Paper page

Original: publisher page

Laura I. Mosquera-Giraldo, Lynne S. Taylor* · Molecular Pharmaceutics 12, 496-503 (2015)

Glass–Liquid Phase Separation in Highly Supersaturated Aqueous Solutions of Telaprevir

Telaprevir, a drug whose amorphous form is a glass at 37 °C, separates from supersaturated buffer into a glassy drug-rich phase at about 90 μg/mL, and that concentration caps both the dissolved drug concentration and the flux across a membrane.

Abbreviations

ASD amorphous solid dispersion; GLPS glass–liquid phase separation; LLPS liquid–liquid phase separation; HPMCAS-MF hydroxypropyl methylcellulose acetate succinate, grade AS-MF; 4-Di-2-ASP 4-(4-(diethylamino)styryl)-N-methylpyridinium iodide (fluorescent probe); DLS dynamic light scattering; DSC differential scanning calorimetry; MWCO molecular weight cutoff; RH relative humidity; Tg glass transition temperature; Tm melting temperature; ΔHf enthalpy of fusion; ΔCp heat capacity difference between crystal and amorphous form; I(a2) water-activity term of eq 1; T2 spin–spin relaxation time; τc correlation time.

Graphical abstract: Flux against concentration, with the pathways from supersaturated solution to crystals
Graphical abstract · p.496 · Flux against concentration, with the pathways from supersaturated solution to crystalsShows. flux rises to the amorphous solubility (green, about 90 μg/mL) and then levels off; the inset sketches direct crystallization against phase separation to a glassy precipitate.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

What happens when a supersaturated solution of a high-Tg drug exceeds its amorphous solubility, and does a glassy drug-rich phase behave like the liquid drug-rich phase seen with low-Tg drugs?

Short answer

Much the same. UV, NMR and fluorescence put the phase boundary at 90–92 μg/mL; the separated phase is a glass (Tg 52 °C) that redissolves within about 2 min; flux rises with concentration up to about 90 μg/mL and then levels off. Of three amorphous-solubility estimates, only the one that treats the glass as a relaxed supercooled liquid matched (97 μg/mL). ····

Conclusion

For telaprevir in pH 6.8 phosphate buffer at 37 °C, solutions above about 90 μg/mL (UV and NMR 92 ± 2, fluorescence 90 ± 1 μg/mL) form a noncrystalline drug-rich phase, which the authors call glass–liquid phase separation because the pelleted phase has a Tg of 52 °C, "consistent with" amorphous telaprevir holding a few percent water. ··· Dissolved drug (NMR) and membrane flux stop rising at that concentration, so the achievable supersaturation is "limited by the amorphous solubility", stated as approximately 18-fold over the crystal solubility of 4.6 μg/mL. ··· The authors conclude that high-Tg drugs "appear" to behave like low-Tg drugs: the glassy phase forms at a reproducible concentration, redissolves within 2 min and takes up a hydrophobic probe. · The amorphous solubility was predicted (97 ± 8 μg/mL) only by assuming that the glass formed in water is as relaxed as a supercooled liquid; this assumption, the reservoir role of the precipitate and the link to ASD dissolution ("Our data suggest") were not measured. ···

01Why this study

Known 1Supersaturation helps absorption

ASDs keep a drug amorphous and give supersaturated solutions, which raise passive absorption.

Otsuka 1988, ref 2; Bevernage 2012, ref 6

Known 2Above the amorphous solubility a second phase forms

Supersaturated solutions unmix into a disordered drug-rich phase (LLPS) at a concentration that can be estimated from the crystal solubility and the crystal–amorphous free energy difference.

Ilevbare 2013, ref 11

Known 3Flux stops rising at LLPS

Membrane flux reaches a maximum at the LLPS concentration; the drug-rich phase may act as a reservoir.

Raina 2014, ref 13

Known 4So far only low-Tg drugs

Their drug-rich phase is a supercooled liquid; a glassy drug-rich phase had not been studied.

