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Original: publisher page

Anura S. Indulkar, Yi Gao, Shweta A. Raina, Geoff G. Z. Zhang*, Lynne S. Taylor* · Molecular Pharmaceutics (Just Accepted Manuscript, published on the web 03 May 2016) (2016)

Exploiting the phenomenon of liquid-liquid phase separation for enhanced and sustained membrane transport of a poorly water soluble drug

Above its amorphous solubility, clotrimazole forms drug-rich nanodroplets that keep passive membrane flux at its ceiling until they are used up, whereas large amorphous particles do not.

Abbreviations

LLPS liquid-liquid phase separation; ASD amorphous solid dispersion; NTA nanoparticle tracking analysis; HPMC-606 hydroxypropyl methylcellulose 606; C0 initial donor concentration; Cd, Cr drug concentration in the donor and receiver chamber; C_amorph (= C_LLPS) amorphous solubility; Cmax peak receiver concentration; J flux; Jmax maximum flux; K, K′ rate constants of the transport model; Fr receiver flow rate; Vd, Vr donor and receiver volume; FaSSIF fasted state simulated intestinal fluid; AUC area under the concentration-time curve.

Graphical abstract: Intestinal and blood compartments without and with a droplet phase
Graphical abstract · p.29 · Intestinal and blood compartments without and with a droplet phaseShows. without droplets the blood-side curve peaks and falls; with droplets it plateaus until the droplet triangle is used up; vials show a clear one-phase and a turbid two-phase solution.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

Do the nanodroplets formed by liquid-liquid phase separation act as a reservoir that sustains the maximum membrane flux of a supersaturated drug solution when the receiver side stays a sink?

Short answer

Yes, for clotrimazole in a flow-through diffusion cell: flux rose with donor concentration only up to the amorphous solubility, donors holding nanodroplets kept that maximum longer the more droplets they held, and 150-250 µm amorphous particles gave no such effect. ····

Conclusion

For clotrimazole in pH 8 buffer at 37 °C, flux across a regenerated cellulose membrane under sink conditions rises linearly with donor concentration up to the amorphous solubility of 7.5 µg/mL and not beyond, which the authors attribute to the drug activity of the free solution staying constant once a drug-rich phase forms ("clearly observed"). ··· Donors above the amorphous solubility held the maximal receiver concentration for a time that grew with the amount of drug present as nanodroplets, which the authors explain by droplets replenishing permeated drug ("readily explained by a model"). ··· Ground amorphous particles of 150-250 µm, at 1000 times more drug, gave no reservoir effect, "most likely" because they dissolve too slowly. ·· One rate constant fitted all receiver profiles, which the authors take as support ("further supports the supposition") that the droplets themselves do not cross the membrane. · Two links of the argument were inferred, not measured: the dissolution speed of the droplets, estimated from size alone, and the donor depletion times, which were back-calculated from receiver data. ··· The step to oral absorption is a hedged extrapolation ("may prove advantageous"; "can potentially translate into high bioavailability"). ·

01Why this study

Known 1Flux follows activity, not total concentration

An additive-free supersaturated solution can permeate faster than a solubilized one of equal concentration.

Higuchi 1960, ref 11; Raina 2015, ref 14

Known 2The amorphous solubility is a ceiling

Above it the solution separates into a water-rich phase at the amorphous solubility and dispersed drug-rich nanodroplets, and flux stops rising.

Ilevbare 2013, ref 15; Raina 2014, ref 16 ·

Known 3The droplets were thought to be a reservoir

Fast-dissolving droplets might replace absorbed drug, for longer the more droplets there are.

Raina 2014, ref 16

Known 4But it had never been shown

Earlier transport set-ups lost sink conditions as drug accumulated on the receiver side.

Raina 2015, ref 14; Raina 2014, ref 16

Gap → this paperDoes the nanodroplet phase actually hold flux at its maximum when the receiver is kept a sink?
More detail

What was already known. The introduction builds on these points:

  • Two ways to raise solution concentration. Poor aqueous solubility drives formulation strategies that either solubilize the crystal (surfactants, cyclodextrins) or create supersaturation, as amorphous solid dispersions (ASDs) do on dissolution. A solution is supersaturated only when the solute activity exceeds that of a solution in equilibrium with the crystal, and since membrane flux depends on activity, an additive-free supersaturated solution can give a higher flux than a solubilized solution of the same total concentration. (refs 1-9; Mullin, ref 10; Higuchi 1960, ref 11; Barry 1985, ref 12; Miller 2012, ref 13; Raina 2015, ref 14)
  • LLPS sets a ceiling. Without crystallization, highly supersaturated solutions of lipophilic drugs undergo liquid-liquid phase separation (LLPS) once the amorphous solubility is exceeded: the water-rich phase stays at the amorphous solubility and the excess drug forms a colloidal drug-rich phase, the two in metastable equilibrium. Activity and flux rise linearly with concentration up to the amorphous solubility and not above, so the amorphous solubility is the maximum supersaturation that can be sustained. (Ilevbare 2013, ref 15; Raina 2014, ref 16) ··
  • The drug-rich phase is made of nanodroplets. The amorphous precipitate generally exists as nanodroplets, which, being small and amorphous, can dissolve rapidly compared with crystalline material. (Jackson 2016, ref 7; Ilevbare 2013, ref 15; Indulkar 2015, ref 17; refs 18-21)
  • Droplets form in practice. Nanodroplets also form when an ASD dissolves fast enough to exceed the amorphous solubility (Jackson 2016, ref 7; Alonzo 2011, ref 9), and weakly basic drugs dissolved in the stomach can undergo LLPS after the pH rises in the intestine (Hsieh 2012, ref 20; Psachoulias 2011, ref 22; Indulkar 2015, ref 17).
  • The reservoir idea. For a system that has undergone LLPS, the solution phase should give the maximum possible flux while the fast-dissolving droplets replenish absorbed drug, and the effect should last longer with more drug-rich phase; LLPS is therefore expected to be advantageous in vivo. (Raina 2014, ref 16)
  • Why it was untested. The reported transport studies on LLPS systems became non-sink as transport proceeded and could not show a reservoir effect. (Raina 2015, ref 14; Raina 2014, ref 16)
  • The tool. Flow-through diffusion cells, used before for skin permeation of drugs and topical products, pump fresh fluid through the receiver and so keep it a sink, closer to in vivo clearance by blood flow than a static side-by-side cell. (Akhter 1984, ref 23; Harrison 1995, ref 24; Squier 1997, ref 25; Bronaugh 1985, ref 26)

What the paper set out to do. Demonstrate the reservoir effect in vitro with clotrimazole as model compound in a flow-through cell: below the LLPS concentration flux should fall as the donor depletes; above it, a steady flux should persist until the droplet phase is consumed.

02How they approached it

One weakly basic drug, clotrimazole, studied at pH 8 where it is ~99% unionized, so that only the free-drug concentration changes; a flow-through cell keeps the receiver a sink, so a flat receiver concentration can only come from a constant donor activity. ···

Clotrimazoleweak base, pKa ≈6The only drug; melting temperature 142 °C; crystalline solubility 0.5 µg/mL and amorphous solubility 7.5 µg/mL at pH 8, 37 °C; measured. ··
One-phase supersaturated solutions0.5-7 µg/mL; 7.5 µg/mL in the particle comparisonAt or below the amorphous solubility, no droplets; measured. ·
Two-phase solutions with nanodroplets8, 10, 15, 20 µg/mL totalContinuous phase at 7.5 µg/mL plus drug-rich droplets of ≈111-257 nm; measured. ··
Suspension of macroscopic amorphous particles7.5 µg/mL solution plus 7.5 mg/mL melt-quenched, ground glass of 150-250 µmSame continuous phase, 1000 times more dispersed drug, particles about 1000 times larger than the droplets; measured. ··

What was done

Experiment

Excess crystal in pH 8 buffer, 48 h, 37 °C→HPLC→crystalline solubility.·

Experiment

Methanol stock added to buffer at 10 µL/min→extinction at 400 nm→LLPS onset.·

Experiment

Solutions of 8-20 µg/mL→NTA→droplet size and number.·

↓
Experiment

Flow-through cell, 37 °C, receiver flow 1.8 mL/h→receiver concentration over 5 h for 11 donors of 0.5-15 µg/mL, and over 16 h for 10-20 µg/mL with HPMC-606→flux and Jmax.·····

Model

Mass balances with a sink receiver→eq 10 below and eqs 12-13 above the LLPS onset→one fitted rate constant K.···

↓
Comparison

Nanodroplets versus 150-250 µm amorphous particles at the same 7.5 µg/mL continuous phase.·

Analysis

Donor concentration back-calculated from receiver data→when the droplets run out.·

↓
Literature

Ledipasvir dose, amorphous solubility in FaSSIF and intestinal volume→dose number and the case for LLPS in vivo.

