentrifuged for 45 min at 210 053 g to remove the drug-rich phase, and the supernatant was analysed by HPLC; three independent runs per point. Arms: single-drug dispersions, 1:1 binary dispersion, 1:1 PM of the single-drug dispersions, 1:1:1 ternary dispersion; a control used 300 mg of a powder with 5% of each drug, sampled at 60 min. ·
- Highest free concentration vs composition. Each binary dispersion was dissolved the same way for 30 min (Fig. 5). Without polymer, RTV in methanol, in the amount that gives its amorphous solubility, was added to buffer already holding different amounts of ATV, and the reverse; the mole fraction of each drug in the drug-rich phase was then calculated by mass balance (Fig. 6). ···
- Particles. NTA (NanoSight LM20, 37 °C, triplicate) on antisolvent solutions of RTV (20–50 µg/mL), ATV (55–150 µg/mL) and 55 µg/mL ATV plus 20 µg/mL RTV. ·
- Caco-2 transport. Monolayers were grown 21–30 days. Donors: 30 µL of a 10 mg/mL methanol stock of each drug in 3 mL HBSS pH 6.5 (20 µL in 2 mL in the second run), with the same amount of each drug alone and in the 1:1 mix, always above the amorphous solubility; receiver pH 7.4; 37 °C, stirred at 500 rpm; receiver samples at 15, 30 and 60 min; n = 3, run twice. Donors at crystalline solubility were analysed by UPLC-MS/MS. Monolayer integrity was checked with radiolabelled mannitol. The authors take flux to be proportional to thermodynamic activity, and so to free drug. ·····
- Model. Eq. 7 gives the free concentration of drug 1 when a mixed drug-rich phase is present, S1 = SA1·X1, where SA1 is its amorphous solubility alone and X1 its mole fraction in the drug-rich phase (ideal mixing). Eq. 8 scales flux the same way, J1 = JA1·X1, and Eq. 9 gives X1 for any number of drugs. Eqs. 3–5 split crystalline solubility into a crystal term (ideal solubility) and a solvation term (activity coefficient).
Key equations
Flux J across a membrane of area A and thickness h rises with the drug's thermodynamic activity a; with A, the diffusion coefficient D and the membrane activity coefficient γm constant, flux is proportional to activity and so to free drug. The paper uses this to read Caco-2 flux as a measure of free drug.·
With ideal mixing, the free concentration of drug 1 when a mixed drug-rich phase is present is its amorphous solubility alone, SA1, times its mole fraction X1 in that phase. This is the paper's model: its lines run through Figs. 5–7, and it gives about 25% for RTV at the clinical 1:3 ratio.··
Flux scales by the same mole fraction. With X1 = 0.5 it gives 5.25 × 10⁻⁵ mg/min/cm² for ATV, against (5.12 ± 0.3) × 10⁻⁵ measured.·
Each drug's share is its moles over the moles of all drugs in the drug-rich phase; at 1:1:1 each share is one third, the prediction tested with the three-drug dispersion.·
Terms used on this page
- Free drug: drug molecularly dissolved in the bulk water, measured here in the supernatant after ultracentrifugation (also called the drug-poor phase).
- Amorphous solubility: the highest free drug concentration; above it the solution separates instead of holding more dissolved drug.
- LLPS (liquid–liquid phase separation): splitting of a highly supersaturated solution into a drug-poor phase and a water-saturated drug-rich phase of small droplets.
- Maximum achievable supersaturation: the free concentration at the LLPS onset relative to crystalline solubility; the ceiling an amorphous formulation can reach.
- Mole fraction X: the share of one drug among all drug molecules in the drug-rich phase.
- Ideal mixing: drugs mix in the drug-rich phase with no net attraction or repulsion, so each drug's activity equals its mole fraction.
- Non-sink conditions: more drug is added than can dissolve.
- Physical mixture (PM): two single-drug dispersions blended as powders; here a stand-in for taking two products together.
- Melting point depression: a lower melting point of a crystal when a second compound mixes into its melt; a sign of miscibility.