Ilevbare 2013, ref 11

Gap → this paperHow do supersaturated solutions of a high-Tg drug behave when the drug-rich phase would be a glass?
More detail

What was already known. The introduction builds on these points:

  • Poor solubility and the amorphous route. Many marketed and developmental drugs are poorly soluble (Williams 2013, ref 1). The amorphous form dissolves faster and reaches higher concentrations but can crystallize (Otsuka 1988, ref 2); ASDs with a polymeric crystallization inhibitor slow crystallization and allow supersaturation on dissolution (refs 3–5), and supersaturation raises passive absorption (Bevernage 2012, ref 6; Frank 2012, ref 7).
  • Colloidal aggregates as a phase. Colloidal aggregates form in aqueous media and interfere with high-throughput enzymatic screens, called promiscuous aggregation (Brick 2003, ref 8; Seidler 2003, ref 9; Coan 2008, ref 10). The proposed mechanism is LLPS: above a certain concentration a single supersaturated phase forms a second, disordered drug-rich phase. For compounds melting far above ambient that concentration coincides with the amorphous solubility, and the aggregates are a precursor to crystallization. (Ilevbare 2013, ref 11)
  • Possible benefits and limits. Drug-rich aggregates may improve absorption (Frenkel 2005, ref 12) and may act as a reservoir that keeps supersaturation constant; flux across a membrane plateaus at the LLPS concentration, which implies a maximum free drug concentration and a maximum supersaturation. (Raina 2014, ref 13)
  • The low-Tg bias. Most drugs studied have a low Tg, so their drug-rich phase, holding a little water, is a supercooled liquid with reasonably well-defined thermodynamic properties; high-Tg compounds, whose drug-rich phase would be a glass, had not been explored. (Ilevbare 2013, ref 11)
  • Telaprevir. A hepatitis C protease inhibitor approved in 2011 and developed as an ASD because the crystalline form had poor bioavailability; reported melting point 246 °C, aqueous solubility 4.7 μg/mL and Tg 105 °C. (Kwong 2011, ref 14) ·
  • The amorphous solubility estimate. Eq 1 (Murdande 2010, ref 16) gives the amorphous solubility from the crystal solubility, a water-sorption term and the crystal–amorphous free energy difference, which is often taken from the Hoffman equation (Hoffman 1958, ref 17). ··

What the paper set out to do. Characterize the phase behaviour of supersaturated aqueous solutions of the high-Tg drug telaprevir, made by solvent exchange, with NMR, fluorescence and UV spectroscopy and DLS, and measure diffusive flux against concentration to see how supersaturation affects transport across a membrane.

02How they approached it

One high-Tg, high-melting model drug that is neutral at pH 6.8. Supersaturation by adding a methanol stock to pH 6.8 buffer at 37 °C. The phase boundary is located by three independent signals; the separated phase is identified by DSC; dissolved drug is followed by NMR and by flux; three free-energy estimates of the amorphous solubility are set against the measured value. ·······

Telaprevirhepatitis C protease inhibitor; Tg 103 °C, Tm 238 °CSupersaturated solutions from 5 to 200 μg/mL in pH 6.8 buffer, with or without 5 μg/mL HPMCAS-MF; crystalline and melt-quenched amorphous solid for thermal data. Measured and modelled. ··
HPMCAS-MFcrystallization inhibitor, 5 μg/mL in the mediumKeeps turbid solutions from crystallizing for hours; present in the fluorescence, NMR and flux media and in one solubility test. Measured. ··
Crystalline telaprevirreference and controlSets the crystal solubility; gives no probe blue shift. Measured. ·
Felodipine and nifedipinelow-Tg drugsEarlier flux plateaus at LLPS. Cited only.