More detail

What was done

  1. Solubilities. Crystalline solubility: excess clotrimazole equilibrated in 50 mM phosphate buffer pH 8 for 48 h at 37 °C, solid removed by ultracentrifugation at 40000 rpm, supernatant assayed by HPLC-UV at 210 nm. Amorphous solubility: a 5 mg/mL methanolic solution was pumped at 10 µL/min into 15 mL of stirred buffer at 37 °C while extinction at 400 nm was recorded; the concentration at which scattering started to rise was taken as the amorphous solubility (LLPS concentration). ··
  2. Droplets. Solutions of 0.5-20 µg/mL were prepared at 37 °C and analysed by nanoparticle tracking analysis (NTA, Nanosight LM10, 532 nm laser), which sizes particles from their Brownian motion with the Stokes-Einstein equation and counts them. ·
  3. Diffusion cell. A Permegear ILC07 system of seven in-line Kel-F cells at 37 °C. Each cell has a 2 mL donor chamber and a 0.708 mL receiver chamber separated by a regenerated cellulose membrane (cut-off 12-14 kD, stated to mean 3-4 nm pores), so the droplets cannot pass and only dissolved drug diffuses; the area is 1.77 cm². Fresh buffer is pumped through each receiver at 1.8 mL/h and the outflow collected in vials, every 0.5 h in the 5 h set and every 1 h in the 16 h set (read from the figures). Each sample gives the concentration of its interval, not a cumulative amount. ·· (Fig. 1)
  4. Two sets of runs. Set 1: 11 donor concentrations from 0.5 to 15 µg/mL for 5 h. Set 2: 10, 15 and 20 µg/mL for 16 h, prepared by titrating a methanol stock into buffer, with 10 µg/mL HPMC-606 in the buffer to stop clotrimazole from crystallizing over the long run; the polymer did not change the LLPS onset. ··
  5. Particle comparison. A 7.5 µg/mL one-phase solution, the same solution with 7.5 µg/mL extra drug as nanodroplets (15 µg/mL total), and the same solution with 7.5 mg/mL of amorphous clotrimazole made by melting at 150 °C, quenching in liquid nitrogen and grinding to 150-250 µm. ·
  6. Flux. Each receiver concentration was converted to mass and divided by the 1.77 cm² area to give the flux J; Jmax is the highest flux of a profile. ·
  7. Model. Assuming a pseudo-steady concentration profile in the membrane and a negligible receiver concentration (the receiver is continuously washed), the donor empties by first-order kinetics with rate constant K, and the receiver concentration follows eq 10. While droplets are present the donor is held at the amorphous solubility (eq 12); after they are consumed the donor decays again from that value (eq 13). K′ is tied to K through the chamber volumes (eq 14), so K is the only fitted parameter; it differed slightly between profiles. ········
  8. Donor back-calculation. Donor concentration over time was derived from the initial concentration and the cumulative receiver concentration (Fig. 7). ·

Key equations

Pseudo-steady membrane flux (Eq. 1)
J=Deffl(Cd−Cr)

Flux is proportional to the concentration difference of dissolved drug across the membrane, with an effective diffusion coefficient D_eff and path length l. With fresh buffer washing the receiver, C_r is dropped (eq 4).·

Donor depletion (Eq. 7)
Cd(t)=C0e−Kt

Without droplets the donor empties exponentially, with K = A D_eff/(V_d l) (eq 6).·

Receiver concentration, one-phase donor (Eq. 10)
Cr(t)=K′C0(e−Kt−e−FrVrt)FrVr−K

The receiver fills with drug from the donor and is washed out at the rate F_r/V_r, so its concentration rises to a peak and then falls as the donor depletes.

Receiver concentration with droplets (Eq. 12)
Cr(t)=K′Camorph(1−e−FrVrt)FrVr−K

While droplets last the donor is held at the amorphous solubility, so the receiver rises to a plateau; after they are consumed, eq 13 lets the donor decay from C_amorph.·

Linking the two rate constants (Eq. 14)
K′=KVdVr

With constant D_eff, area and path length, K′ follows from K and the chamber volumes, leaving one fitted constant; its mean was 0.102 ± 0.012 h⁻¹.·

Amorphous solubility (Eq. 15)
Camorph=exp(−ΔGRT)exp(−I(a))Ccrystal

The amorphous solubility exceeds the crystalline one by a free-energy factor, reduced by a correction for water absorbed into the amorphous phase; cited from refs 31 and 32, printed with square brackets, and the sign convention of ΔG is not stated.·

Terms used on this page
  • Amorphous solubility (here also LLPS concentration, C_amorph): the highest concentration of free drug a supersaturated solution can hold before a drug-rich phase separates.
  • LLPS: separation of the supersaturated solution into a water-rich phase and dispersed drug-rich nanodroplets.
  • Sink conditions: the receiver concentration stays near zero, so it does not slow transport.
  • Reservoir effect: droplets dissolving to replace drug that has crossed the membrane, so the donor activity stays at its maximum.
  • Cmax: the peak receiver concentration of a run; Jmax: the peak flux.
  • Dose number: dose divided by the product of solubility and fluid volume; above 1 the dose cannot all dissolve.
Fig. 1: The flow-through diffusion cell
Fig. 1 · p.21 · The flow-through diffusion cellShows. receiver fluid pumped through seven cells; donor chamber on a membrane over the receiver chamber; outflow collected in vials.