- Fox equation: estimates the Tg of a miscible blend from the pure-component Tg values and weight fractions.
- Flux: drug mass crossing unit membrane area per unit time.
- Coamorphous: an amorphous blend of two drugs, usually without polymer.
03Main findings
In one dispersion, each drug reaches only about half its single-drug level
Single-drug dispersions held ATV at about 0.10–0.12 and RTV at about 0.032–0.034 mg/mL for 120 min; the 1:1 binary dispersion gave about 0.046–0.052 and 0.018 mg/mL. Doubling the powder did not help. ·
More detail
The single-drug dispersions dissolved quickly to their amorphous solubility and stayed there for the whole 120 min: ATV about 0.117, 0.119, 0.105, 0.101 and 0.104 mg/mL at 5, 15, 30, 60 and 120 min, against an amorphous solubility line of about 0.093 mg/mL; RTV about 0.0337–0.0343 mg/mL early and 0.0318–0.0335 mg/mL later, against about 0.033 mg/mL. In the 1:1 molar binary dispersion, ATV stayed at about 0.046–0.052 mg/mL and RTV at about 0.0177–0.0185 mg/mL over the same 120 min: flat, but at roughly half the single-drug level. The authors stress that enough powder was added to exceed the amorphous solubility. A control with double the powder (300 mg, 5% of each drug) again gave about 50% of the single-drug values at 60 min (data not shown). The crystalline solubility lines sit far below, at about 0.001 (ATV) and 0.0023 mg/mL (RTV). The authors write that this reduced supersaturation is "in contradiction with the current paradigm" of formulating drugs together as amorphous mixtures or cocrystals. ·······
Dosing the two single-drug dispersions together also lowers both drugs
A 1:1 physical mixture of the two dispersions gave ATV about 0.037–0.054 mg/mL, as low as the binary dispersion, and RTV about 0.021–0.026 mg/mL, in between. ··
See also Fig. 4
More detail
When the PVP-ATV and PVP-RTV dispersions were blended 1:1 and dissolved together, ATV reached about 0.037 mg/mL at 5 min (with a wide error bar, about 0.028–0.047), then about 0.042–0.054 mg/mL, overlapping the binary dispersion. RTV started at about 0.0258 mg/mL and fell to about 0.0205 mg/mL by 120 min, about 16–45% above the binary dispersion but well below the single-drug level of about 0.033 mg/mL. The authors read this as "no difference" between combining the drugs in one amorphous phase and dosing two dispersions: the maximum concentration is reduced in both cases. They attribute it to a new drug-rich phase holding both drugs that forms on dissolution ("our data show"); the composition of that phase was not measured. ····
Each drug's ceiling falls in proportion to its mole fraction
Across binary dispersions, free ATV fell from about 1.4–1.5 × 10⁻⁴ M without RTV to about 1.1–1.4 × 10⁻⁵ M at x_RTV 0.9, while RTV rose to about 4.3–4.75 × 10⁻⁵ M; polymer-free drug-rich phases gave the same straight lines. ·
More detail
The highest free concentration was measured after 30 min for binary dispersions at x_RTV 0, 0.1, 0.2, 0.4, 0.5, 0.6, 0.8, 0.9 and 1.0 (Fig. 5; x_RTV 0.3 and 0.7 were prepared but not reported). ATV fell from about 1.38–1.54 × 10⁻⁴ M at x_RTV 0 through 0.82–0.86 × 10⁻⁴ M at 0.4 and 0.60–0.70 × 10⁻⁴ M at 0.5 to 1.1–1.4 × 10⁻⁵ M at 0.9. RTV rose from about 5.6 × 10⁻⁶ M at x_RTV 0.1 through 2.0 × 10⁻⁵ M at 0.4 and 2.5–2.6 × 10⁻⁵ M at 0.5 to 4.3–4.75 × 10⁻⁵ M at 1.0. Both series are straight lines that reach zero at the other end, and the authors write that the highest free concentration "appears to be directly related" to the drug's mole fraction in the dispersion. ··
To test this without polymer, drug-rich phases were made by antisolvent addition and the mole fraction of each drug in them was calculated by mass balance (Fig. 6). ATV in the drug-poor phase was about 1.30–1.34 × 10⁻⁴ M at an RTV mole fraction of 0, about 6.9 × 10⁻⁵ M at about 0.5, and zero at 1; RTV was about 2.0 × 10⁻⁵ M at about 0.5, 4.0–4.3 × 10⁻⁵ M at about 0.9 and 4.35–4.75 × 10⁻⁵ M at 1. The authors conclude that the free concentration of each drug is "directly proportional" to its mole fraction in the drug-rich phase. The dashed lines of Eq. 7 (S1 = SA1·X1) run through both data sets, which the authors describe as predicting the data "very well"; the Fig. 5 caption names Eq. 5, but the text says Eq. 7. ····