What was done

Experiment

Crystal solubility at 37 °C, DSC melting, Tg and heat capacity, moisture sorption→inputs for eq 1.····

↓
Experiment

Stock added to buffer→UV extinction at 370 nm and DLS count rate.···

Experiment

Probe 4-Di-2-ASP→emission shift and intensity; dilution and controls.···

Experiment

1H NMR→dissolved telaprevir against added amount.·

↓
Experiment

Turbid solution ultracentrifuged→DSC Tg of the pellet.·

Experiment

Diffusion cell, donor 5–130 μg/mL→flux.·

↓
Model

Eq 1 with Hoffman, crystal–glass and crystal–supercooled-liquid free energies→three amorphous-solubility estimates.···

↓
Comparison

Estimates against the measured boundary; boundary against crystal solubility→maximum supersaturation.··

More detail

What was done

  1. Thermal and solubility inputs. Excess crystalline telaprevir was shaken in pH 6.8, 100 mM phosphate buffer, with and without 5 μg/mL HPMCAS-MF, at 37 °C for 48 h, ultracentrifuged and assayed by UV at 270 nm (triplicate). DSC at 10 °C/min gave the melting point and enthalpy of fusion of the crystal and the Tg of melt-quenched amorphous telaprevir; modulated DSC at 2 °C/min gave the heat capacities of crystal, glass and supercooled liquid; gravimetric sorption of the melt-quenched glass gave the water term of eq 1. ····
  2. Making supersaturated solutions. All solutions were made by solvent exchange: a methanol stock (6.7 mg/mL for UV, 7 mg/mL otherwise) was added to the buffer. The methanol fraction was not stated (about 1.3% v/v at 90 μg/mL by extractor calculation). ·
  3. UV extinction. Stock was pumped at about 0.05 mL/min into 10 mL buffer at 37 °C; extinction at 370 nm, where telaprevir does not absorb, rises when a scattering phase forms. DLS (flow-through cuvette, 20 min per concentration) followed count rate and size. ··
  4. Fluorescence. 4-Di-2-ASP (3 μg/mL) in buffer with 5 μg/mL HPMCAS-MF; telaprevir raised stepwise from 20 to 160 μg/mL; excitation at 488 nm. A drop in local polarity, as when the dye enters a drug-rich phase, moves the emission to shorter wavelengths. Controls: dilution to 70 μg/mL; probe added after the aggregates formed; crystalline telaprevir. ·
  5. NMR. Telaprevir at 40–200 μg/mL in 4 mL buffer with HPMCAS-MF plus 1 mL D2O, at 37 °C; three peaks (9.13, 8.81 and 8.74 ppm) integrated against water (triplicate). Molecules in large, viscous glassy aggregates relax too fast to give a resolved signal, so NMR reports dissolved drug only. ·
  6. Precipitate. Material pelleted by ultracentrifugation from a turbid solution was scanned by DSC at 10 °C/min.
  7. Flux. Side-by-side cell, 32 mL per side, regenerated cellulose membrane (MWCO 6–8 kDa), both sides with 5 μg/mL HPMCAS-MF, 37 °C; donor 5–130 μg/mL; receiver concentration by UV probe for 60 min; flux from the slope, under sink conditions. With D, S, h and γm constant, flux follows the activity of telaprevir in the donor. ···
  8. Amorphous solubility. Eq 1 was evaluated with three free-energy differences: (b) Hoffman; (d) heat capacity from crystal to glass; (c) heat capacity from crystal to supercooled liquid, extrapolated to 37 °C on the assumption that the glass formed in water is highly relaxed. ·

Key equations

Amorphous solubility (Eq. 1)
Camorphous=Ceq×exp(−I(a2))×exp(ΔGa→cRT)

The amorphous solubility is the crystal solubility multiplied by the free-energy advantage of the amorphous form and reduced by a term for the water the amorphous drug takes up (0.30 for telaprevir). It gives the estimates of Table 2.·

Hoffman approximation (Eq. 2)
ΔGa→c=ΔHf(Tm−T)TTm2

Estimates the free energy difference from the enthalpy of fusion and the undercooling. It assumes T is close to Tm, which fails for telaprevir (Tm 238 °C, T 37 °C), and it gave 245 μg/mL.·

Heat-capacity route (Eq. 3)
ΔGa→cRT=ΔHfRT(1−TTm)+1RT∫TmTΔCpdT−1R∫TmTΔCpTdT

Adds the heat-capacity difference between crystal and amorphous form below the melting point; with the glass heat capacity it gave 189 μg/mL, with the supercooled-liquid heat capacity 97 μg/mL.··