03Main findings

1

Clotrimazole separates into a drug-rich phase at 7.5 µg/mL, 15 times its crystalline solubility

Crystalline solubility was 0.5 µg/mL; extinction stayed flat up to 7.5 µg/mL and rose linearly above, so the amorphous solubility is 7.5 µg/mL, a ratio of 15. ··

Fig. 2: LLPS onset by extinction at 400 nm
Fig. 2 · p.21 · LLPS onset by extinction at 400 nmShows. flat extinction up to 7.5 µg/mL, then a linear rise.Also supports K5
More detail

The crystalline solubility at pH 8 and 37 °C was 0.5 µg/mL. During slow addition of a methanolic stock the extinction at 400 nm stayed at ≈0.001-0.006 up to about 6.5 µg/mL and then rose linearly to ≈0.099 at ≈12.2 µg/mL; the two dashed lines cross at the marked 7.5 µg/mL, taken as the amorphous solubility, which gives an amorphous-to-crystalline ratio of 15. Because clotrimazole is ~99% unionized at pH 8, the authors treat both values as those of the unionized form. HPMC-606 at 10 µg/mL did not change the onset (data not shown). ····· (Fig. 2)

2

More drug above the onset gives more droplets rather than larger ones

Droplets measured ≈111 nm at 8 µg/mL, ≈223 nm at 10 µg/mL and ≈246-257 nm at 15-20 µg/mL; their number rose from 1.2 × 10^8 to 12.5 × 10^8 per mL between 8 and 20 µg/mL.

Fig. 3: Droplet size and number above the onset
Fig. 3 · p.22 · Droplet size and number above the onsetShows. bars = size (left axis, nm); line = particle concentration (right axis, × 10^8 per mL).Read it as. size levels off from 10 µg/mL while the number keeps rising.Also supports K2
More detail

NTA detected scattering species only above the amorphous solubility. Droplet size rose from ≈111 nm just above the onset (8 µg/mL) to ≈223 nm at 10 µg/mL and then changed little (≈246 and ≈257 nm at 15 and 20 µg/mL; the text says "fairly constant at 250 nm"). The particle concentration rose about 10 fold, from 1.2 × 10^8 to 12.5 × 10^8 particles/mL (≈3.0 and ≈5.9 × 10^8 at 10 and 15 µg/mL). From the similar sizes at 10-20 µg/mL the authors assume similar dissolution properties, so more drug means a larger reservoir. Replicates and the meaning of the error bars are not stated, and the droplet size is quoted as 200, 220 or 250 nm in different places. ··· (Fig. 3)

3

Flux rises with concentration only up to the amorphous solubility

Jmax rose linearly from ≈0.06 µg/(h·cm²) at 0.5 µg/mL to ≈0.69 at 8 µg/mL and stayed at ≈0.69 at 10 and 15 µg/mL; the peak receiver concentration Cmax followed the same pattern. ··

Fig. 6: Maximum flux against initial donor concentration (panel B)
Fig. 6 · p.25 · Maximum flux against initial donor concentration (panel B)Shows. linear rise to 8 µg/mL, flat above; dashed lines are guides.Also supports K1
More detail

In the 5 h set the receiver concentration of every run rose to a peak at about 1.5 h, which the authors put down to the lag for drug to cross the membrane and to dilution by drug-free fluid in the tubing. Cmax rose with initial donor concentration up to 8 µg/mL (≈0.056 µg/mL at 0.5 µg/mL; ≈0.673 at 8 µg/mL) and not above (≈0.68-0.71 at 10 and 15 µg/mL). The derived Jmax rose linearly to ≈0.615 at 7 and ≈0.686 µg/(h·cm²) at 8 µg/mL and stayed at ≈0.69 at 10 and 15 µg/mL; the break between the rising and the flat guide lines lies near 8 µg/mL, which the authors call "close to the amorphous solubility". Their reading: once LLPS has occurred the free-drug activity cannot rise further, and drug in the droplets "is not expected" to permeate, so the amorphous solubility marks the limit of Jmax, Cmax and supersaturation; the pattern is "clearly observed" for clotrimazole and matches earlier felodipine and nifedipine data. ····· (Fig. 6)