ATV can be high only when RTV is low
Plotted against each other, the free ATV and RTV from dispersions and from antisolvent addition fall on one line, from ATV about 1.33 × 10⁻⁴ M without RTV to RTV about 4.55 × 10⁻⁵ M without ATV. ·
More detail
Fig. 7 plots ATV against RTV in the drug-poor phase whenever a drug-rich phase was present. Points from dispersion dissolution and from antisolvent addition both lie along the dashed line of Eq. 7, which runs from about 1.33 × 10⁻⁴ M ATV at zero RTV to about 4.55 × 10⁻⁵ M RTV at zero ATV; the largest offsets are one dispersion point above the line and one antisolvent point below it. The authors read the plot as a phase diagram for two solutes. Region I, where both drugs are below crystalline solubility (about 1.6 × 10⁻⁶ M ATV and 3.2 × 10⁻⁶ M RTV), is a thin band near the axes. Region II lies below the line: both drugs are supersaturated relative to their crystals but no LLPS occurs. Region III lies above it: the drugs form a mixed drug-rich phase and the free concentrations fall back to the line, until crystals eventually form. When each drug is added above its LLPS concentration, the highest ATV concentration falls as the highest achievable RTV concentration rises; the authors write that Fig. 7 "clearly shows" that high free ATV is possible only at low RTV, and vice versa. ···
Caco-2 flux halves in the 1:1 mixture
From a 1:1 solution, ATV flux was (5.12 ± 0.3) × 10⁻⁵ and RTV flux (4.3 ± 0.7) × 10⁻⁵ mg/min/cm², against (10.5 ± 0.1) × 10⁻⁵ and (9.1 ± 0.7) × 10⁻⁵ alone: about 50%, as Eq. 8 predicts. ···
More detail
Donor solutions above the amorphous solubility were placed on Caco-2 monolayers, with the same amount of each drug alone or in a 1:1 molar mix (Table 3, n = 3). ATV flux was (10.5 ± 0.1) × 10⁻⁵ mg/min/cm² alone and (5.12 ± 0.3) × 10⁻⁵ in the mix; RTV flux was (9.1 ± 0.7) × 10⁻⁵ alone and (4.3 ± 0.7) × 10⁻⁵ in the mix. The authors call the drop to about 50% "in excellent agreement with the dissolution data" and explain it by the lower highest free concentration of each drug in the mix ("can be explained by"). Eq. 8, J1 = JA1·X1 with X1 = 0.5, gives 5.25 × 10⁻⁵ mg/min/cm² for ATV, close to the measured value; the authors call it "a good estimate". Donor concentrations were analysed but not reported. ·····
A third drug cuts RTV and LPV to about a third
In the 1:1:1 ATV:RTV:LPV dispersion, RTV reached about 0.012 mg/mL (amorphous solubility about 0.033) and LPV about 0.005–0.007 mg/mL (about 0.018), close to the one third that Eq. 9 predicts. ···
More detail
The ternary dispersion (90% PVP, 10% of a 1:1:1 molar ATV:RTV:LPV mixture) was dissolved like the others (Fig. 9). RTV stayed at about 0.0120–0.0127 mg/mL and LPV at about 0.0052–0.0066 mg/mL for 120 min, against amorphous solubility lines of about 0.033 and 0.0183 mg/mL: about 36–38% and 28–36% of the line. ATV was plotted at about 0.037–0.054 mg/mL against a line of about 0.093 mg/mL (about 40–58%); these ATV points carry the same values and error bars as the ATV series of the PM in Fig. 4, so the three-drug result for ATV is unresolved. With three drugs at equal moles, Eq. 9 gives X1 = 1/3 for each; the authors write that, "As expected", each drug reached "about one third" of its amorphous solubility, and the abstract says the model predicted the ternary case well. No LPV-alone dissolution series is shown. ······
04Further observations
- RTV and ATV are miscible: ATV lowered the RTV melting onset from about 394 to 380 K, and melt-quenched blends showed one Tg. ·
- Amorphous solubility is about 14 times crystalline for RTV and about 83 times for ATV.