Membrane flux (Eqs. 4, 5)
J=dMdt=DSahγm,a=Cγ

With diffusion coefficient D, area S, membrane thickness h and membrane activity coefficient γm fixed, flux is proportional to the activity a of the drug in the donor; a plateau in flux therefore means a plateau in activity.··

Terms used on this page
  • Amorphous solubility: the highest dissolved concentration in equilibrium with the amorphous (here water-saturated) drug; above it the solution splits into two phases.
  • Supersaturation ratio: dissolved concentration divided by the crystal solubility.
  • LLPS and GLPS: liquid–liquid phase separation, where the drug-rich phase is a supercooled liquid; glass–liquid phase separation, the authors' term when the drug-rich phase is a glass.
  • Blue shift: a move of the emission maximum to shorter wavelengths; here a sign that the probe sits in a less polar environment.
  • T2: the NMR spin–spin relaxation time; a very short T2 broadens peaks beyond detection.
  • Sink conditions: the receiver stays far below saturation, so back-diffusion is negligible.
  • Hoffman equation: a simple estimate of the free energy difference between amorphous and crystalline drug, made for temperatures near the melting point.
Fig. 2: Side-by-side diffusion cell
Fig. 2 · p.498 · Side-by-side diffusion cellShows. donor and receiver of 32 mL each, separated by a cellulose membrane (6–8 kDa), with a UV probe in the receiver.

03Main findings

1

Telaprevir solutions split into two phases at about 90 μg/mL

Three methods agree: UV 92 ± 2, NMR 92 ± 2, fluorescence 90 ± 1 μg/mL; the solutions turn turbid there and DLS counts jump. ··

Fig. 4: UV extinction at 370 nm against concentration
Fig. 4 · p.500 · UV extinction at 370 nm against concentrationShows. flat up to about 92 μg/mL, then a steep rise.Also supports K1
More detail

Solutions stayed clear up to about 90 μg/mL and were visually turbid above, at first without visible particles. · UV extinction at 370 nm stayed near zero (≈−0.006 to ≈0.002) up to about 93 μg/mL and then rose steeply to ≈0.048 at ≈129 μg/mL (read from Fig. 4); the authors place the onset at 92 ± 2 μg/mL. ·· DLS (data not shown) recorded a sudden rise in count rate at about the same concentration, with species of about 300 nm. The probe emission and the NMR signal changed slope at 90 ± 1 and 92 ± 2 μg/mL (F3, F4). · The authors conclude that a noncrystalline phase of telaprevir forms above around 90 μg/mL. UV was measured during continuous addition in a medium for which HPMCAS is not mentioned, whereas the fluorescence and NMR media held 5 μg/mL HPMCAS-MF; the values still agree. ···

2

The drug-rich phase is a glass at 37 °C

The pelleted precipitate has a Tg of 52 °C, below the 103 °C of dry amorphous telaprevir but above 37 °C. ·

Fig. 3: Enthalpy–temperature diagram of telaprevir
Fig. 3 · p.499 · Enthalpy–temperature diagram of telaprevirShows. 37 °C lies below the precipitate Tg (52 °C), which lies below the dry Tg (103 °C); the drug-rich phase is a water-saturated glass.Read it as. a schematic with the measured temperatures as labels.Also supports K2
More detail

DSC of material pelleted from turbid solutions showed a Tg event at 52 °C. Dry melt-quenched telaprevir has an onset Tg of 103 °C, and its glass takes up about 4.6% water at 100% RH (4.31% at 95% RH). With the rule of about 10 °C lower Tg per 1% sorbed water, the authors find the 52 °C Tg "consistent with" amorphous telaprevir holding a few percent water; since 52 °C exceeds 37 °C, the drug-rich phase is a glass, not a supercooled liquid (Fig. 3). · The water content of the precipitate itself was not measured, and whether the pellet contained crystals is not reported. ·

3

The glassy phase redissolves fast and takes up a hydrophobic probe

Above about 90 μg/mL the probe emission moves from ≈593 to ≈570 nm and brightens; on dilution to 70 μg/mL it moves back within about 2 min. ·