4

Nanodroplets hold flux at its maximum until they are used up

Below the onset the receiver concentration fell after its peak; above it, it stayed flat for about 1.5 h at 10 µg/mL and for the whole 5 h at 15 µg/mL, and for 1, 5 and at least 13 h at 10, 15 and 20 µg/mL in the 16 h runs. ···

Fig. 4: Receiver concentration over time; A: 0.5-15 µg/mL for 5 h; B: 10, 15, 20 µg/mL for 16 hFig. 4: Receiver concentration over time; A: 0.5-15 µg/mL for 5 h; B: 10, 15, 20 µg/mL for 16 h
Fig. 4 · p.22-23 · Receiver concentration over time; A: 0.5-15 µg/mL for 5 h; B: 10, 15, 20 µg/mL for 16 hShows. falling profiles below the onset; flat profiles above it, longer at higher concentration; lines are model fits.Read it as. legend numbers are initial donor concentrations in µg/mL; note the different y-axes of A and B.Also supports K2
More detail

In the 5 h set, every one-phase donor (0.5-7 µg/mL) gave a receiver concentration that fell after its peak, more steeply at higher concentration (for example 7 µg/mL: ≈0.602 at 1.5 h to ≈0.464 µg/mL at 5 h); the authors attribute this to donor depletion. At 8 µg/mL, only 0.5 µg/mL above the onset, the profile also fell. At 10 µg/mL the concentration stayed at Cmax for about 1.5 h and then declined (≈0.598 at 5 h); at 15 µg/mL it stayed at ≈0.68-0.72 for the whole run. ··

In the 16 h set (with HPMC-606) Cmax was almost the same for 10, 15 and 20 µg/mL, but the steady period lengthened with concentration: 1 h at 10 µg/mL (fit flat at ≈0.86 from 3 to 4 h, then down to ≈0.26 µg/mL at 16 h), 5 h at 15 µg/mL (fit flat at ≈0.94 from 3 to 8 h, data ≈0.50 at 16 h) and 13 h at 20 µg/mL, a plateau that lasted to the end of the run, so 13 h is a lower bound. ··

The back-calculated donor concentration (Fig. 7) of the 8 µg/mL run reached 7.5 µg/mL at about the time of Cmax (≈7.51 at 1.5 h), that of the 10 µg/mL run between 2 and 2.5 h (≈7.41 at 2.5 h), and that of the 15 µg/mL run was still ≈8.97 µg/mL at 5 h. The authors conclude that the droplets were used up before Cmax at 8 µg/mL, within 3 h at 10 µg/mL and not within 5 h at 15 µg/mL, and that flux falls only when the droplet drug is consumed ("readily apparent"). The back-calculation, however, subtracts summed receiver concentrations without the volume ratio of collected fluid to donor; a mass balance with the stated volumes gives a decline about 0.45 times as fast. ··· (Fig. 7)

The authors' reading is that the droplets replenish drug that crosses the membrane and keep the donor at the amorphous solubility, a model by which the observation is "readily explained".

Fig. 7: Back-calculated donor concentration, 8, 10 and 15 µg/mL
Fig. 7 · p.25 · Back-calculated donor concentration, 8, 10 and 15 µg/mLShows. horizontal line = LLPS concentration; vertical line = time of Cmax.
5

Large amorphous particles give no reservoir, even with 1000 times the drug

With 7.5 mg/mL of 150-250 µm amorphous particles the receiver concentration peaked at ≈0.63 and fell to ≈0.42 µg/mL by 5 h, like the one-phase 7.5 µg/mL control (≈0.63 to ≈0.49); with 7.5 µg/mL extra drug as nanodroplets it stayed at ≈0.68-0.72. ·

Fig. 5: Nanodroplets against large amorphous particles
Fig. 5 · p.24 · Nanodroplets against large amorphous particlesShows. blue (droplets) stays flat; red (7.5 mg/mL particles) falls like black (one-phase control).Also supports K3
More detail

All three donors had the same 7.5 µg/mL continuous phase. The nanodroplet donor held Cmax for the 5 h of the run; the particle donor, carrying 1000 times more dispersed drug, did not, and from about 3.5 h it fell below even the control (≈0.46 against ≈0.52 µg/mL at 4 h). The authors call this "absolutely no reservoir effect". Their reading ("This suggests") is that macroscopic particles do not dissolve and re-equilibrate as rapidly as droplets, and they offer two possible reasons: surface-energy differences such as curvature and wetting ("One possible explanation"), and the much larger surface area of droplets, for which a ~1000 fold size difference gives an estimated dissolution rate at least 10^6 times higher (20 min for the large particles against 1.2 ms for 220 nm droplets). Neither dissolution rate was measured. The nanodroplet curve is the same run as the 15 µg/mL profile of the 5 h set. ······· (Fig. 5)