- NTA counts rose above each drug's amorphous solubility; a mixture below both single-drug limits counted fewer particles than buffer. ·
- Donors at crystalline solubility gave no detectable drug in the receiver.
More detail
- RTV and ATV mix in the amorphous state. In physical mixtures with amorphous ATV, the melting onset of crystalline RTV fell from about 394.4 K (no ATV) to about 380.1 K at an ATV mole fraction of about 0.52 (about 382.8 K at 0.61), which the authors read as "indicating" miscibility in the melt. Melt-quenched mixtures showed one Tg at every ratio, from about 349 K at an RTV weight fraction of about 0.39 to about 323 K for pure RTV; the authors call this "well described" by the Fox equation, though the measured values lie about 3–8 K below the Fox line. All PVP dispersions were amorphous with a single Tg of 139–160 °C, which the authors attribute to the low drug loading. ······ (Fig. 3)
- Single-drug solubilities. At 37 °C in pH 6.8 buffer: crystalline RTV (3.2 ± 0.9) × 10⁻⁶ M and amorphous (45.2 ± 2.0) × 10⁻⁶ M; crystalline ATV (1.6 ± 0.2) × 10⁻⁶ M and amorphous (132.1 ± 2.0) × 10⁻⁶ M. With both crystals present, RTV reached (4.9 ± 0.4) × 10⁻⁶ M and ATV was unchanged. The LPV values, (4.29 ± 0.2) × 10⁻⁶ M crystalline and (27.2 ± 2.0) × 10⁻⁶ M amorphous, are footnoted to ref 27.
- Why ATV gains more from being amorphous. The authors split solubility into a crystal-packing term (ideal solubility, Eq. 5) and a solvation term (activity coefficient, Eq. 4); the amorphous form "reduces the barrier to only the solvation contribution". They write that ATV's larger crystal term and lower log γ explain its higher amorphous solubility, and its high Tm and ΔHm its lower crystalline solubility. The Fig. 2 values do not match Eq. 5 recomputed from Table 1, but the order of the terms holds. The two drugs differ mainly in Tm (399 vs 483 K); ΔH of fusion differs by only 8%. ······
- Particles above the limit. NTA counts rose with concentration: buffer 4.74 × 10⁶ particles/mL; RTV 1.52 × 10⁷, 6.00 × 10⁷ and 5.88 × 10⁸ at 20, 40 and 50 µg/mL; ATV 6.54 × 10⁶, 2.15 × 10⁸ and 4.15 × 10⁸ at 55, 110 and 150 µg/mL. Particle size also grew with concentration (Table S1, not supplied). The authors read this as no scattering below the amorphous solubility and more drug-rich phase above it, "consistent with the concept" that free drug is capped once LLPS occurs. They also state that 55 µg/mL ATV plus 20 µg/mL RTV, each below its own amorphous solubility, formed a scattering phase ("This confirms" a drug-rich phase at lower supersaturation), but that mixture counted 1.08 × 10⁶ particles/mL, fewer than buffer alone. ······ (Fig. 8)
- Crystalline-solubility donors. With donors at crystalline solubility, receiver concentrations stayed below the 2.7 × 10⁻⁷ mg/mL detection limit, so no flux value was given; these runs were not repeated. The authors take this as further confirmation that supersaturated solutions give higher flux. Mannitol tests showed that the donor concentrations did not harm the monolayers. ···
- ATV alone overshoots slightly. The ATV-alone dispersion reached about 0.101–0.119 mg/mL, about 8–28% above the amorphous solubility measured by antisolvent addition (about 0.093 mg/mL). ·
- Down to crystalline solubility. By Eq. 7, free RTV falls to its crystalline solubility when its mole fraction in the drug-rich phase is around 0.1. ·
05How the authors connect the findings
More detail