Fig. 6: Probe emission maximum and intensity against concentration
Fig. 6 · p.500 · Probe emission maximum and intensity against concentrationShows. wavelength (black, left axis) falls and intensity (blue, right axis) rises above about 90 μg/mL.Also supports K3
More detail

From 20 to 90 μg/mL the 4-Di-2-ASP emission peak stayed at ≈592–593 nm with intensity ≈243–268 a.u.; above, it moved to ≈588 (100), ≈582 (120), ≈576 (140) and ≈570 nm (160 μg/mL), while intensity rose to ≈658 a.u. (read from Fig. 6). · The authors read the blue shift as the dye partitioning into a less polar, telaprevir-rich phase. · Diluting to 70 μg/mL shifted the emission back to its original wavelength within about 2 min, which they take as rapid redissolution of the aggregates. · Two controls support the reading: a probe added after the aggregates had formed gave the same spectrum (no entrapment during formation), and crystalline telaprevir gave no blue shift. · The authors conclude that the glassy system appears "very similar" to one with a liquid drug-rich phase: it forms at a specific, reproducible concentration, redissolves within 2 min and takes up the probe.

Fig. 5: Probe emission spectra at 20–160 μg/mL
Fig. 5 · p.500 · Probe emission spectra at 20–160 μg/mLShows. spectra nearly superimposed up to 90 μg/mL; above, the peaks move left and grow.
4

Dissolved drug and flux stop rising at the phase boundary

NMR-detected telaprevir levels off at ≈81–90 μg/mL beyond ≈92 μg/mL added; flux rises in proportion to concentration to ≈0.97 μg/min at 90 μg/mL and reaches only ≈1.07 μg/min at 130 μg/mL. ·

Fig. 7: NMR concentration against added concentration
Fig. 7 · p.500 · NMR concentration against added concentrationShows. a rise up to about 92 μg/mL added, then a plateau near 81–90 μg/mL.Also supports K4
Fig. 9: Flux against donor concentration
Fig. 9 · p.501 · Flux against donor concentrationShows. a linear rise up to about 90 μg/mL, then a near plateau.Also supports K4, K5
More detail

The NMR concentration rose with added telaprevir, from ≈33 μg/mL at ≈40 μg/mL added to ≈77 at ≈87, then stayed at ≈81–90 μg/mL up to 200 μg/mL added; the two drawn lines cross at ≈92 μg/mL (read from Fig. 7). The authors read the plateau as extra drug entering the telaprevir-rich phase, which NMR does not see, while the dissolved concentration stays constant. · Flux across the membrane, taken from receiver curves over 60 min, rose linearly from ≈0.068 μg/min at 5 μg/mL to ≈0.97 at 90 μg/mL and then stayed at ≈0.97–1.07 μg/min up to 130 μg/mL (read from Fig. 9); the receiver never exceeded ≈1.95 μg/mL, under half the crystal solubility. ·· They state that a 130 μg/mL solution has the same flux as a 90 μg/mL one, because the drug-lean phase concentration is fixed by equilibrium with the drug-rich phase. Both plateaus still rise slightly (flux by about 10% from 90 to 130 μg/mL). The maximum supersaturation ratio is stated as approximately 18, which is 90 over a crystal solubility rounded to 5 μg/mL (≈19–20 with the measured 4.6–4.7 μg/mL); the plateau flux is stated as approximately 18-fold that of a saturated solution (≈14–16 against the measured 5 μg/mL point). ·····

Fig. 8: Receiver concentration against time
Fig. 8 · p.501 · Receiver concentration against timeShows. the curves whose slopes give Fig. 9; those for 90–130 μg/mL nearly overlap.
5

Only a supercooled-liquid free energy predicts the amorphous solubility

Eq 1 gave 245 ± 5 μg/mL with the Hoffman equation, 189 ± 16 with the crystal–glass heat capacity and 97 ± 8 with the crystal–supercooled-liquid heat capacity, against a measured 90–92 μg/mL.