6

One rate constant fits profiles with and without droplets

Fitting eq 10 below 8 µg/mL and eqs 12-13 above gave slightly different K values with a mean of 0.102 ± 0.012 h⁻¹, and the authors call the fit good in both regimes. ··

More detail

The fitted lines follow the measured profiles in both sets, including the plateau and the later decline of the two-phase donors. The authors argue that droplets crossing the membrane would have a different diffusion coefficient and so a different K; since one K serves donors with and without droplets, this "further supports the supposition" that only dissolved drug crosses and the droplets act as a reservoir. Per-profile K values are not printed, and with the mean K the model gives a plateau of 0.885 µg/mL, against ≈0.69 in the 5 h set and ≈0.94 in the 16 h set; the membrane was also chosen so that droplets cannot pass. ······

04Further observations

  • The 16 h runs plateaued about 35% higher than the 5 h runs (≈0.94 against ≈0.69 µg/mL), a difference the paper does not discuss. ··
  • HPMC-606 at 10 µg/mL did not change the LLPS onset.
  • Flux profiles mirror the receiver concentrations.
  • A worked ledipasvir example gives a dose number of 36 at the amorphous solubility in FaSSIF. ·
More detail
  • Two sets, two plateaus. The two-phase donors levelled at ≈0.69 µg/mL in the 5 h set (0.5 h sampling, no HPMC-606 stated) and at ≈0.94 µg/mL in the 16 h set (1 h sampling, 10 µg/mL HPMC-606). Under eqs 12 and 14 these plateaus correspond to K ≈0.080 and ≈0.108 h⁻¹, either side of the reported mean. ···
  • HPMC-606 and the onset. Added to prevent crystallization in the long runs, the polymer did not change the LLPS onset concentration; the authors add that it "may" also stop droplets from aggregating. ·
  • Flux mirrors concentration. Flux profiles have the same shape as the receiver concentrations, for example ≈0.46 µg/(h·cm²) at 1.5 h and ≈0.30 at 5 h for 5 µg/mL, and ≈0.70-0.73 for 15 µg/mL from 3.5 to 5 h.
  • Ledipasvir example. For a 90 mg dose, an amorphous solubility of 0.025 mg/mL in FaSSIF and about 100 mL of intestinal fluid, the dose number is 36; the authors state that the amorphous solubility is reached when 2.25 mg (2.5% of the dose) has dissolved, although 0.025 mg/mL × 100 mL gives 2.5 mg. Without LLPS the rest would stay as amorphous solid and absorption could become dissolution-rate limited; with LLPS the rest would sit in droplets that hold the concentration. ··
  • Earlier evidence in the literature. Felodipine-HPMC ASDs at 10% drug loading dissolved fast and formed nanodroplets, while 50% loading reached the amorphous solubility without droplets; TPGS and albumin lowered felodipine flux at equal concentration; ABT-102 ASDs gave the same Caco-2 permeation with or without micelles, with extra permeation that Frank et al. assigned to redissolving amorphous microparticles. ··

05How the authors connect the findings

1Above the amorphous solubility the solution separates; the continuous phase stays at 7.5 µg/mL, so free-drug activity and flux cannot rise further. ·
↓
2Only dissolved drug crosses the membrane; the droplets stay in the donor. ·
↓
No dropletsDrug crosses the membrane↓the donor concentration falls↓flux falls from its peak.
Nanodroplets presentDrug crosses↓droplets dissolve within milliseconds↓the donor stays at the amorphous solubility↓flux stays maximal until the droplets are used up.··
Large amorphous particles presentDrug crosses↓particles dissolve too slowly↓the donor falls as if there were no droplets↓no plateau.·
What sets the plateau. Its length is set by the amount of drug held in droplets (more droplets of similar size); whether there is a plateau at all is set by how fast the dispersed phase dissolves, which the authors tie to droplet size. ··
Conclusion drawn. The nanodroplet phase acts as a reservoir ("readily explained by a model"), which "may prove advantageous" for bioavailability. ·
Fig. 8: Three donor cases
Fig. 8 · p.26 · Three donor casesShows. below, at and above the amorphous solubility; only case 3 keeps the receiver at Cmax,amorph until the shaded droplet phase is gone.
More detail
  1. A supersaturated solution can relieve its supersaturation either by crystallizing (the solution falls to the crystalline solubility) or by LLPS (it falls to the amorphous solubility). After LLPS the two phases are in metastable equilibrium with constant activity, and because flux depends on activity rather than total concentration, the excess drug adds nothing to flux; the amorphous solubility is therefore the limit of flux, Cmax and supersaturation. ·
  2. The membrane pores (3-4 nm) are far smaller than the droplets (≈111-257 nm), so only molecularly dissolved drug diffuses; the constant K across donors is read as further support. ··

One-phase donor. As drug leaves, the donor depletes and the driving force falls, so the receiver concentration falls after its peak, more steeply at higher concentration; this is the expected behaviour of a flow-through cell.