- When LLPS occurs, the drug-poor phase is in metastable equilibrium with a water-saturated drug-rich phase. The highest supersaturation that can be held before crystallization "is dictated by the concentration at which the drug-rich phase forms" and stays constant while the two phases coexist; how long it lasts depends on nucleation kinetics. The drug-poor concentration after LLPS equals the predicted amorphous solubility (Almeida e Sousa 2014, ref 23). ··
- RTV and ATV are miscible in the amorphous state (melting point depression, single Tg). When a two-drug dispersion dissolves, or both drugs are pushed above their solubility by antisolvent addition, each solute in water is in metastable equilibrium with one drug-rich phase that holds both drugs (Scheme 3). Dosing two single-drug dispersions together gives the same mixed phase on dissolution ("our data show"). ··
One drug. The drug-rich phase is pure (X1 = 1) → free drug reaches the amorphous solubility → flux reaches its plateau, since flux is linear in free drug and levels off at the amorphous solubility. ··
Two or more miscible drugs. "If mixing in the drug-rich phase is ideal", each drug's mole fraction there sets its free concentration, S1 = SA1·X1 → each drug undergoes LLPS at a lower concentration → the highest supersaturation falls → flux falls by the same factor, J1 = JA1·X1. ····
- The drug-poor phase then sits on the boundary line of Fig. 7; "Eventually crystallization will occur" and the concentrations drop to the crystal solubility.
What sets the level. The composition of the drug-rich phase, which depends on the dose ratio. A wide range of supersaturations can therefore arise, unlike salting out or cocrystallization, where a new crystal of fixed stoichiometry forms. With three or more miscible drugs each mole fraction falls further (Eq. 9), so the risk is "exacerbated"; a drug at a low mole fraction could even fall below its crystalline solubility. ···
Conclusion drawn. The reduced supersaturation and flux of the combinations are explained by a lower LLPS concentration of each drug in the presence of other miscible drugs (abstract: "can be explained by"). The lower thermodynamic activity is expected to cut membrane transport and "is anticipated to negatively impact bioavailability". ··
06What it means for formulation
- ASDs of several miscible drugs are "clearly at risk" of lower supersaturation than single-drug dosing.
- Dosing separate formulations together does not avoid the problem.
- At the clinical 1:3 RTV:ATV ratio, RTV is expected to reach only about 25% of its amorphous solubility.
- The drug with the smallest molar share, often a low-dose booster such as RTV, loses the most.
More detail
- Many fixed-dose combinations contain structurally similar drugs, so the likelihood of at least partial miscibility in the amorphous state and in the drug-rich phase is "quite high"; ASDs with several APIs are "clearly at risk" of a lower achievable supersaturation than single-drug products dosed individually.
- Co-administering the single-drug formulations does not solve this, because a new drug-rich phase containing both drugs forms on dissolution.
- At the recommended dose, 100 mg RTV with 300 mg ATV (about 1:3 by moles), Eq. 7 gives free RTV at only about 25% of its amorphous solubility without ATV ("it can be expected"). ··
- Awareness of how multidrug combinations change solution thermodynamics is "essential".
- The effect is not limited to ASDs: mixed drug-rich phases "may form" in vivo when weak bases that supersaturate on gastric emptying are given together.
- The lower supersaturation "may in turn impact" absorption in vivo and "is likely" to matter for some fixed-dose combinations or co-administered drugs. ·
- The work gives the thermodynamic basis for the lower than expected dissolution of coamorphous systems reported earlier (Nguyen 2014, ref 16).