Table 2: Crystal solubility, estimated amorphous solubility and measured boundary
Table 2 · p.501 · Crystal solubility, estimated amorphous solubility and measured boundaryShows. estimates b, c and d (245, 97 and 189 μg/mL) beside the UV, NMR and fluorescence boundaries (92, 92 and 90 μg/mL).Also supports K6
More detail

For low-Tg drugs the Hoffman equation generally predicts the LLPS concentration well. For telaprevir it gave 245 ± 5 μg/mL, 2.7 times the observed value, which the authors "most likely" attribute to the large undercooling (melting point 238 °C against 37 °C). ··· Adding the heat-capacity difference between crystal and glass gave 189 ± 16 μg/mL, still 2.1 times too high; their "most likely" reason is that the glass made by quench cooling in the DSC holds more excess enthalpy and entropy than the glass formed in water. ·· Assuming that the glass formed in water is highly relaxed, like a supercooled liquid, and using the crystal–supercooled-liquid heat capacity gave 97 ± 8 μg/mL, "in good agreement" with experiment. ·· They add that this approach agreed for two more high-Tg compounds in their laboratory (data not shown). · The Hoffman estimate is reproduced from the printed inputs (≈241–246 μg/mL); the heat-capacity estimates cannot be checked because the heat capacities are not printed. ·

04Further observations

  • Crystal solubility: 4.6 ± 0.1 μg/mL, or 4.7 ± 0.2 μg/mL with 5 μg/mL HPMCAS, matching the literature value of 4.7 μg/mL. ··
  • Without polymer, the turbid solutions formed birefringent crystals within about 15 min; HPMCAS kept them turbid for hours. ·
  • Telaprevir crystal: Tm 238 °C (onset), ΔHf 55.8 kJ/mol; amorphous Tg 103 °C.
  • NMR concentrations lay below the added amounts even below the boundary. ·
More detail
  • Crystal solubility and HPMCAS. 4.6 ± 0.1 μg/mL in buffer and 4.7 ± 0.2 μg/mL with 5 μg/mL HPMCAS-MF (n = 3), "in good agreement" with the 4.7 μg/mL of Kwong et al.; the discussion rounds it to "around 5 μg/mL". ···
  • Crystallization of turbid solutions. Without polymer, visible birefringent particles appeared after about 15 min; a small amount of HPMCAS kept the turbid solutions for several hours, which is why HPMCAS was added to the fluorescence, NMR and flux media. The authors call the disordered phase relatively short-lived and a precursor to crystallization. ···
  • Thermal properties. Measured Tm 238 °C (onset), ΔHf 55.8 kJ/mol and Tg 103 °C (onset); the introduction cites 246 °C and 105 °C from Kwong et al. The printed Hoffman estimate matches the measured 238 °C. ·
  • NMR offset. Below the boundary the NMR concentration lay under the added concentration (≈33 at ≈40, ≈77 at ≈87 μg/mL), and the plateau (≈81–90 μg/mL) lies under the 92 μg/mL break; the paper quantifies NMR relative to the water signal and does not discuss the offset. ··
  • Receiver curves. Receiver concentrations at 60 min ranged from ≈0.14 (5 μg/mL donor) to ≈1.95 μg/mL (130 μg/mL donor); the low-donor curves are bent, and the time window for the slopes is not stated. ·
  • Methanol. The cosolvent fraction was not reported; it rises with the target concentration (about 1.3–2.9% v/v by extractor calculation).