Nanodroplet donor. Droplets of ~220 nm are about 1000 times smaller than the ground particles and are expected to dissolve at least 10^6 times faster (1.2 ms against 20 min), so drug that crosses is replaced "instantaneously"; the donor stays at the amorphous solubility and the flux at its maximum until the droplets are consumed, after which it declines (Fig. 8, case 3). ···

Particle donor. Macroscopic amorphous particles do not dissolve and equilibrate fast enough ("most likely" too slowly) and give the profile of a one-phase solution. ·

Three generic cases. The authors summarise the argument for any supersaturating dosage form: Cmax and Jmax are lower when the donor starts below the amorphous solubility than at or above it, and equal at and above it; the maximum lasts longer above the amorphous solubility because the droplets keep the activity maximal, so the area under the curve rises from case 1 to case 3. They add that micelle-solubilized drug is not an equivalent reservoir, since the micelle lowers activity and no plateau is seen. ··· (Fig. 8)

What sets the plateau. The number of droplets, and with it the amount of drug in them, grows with concentration above the onset while droplet size stays similar at 10-20 µg/mL, so a higher concentration gives a larger reservoir and a longer plateau. ··

Conclusion drawn. Solutions containing clotrimazole nanodroplets give a membrane transport rate that is both maximized and sustained for a time set by the amount of nanodroplets; macroscopic amorphous particles do not, "most likely" because they dissolve too slowly; and the reservoir effect "may prove advantageous for enhancing bioavailability of some poorly water soluble compounds". ··

06What it means for formulation

Stated by the authors
  • Look at free drug, not total drug: solubilizers raise concentration but may slow permeation.
  • A dosage form that undergoes LLPS gives the maximum flux plus a reservoir, most useful for drugs with high dose numbers. ·
  • Making an ASD does not by itself remove dissolution-rate-limited absorption, for example at high drug loading.
AI reading, not stated in the paper
  • Extra drug above the amorphous solubility does not raise flux; it only extends how long the maximum lasts, and only if it is held in a fast-dissolving form.
  • The same amorphous form helped as nanodroplets and did nothing as 150-250 µm particles, so how an ASD releases drug (fine droplets or coarse solid) can matter as much as its amorphous state.
More detail
Stated by the authors
  • Solubilizing additives (surfactants, cyclodextrins) raise solution concentration and often bioavailability, but only free drug permeates, so permeation "may be slower" than from an additive-free supersaturated solution of the same concentration; "consideration should be given to the free drug concentration".
  • If a supersaturating dosage form undergoes LLPS, the solution phase gives the maximum achievable flux and the droplets maintain it; this is "likely" to be of particular importance for poorly soluble drugs with high dose numbers. ·
  • LLPS has "two potential consequences" for absorption: the number of molecules available for permeation is maximized, with an advantage over the crystal set by the amorphous-to-crystalline solubility ratio (15 for clotrimazole), and dissolution-rate limits disappear because droplets equilibrate instantaneously. ·
  • Simply formulating as an amorphous dispersion "would not necessarily be expected" to eliminate dissolution-rate-limited absorption, since amorphous formulations can dissolve slowly or slow down with time, as may happen at high drug loading.
  • Whether an ASD gives LLPS depends on how fast it dissolves, set by composition and particle surface area; for example, felodipine-HPMC ASDs formed droplets at 10% but not at 50% drug loading. ·
AI reading, not stated in the paper
  • For this drug the flux ceiling is reached at only 15 times the crystalline solubility; what this work shows to matter is a formulation that holds the amorphous solubility for long, not one that pushes more drug into solution.
  • The plateau lasted longer the more drug was held as droplets; for high-dose drugs this suggests judging an ASD also by how much drug it releases as droplets, not only by the peak concentration it reaches.
  • The particle comparison used a melt-quenched glass ground to 150-250 µm, about 1000 times larger than the droplets; intermediate sizes, such as those of fine ASD particles, were not tested.