- Each drug's share is set by moles, not mass, so the drug given at the lowest molar dose, often a booster such as RTV, loses most of its ceiling.
- A single-drug dissolution or flux test overstates what each drug achieves in a combination; for miscible pairs, a first estimate is each drug's amorphous solubility times its molar share of the combined drug.
- More powder or more drug does not lift the ceiling once a shared drug-rich phase forms; only the composition of that phase matters. Partners that do not mix in the amorphous state, or release separated in time or place, might avoid the loss, but this paper did not test either.
- The coamorphous route, chosen for physical stability and fast dissolution, may trade away supersaturation when both drugs are poorly soluble and miscible.
07Open questions
- Do mixed drug-rich phases form in vivo, and how much do they cut absorption? ·
- Can a minor drug fall below its crystalline solubility?
- The drug-rich phase composition was calculated, not measured, and non-ideal mixing was not tested. ·
More detail
- Absorption and bioavailability of co-administered drugs were not measured; the authors expect an effect ("may in turn impact", "is anticipated"). ·
- Similar drug-rich structures "may form" in vivo when weakly basic drugs that supersaturate after gastric emptying are given together.
- A component at a low mole fraction "could even" fall below its crystalline solubility; this was not shown experimentally.
- How fast the mixed supersaturated solutions crystallize was not studied.
- The drug-rich phase composition was found by mass balance, not analysed, and activity coefficients in that phase were not measured, so the ideal-mixing assumption is tested only by the fit. ·
- Only one polymer (PVP), one drug load (10%), one buffer and three structurally related, miscible drugs were tested; partly miscible or immiscible pairs were not.
- The three-drug ATV data repeat the PM series, so the ternary result for ATV is unresolved.
- Caco-2 donors were in HBSS pH 6.5, not the pH 6.8 buffer used for solubility, and their concentrations were not reported.
- Whether bile salts, dissolved polymer or other biorelevant components change the shared phase was not examined.
08How solid
AI assessment, not a statement made in the paperFor RTV and ATV, dissolution, the composition series, antisolvent tests and Caco-2 flux agree, with controls and replicates, that a 1:1 combination about halves each drug's ceiling. The co-dosing result for RTV, the three-drug ATV data and the NTA evidence are weaker, and the in vivo impact is inferred. ·······
More detail
- Single-drug and 1:1 binary dispersions differ about two-fold for both drugs over 120 min, with n = 3 and SD; doubling the powder gives the same result. ·
- Two independent routes, dispersion dissolution and antisolvent addition, give the same linear dependence on mole fraction and fall on one ATV–RTV line. ··
- Caco-2 flux drops by the same factor as free drug, matching Eq. 8. ·
- The model arithmetic checks: Eq. 7 gives 0.246 for the clinical ratio, Eq. 8 gives 5.25 × 10⁻⁵ mg/min/cm² for ATV, Eq. 9 gives one third. ··
- Miscibility is shown by two methods. ·
- The drug-rich phase composition was calculated by mass balance, and mixing in it was assumed ideal, not measured. ·
- The equivalence of one dispersion and two co-dosed dispersions holds for ATV; for RTV the PM gave about 16–45% higher concentrations.
- The three-drug ATV series repeats the PM values and error bars; the one-third result holds for RTV and LPV only. ·
- The NTA count of the mixed solution is below buffer, so it does not show a drug-rich phase below the single-drug limits.
- ATV alone reached 8–28% above its antisolvent amorphous solubility, and which SA1 sets the Fig. 5 model line is not stated; the Fig. 5 caption names the wrong equation. ·
- Caco-2 donors were in HBSS pH 6.5, the ATV-alone donor was only about 1.06 times its pH 6.8 amorphous solubility, donor concentrations were not reported, and boundary-layer effects were not tested. ·
- The crystalline-solubility flux comparison rests on receiver values below detection from runs that were not repeated.