05How the authors connect the findings

1Drug added beyond the crystal solubility (about 5 μg/mL) gives a supersaturated solution, and flux rises with it. ·
↓
2Above the amorphous solubility (about 90 μg/mL) the solution unmixes into a drug-lean phase and a disordered drug-rich phase. ·
↓
3The drug-rich phase holds a few percent water and has a Tg of 52 °C, above 37 °C, so it is a glass. ·
↓
4The drug-lean and drug-rich phases are in metastable equilibrium: extra drug only adds drug-rich phase, so dissolved drug and flux stay at their maximum. ·
↓
Crystallization held backWith HPMCAS the glassy phase persists for hours↓the solution stays maximally supersaturated↓flux stays at its maximum; the precipitate may act as a reservoir.··
No inhibitorThe disordered phase is a short-lived precursor↓birefringent crystals within about 15 min.··
What sets the ceiling. The amorphous solubility of the water-saturated drug, which the authors predict only when the glass formed in water is treated as a relaxed supercooled liquid. ·
Conclusion drawn. The maximum achievable supersaturation is "limited by the amorphous solubility" (asserted), and high-Tg drugs "appear" to behave like low-Tg drugs. ·
More detail
  1. The crystal solubility of telaprevir is about 5 μg/mL; above it the solution is supersaturated, and flux rises linearly with concentration, "in line with previous studies". ·
  2. When the amorphous solubility is exceeded, and no crystallization intervenes, the homogeneous solution unmixes rapidly into a disordered drug-rich phase dispersed in a drug-lean phase; for telaprevir this happens at 90–92 μg/mL. ·
  3. The drug-rich phase is water-saturated amorphous telaprevir. Its Tg (52 °C) lies above the experimental temperature, so it is a glass rather than the supercooled liquid seen with low-Tg drugs; it still forms at a reproducible concentration, redissolves within 2 min and takes up the probe. ·
  4. The split occurs in a metastable region of the phase diagram (Bonnett 2003, ref 31): the two phases are in equilibrium, so more drug only increases the amount of drug-rich phase while the drug-lean concentration, and with it the supersaturation and the flux, stays constant. ·

[+] Crystallization held back. With HPMCAS the turbid solution persists for hours → the solution stays at maximum supersaturation → membrane flux stays at its maximum, and, as argued in earlier work (refs 13, 35), the precipitate can act as a reservoir. ··

[-] No inhibitor. The solution is supersaturated with respect to the crystal, so crystallization can occur at any time → the disordered phase is a short-lived precursor → birefringent crystals within about 15 min. ··

What sets the ceiling. The amorphous solubility. For a high-melting drug the Hoffman free energy overestimates it 2.7-fold; the authors match it (97 ± 8 μg/mL) by assuming that the glass formed in water is as relaxed as a supercooled liquid. ···

Conclusion drawn. The maximum achievable supersaturation is "limited by the amorphous solubility"; ASD dissolution above that concentration gives a precipitate that need not be crystalline ("Our data suggest"). ·

06What it means for formulation

Stated by the authors
  • A precipitate during ASD dissolution need not be crystals; it may be a glassy or liquid drug-rich phase, and the solution is then maximally supersaturated ("Our data suggest").
  • The noncrystalline precipitate may act as a reservoir at the maximum supersaturation.
AI reading, not stated in the paper
  • For telaprevir in this buffer, dissolving beyond about 90 μg/mL adds no flux; the effort belongs in holding that level without crystallization.
More detail
Stated by the authors
  • If an ASD dissolves to above the amorphous solubility in a medium, precipitation will be seen; it need not mean crystallization but may be liquid–liquid (for telaprevir glass–liquid) phase separation, and then the membrane flux is at its maximum for that system ("Our data suggest").
  • As discussed in earlier work, this precipitate "will also provide a reservoir" that keeps supersaturation at the maximum.
  • The maximum supersaturation, and so the flux gain, is set by the amorphous solubility (approximately 18-fold for telaprevir at 37 °C); supersaturation cannot be raised beyond it.
  • Understanding the phase behaviour of supersaturated solutions is "obviously important" for evaluating ASDs, their crystallization routes and their bioavailability.
AI reading, not stated in the paper
  • For telaprevir in this medium, dissolution beyond about 90 μg/mL buys no flux; what matters is holding that concentration without crystallization, which here needed a polymer (HPMCAS) in solution.
  • Turbidity in a dissolution test of a high-Tg drug is not proof of crystallization; a redissolution test on dilution, a Tg check or a probe shift can tell the phases apart.
  • For high-melting drugs, a Hoffman-based amorphous solubility can be far too high (2.7-fold here), so a predicted supersaturation ceiling should be checked by measurement.
  • A glassy drug-rich phase is less mobile than a liquid one, which may change how fast crystals form from it; this paper did not test that.