07Open questions

Raised by the authors
  • Which formulations of a drug lead to LLPS, and what role do nanodroplets play in biological absorption?
  • Can nanodroplets be taken up directly by M cells of the gut?
Not covered by this paper (AI reading)
  • Droplet dissolution speed was estimated, not measured, and donor depletion was back-calculated in a way that does not match a mass balance. ·
  • Only one drug, one pH and a regenerated cellulose membrane were tested; no ASD was dissolved in the cell. ·
More detail
Raised by the authors
  • Some formulations of a given drug give LLPS and others do not; this "is clearly an area that needs more investigation", including the role of drug-rich nanodroplets in biological absorption.
  • Beyond acting as a reservoir, nanodroplets might be taken up directly by gut-associated lymphoid tissue through M cells over Peyer's patches ("it can be speculated").
  • In vivo the reservoir effect should play out over much shorter times because the absorbing surface is much larger; the 16 h of the in vitro runs reflect the small membrane. ·
Not covered by this paper (AI reading)
  • The dissolution rate of droplets and of the ground particles was not measured; the 10^6 fold estimate rests on a calculation cited from ref 39. ·
  • The donor depletion times rest on a back-calculation that subtracts summed receiver concentrations; a mass balance with the stated volumes would give slower depletion.
  • Replicates and error-bar definitions are not given, per-profile K values are not printed, and the two sets reach different plateaus. ··
  • Droplets in the receiver were not looked for; non-permeation of droplets rests on the membrane cut-off and on the constant K.
  • One drug at one pH, a regenerated cellulose membrane with no mucus, bile components or cells, and no ASD dissolving in the donor. ··

08How solid

AI assessment, not a statement made in the paper
Moderate

The flux ceiling at the amorphous solubility and the longer plateau with more droplets are clear in the raw receiver data; but replicates are not stated, the model and the donor back-calculation do not fully match the stated volumes, the two run sets level off at different heights, and only one drug was tested. ·····

More detail
What holds
  • The 11-level concentration series gives a clean linear rise of Jmax and a flat top above the onset, which falls where the independently measured LLPS onset lies. ·
  • The plateau length rises with donor concentration in both run sets, and the 20 µg/mL plateau lasted to the end of the 16 h run. ·
  • The particle control is strong in design: same continuous phase, 1000 times more amorphous drug, and no plateau.
  • The droplet number rises about 10 fold above the onset while size levels off, which fits the reading of a larger reservoir at higher concentration.
What weakens it
  • Replicate numbers and the meaning of error bars and of the ± on K are not stated.
  • With the mean K the model gives a plateau of 0.885 µg/mL against ≈0.69 and ≈0.94 measured, so the fits rely on per-profile K values that are not printed.
  • The Fig. 7 donor curves subtract summed receiver concentrations without the volume ratio; the stated depletion times (3 h at 10 µg/mL) are therefore not supported by a mass balance.
  • The 16 h set plateaus about 35% higher than the 5 h set, unexplained.
  • The claim that droplets do not cross the membrane is built into the membrane choice; the constant K is not an independent test.
  • Why large particles fail (slow dissolution) is inferred; no dissolution rate was measured, and only one particle size was tested. ·
  • The ledipasvir arithmetic contains a slip (2.25 against 2.5 mg).

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.21)key figureShows the flow-through cell that keeps the receiver a sink.0.2A schematic, not data.
Fig. 2 (p.21)key figureFixes the LLPS onset (amorphous solubility) at 7.5 µg/mL from the extinction break.F1, K5
Fig. 3 (p.22)key figureShows that more drug above the onset gives more droplets of similar size.F2, K2Replicates and error bars not defined; sizes quoted differently in the text.·
Fig. 4 (p.22-23)key figureThe core evidence: falling profiles below the onset, plateaus above it that last longer with more drug, and model fits.·F4, K2The 20 µg/mL plateau runs to the end (13 h is a lower bound); the two panels plateau at ≈0.69 and ≈0.94 µg/mL.·
Fig. 5 (p.24)key figureThe control: large amorphous particles at 1000 times more drug give no plateau.F5, K3The droplet arm is the 15 µg/mL run of Fig. 4A; the particle arm ends below the control.·
Fig. 6 (p.24-25)key figureA: flux over time, mirroring Fig. 4A; B: Jmax rises linearly to the onset and then levels off.·F3, K1
Fig. 7 (p.25)key figureBack-calculated donor concentration, used to date when the droplets run out.F4Computed from summed receiver concentrations without the volume ratio; mass balance gives slower depletion.
Fig. 8 (p.26)key figureSchematic of the three donor cases and the reservoir.0.5A schematic, not data.
Graphical abstract (p.29)Restates Fig. 8 as intestinal and blood compartments.headerA schematic, not data.