- The Fig. 2 solubility terms do not match Eq. 5 recomputed from Table 1; the Tg values lie 3–8 K below the Fox line; Table 1 is cited from ref 25 and its RTV Tm differs by about 5 K from Fig. 3a; the ATV form used and the source of the LPV amorphous solubility are unclear. ·····
- No in vivo data. ·
09Figure guide
Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.
| Figure | What it does in the paper | Supports | Check (AI note) |
|---|---|---|---|
| Scheme 1 (p.173) | Background: above its amorphous solubility one drug splits between a drug-poor solution and drug-rich droplets. | 0.1 | A schematic, not data. |
| Scheme 2 (p.174) | Background: free energy of crystalline, amorphous, supersaturated and phase-separated states; the ceiling the paper builds on.· | 0.1 | A schematic, not data. |
| Fig. 1 (p.175)key figure | Defines the systems: structures of RTV, ATV and LPV, with similar backbones. | 0.2 | |
| Table 1 (p.175) | Drug properties: MW, pKa, log P, Tm, ΔH of fusion, Tg; RTV and ATV differ mainly in Tm.· | 0.4 | Cited from ref 25; the RTV Tm differs by about 5 K from Fig. 3a. |
| Table 2 (p.177) | Sets each drug's ceiling: crystalline and amorphous solubility, amorphous about 14 times crystalline for RTV and 83 times for ATV. | 0.2, 0.4 | LPV values come from ref 27; the Fig. 9 LPV line differs. |
| Fig. 2 (p.177) | Splits solubility into crystal and solvation terms to explain why ATV gains more from being amorphous.· | 0.4 | Plotted terms do not match Eq. 5 recomputed from Table 1; the order holds.· |
| Fig. 3 (p.177)key figure | Shows RTV and ATV are miscible: melting point depression of RTV and one mixture Tg.· | K7 | Tg values lie 3–8 K below the Fox line. |
| Fig. 4 (p.178)key figure | The central dissolution result: single-drug dispersions sit at the amorphous solubility, the 1:1 binary dispersion and the physical mixture near half. | F1, F2, K1, K2 | RTV from the physical mixture runs 16–45% above the binary dispersion; ATV alone overshoots its amorphous solubility.· |
| Fig. 5 (p.178)key figure | Highest free ATV and RTV vs RTV mole fraction in binary dispersions: two straight lines on the model lines. | F3, K3, K4 | Caption names Eq. 5, text Eq. 7; x_RTV 0.3 and 0.7 not shown; the SA1 behind the ATV line is not stated.·· |
| Fig. 6 (p.178)key figure | The polymer-free test: free ATV and RTV vs RTV mole fraction in antisolvent drug-rich phases, on the Eq. 7 lines. | F3, K3, K4 | |
| Fig. 7 (p.179)key figure | Reads the data as a two-solute phase diagram: dispersion and antisolvent points on one ATV–RTV line, with Regions II and III. | F4, K4 | |
| Fig. 8 (p.179)key figure | NTA counts: particles rise above each drug's amorphous solubility; offered as proof of a mixed phase below the single-drug limits. | 0.4, K8 | The mixture counts fewer particles than buffer. |
| Table 3 (p.180) | Caco-2 flux of each drug alone and from the 1:1 mix: about half in the mix. | F5, K5 | Donors in HBSS pH 6.5; donor concentrations not reported. |
| Scheme 3 (p.180)key figure | The picture behind the model: two miscible drugs share one drug-rich droplet. | 0.5 | A schematic, not data. |
| Fig. 9 (p.181)key figure | Three-drug dispersion: RTV and LPV near one third of their amorphous solubility. | F6, K6 | The ATV points repeat the physical-mixture series of Fig. 4; the one-third result holds for RTV and LPV only.· |
| Fig. S1 (SI, cited p.174) | DSC and XRPD of the crystalline ATV made by slurry; SI not supplied. | ||
| Figs. S2–S4 (SI, cited p.176) | UV extinction curves behind the amorphous solubilities, and single-Tg data of the mixtures and dispersions; SI not supplied.·· | 0.4 | |
| Table S1 (SI, cited p.178) | NTA particle sizes, said to grow with concentration; SI not supplied. | 0.4 |