07Open questions

Raised by the authors
  • Does the glass formed in water hold less excess enthalpy and entropy than the DSC glass, as they expect?
Not covered by this paper (AI reading)
  • No ASD was dissolved; all solutions came from a methanol stock.
  • The reservoir role was not tested.
More detail
Raised by the authors
  • The glass formed in water is "expected" to hold less excess enthalpy and entropy than the DSC glass; this was not measured. ·
  • The same prediction approach worked for two more high-Tg compounds in their laboratory, not shown here.
Not covered by this paper (AI reading)
  • No telaprevir ASD was dissolved; all solutions were made from a methanol stock whose final fraction (about 1–3% v/v) was not reported. ·
  • The water content and crystallinity of the precipitate were not measured directly. ·
  • The reservoir role was not tested: no experiment depleted the dissolved drug and followed whether the drug-rich phase resupplied it.
  • Only one buffer, one temperature and one polymer additive at 5 μg/mL were used; the effect of HPMCAS on the boundary itself was not separated.
  • No low-Tg drug was measured side by side; the comparison with felodipine and nifedipine is cited.

08How solid

AI assessment, not a statement made in the paper
Strong

Three independent methods agree on the boundary (90–92 μg/mL), and both NMR and flux level off there. The glass assignment rests on one DSC Tg of a pellet, and the amorphous-solubility match on an assumption chosen after two estimates failed. ····

More detail
What holds
  • UV, NMR and fluorescence give the same boundary, each with n = 3 and small SDs.
  • Two different readouts of dissolved drug, NMR and flux, level off at that concentration. ·
  • The probe result has the right controls: no entrapment, no shift with crystals, reversal on dilution. ·
  • The Hoffman estimate is reproduced from the printed inputs.
What weakens it
  • The glass assignment rests on a single DSC Tg event; the water content and crystallinity of the pellet were not measured. ··
  • The matching amorphous-solubility estimate was chosen after the other two failed, and its wider support is unpublished; the heat capacities are not printed. ·
  • The "approximately 18-fold" figures use rounded inputs (≈19–20 for concentration, ≈14–16 for flux from the measured points). ·
  • The plateaus still rise slightly.
  • Methanol content, HPMCAS in the UV medium, flux replicates and the DLS data are not given. ···
  • The membrane is described in two ways (regenerated cellulose and cellulose acetate).

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Graphical abstract (p.496)Summary: flux against concentration with crystal and amorphous solubility marked, plus a sketch of the pathways to crystals.·header
Fig. 1 (p.497)Structures of telaprevir, HPMCAS and the probe 4-Di-2-ASP.0.2
Fig. 2 (p.498)key figureThe diffusion cell used for the flux measurements.0.2A schematic, not data; the Results call the membrane cellulose acetate.
Fig. 3 (p.499)key figurePlaces 37 °C below the precipitate Tg: the drug-rich phase is a glass.F2, K2A schematic, not data.
Table 1 (p.500)Thermal and sorption inputs for eq 1, and the precipitate Tg.0.24.31% water at 95% RH here, ∼4.6% at 100% RH in the text.
Fig. 4 (p.500)key figureLocates the boundary by light scattering: onset at 92 ± 2 μg/mL.F1, K1HPMCAS in this medium is not mentioned.
Fig. 5 (p.500)key figureRaw probe spectra: blue shift and brightening above 90 μg/mL.F3
Fig. 6 (p.500)key figureLocates the boundary by probe polarity: 90 ± 1 μg/mL.F3, K3n for the error bars is not stated.
Fig. 7 (p.500)key figureDissolved drug by NMR levels off above ≈92 μg/mL added.F4, K4NMR values lie below the added values; the plateau still rises.·
Fig. 8 (p.501)key figureReceiver curves from which the flux is taken.F4Low-donor curves are bent; slope window not stated.
Fig. 9 (p.501)key figureFlux rises linearly up to 90 μg/mL, then levels off.F4, K4, K5130 and 90 μg/mL differ by about 10%; the 18-fold flux is not reproduced from the points.·
Table 2 (p.501)key figureSets the three amorphous-solubility estimates beside the three measured boundaries.F5, K6Estimate c was chosen after b and d failed.