Paper page

Original: publisher page

Shweta A. Raina, Bernard Van Eerdenbrugh, David E. Alonzo, Huaping Mo, Geoff G. Z. Zhang, Yi Gao, Lynne S. Taylor* · Journal of Pharmaceutical Sciences (online-first article, printed pp.1-12) (2015)

Trends in the Precipitation and Crystallization Behavior of Supersaturated Aqueous Solutions of Poorly Water-Soluble Drugs Assessed Using Synchrotron Radiation

Six closely related dihydropyridines, precipitated from 10 mg/mL supersaturated solutions, stayed amorphous for anywhere from under 15 minutes to more than 6 hours; PVPVA, HPMC and HPMCAS delayed crystallization most, and the two of them that were analysed sat in both the drug-rich precipitate and the water.

Abbreviations

API active pharmaceutical ingredient; ASD amorphous solid dispersion; CAPAdp cellulose propionate adipate; CMCAB carboxymethyl cellulose acetate butyrate; DMSO dimethyl sulfoxide; HPMC hydroxypropylmethyl cellulose; HPMCAS hydroxypropylmethyl cellulose acetate succinate; LLPS liquid–liquid phase separation; P2VP poly(2-vinyl pyridine); PAA poly(acrylic acid); PLM polarized light microscopy; PSA polar surface area; PVP polyvinylpyrrolidone; PVPVA Kollidon VA 64; WAXS wide-angle X-ray scattering; XRPD X-ray powder diffraction.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

How long do the amorphous precipitates of six structural analogues last in water before they crystallize, which polymers delay this, and why?

Short answer

Very differently: nifedipine was crystalline at the first time point (15 min), cilnidipine only between 6 and 12 h. PVPVA, HPMC and HPMCAS kept four of the six drugs amorphous to 24 h; PAA and P2VP changed almost nothing. With felodipine, PVPVA and HPMCAS split between precipitate and solution, while PAA stayed in the water and P2VP in the precipitate. ··

Conclusion

For six dihydropyridines precipitated at a nominal 10 mg/mL in pH 6.8 phosphate buffer with 10% DMSO, the authors rank the crystallization tendency in solution as cilnidipine < felodipine = nisoldipine < nitrendipine = nimodipine < nifedipine, a spread that the DSC screen of undercooled melts, which put four of the six in one class, does not show. ··· Drugs that crystallized in the DSC screen also crystallized fast in solution, but failing to crystallize in DSC "does not guarantee" slow crystallization in solution. Polymers did not stop precipitation but delayed crystallization, ranked PVPVA = HPMC = HPMCAS > PVP > CMCAB = CAPAdp > P2VP = PAA across the six drugs, and with HPMCAS the 3-h concentrations exceeded the estimated amorphous solubility for most of the drugs. ···· The authors propose that an inhibitor needs affinity for both the drug-rich precipitate and the aqueous phase, because crystallization can start in either; partitioning was measured for four polymers with felodipine only, where it "supported the supposition", and the polymer hydrophobicity that carries the explanation was not measured. ····

01Why this study

Known 1Amorphous precipitates come from LLPS

Above a threshold concentration that matches the amorphous solubility, a supersaturated solution separates into a drug-rich phase.

Raina 2014, ref 7; Ilevbare 2013, ref 15

Known 2Crystallization tendency can be screened in the melt

DSC of undercooled melts sorts compounds into slow, moderate and fast crystallizers; this carries over to solution only "to some extent".

Baird 2010, ref 16; Van Eerdenbrugh 2014, ref 10

Known 3X-rays can tell amorphous from crystalline precipitates

Turbidity cannot; synchrotron WAXS ranks compounds by how long their precipitates stay amorphous.

Van Eerdenbrugh 2014, ref 10

Known 4Some polymers inhibit crystallization from supersaturated solutions,

but how, and how this depends on the drug, is not well understood.

Alonzo 2012, ref 5; Raina 2014, ref 7; refs 18, 19

Gap → this paperHow much does crystallization tendency in solution vary among close structural analogues, and which polymers, by what property, delay it?
More detail

What was already known. The introduction builds on these points:

  • Why crystallization matters for ASDs. Amorphous solids give higher transient concentrations, faster dissolution and supersaturated solutions, so crystallization is the major limit of amorphous solid dispersions; the risk has to be judged both in storage and during dissolution, and solution studies are less common. (Hancock 2000, ref 1; Alonzo 2010, ref 3; Alonzo 2011, ref 4; Raina 2014, ref 8)
  • Why supersaturation is worth keeping. Supersaturated solutions hold the drug at a higher chemical potential and give superior membrane transport. (Raina 2014, ref 7)
  • Supersaturation drives crystallization. The higher it is, the more likely molecular collisions form stable nuclei that then grow. (Mullin 2001, ref 9)
  • Precipitates need not be crystalline. Amorphous material can precipitate and persist; whether a precipitate is amorphous or crystalline depends on the crystallization kinetics and on the level of supersaturation. (Van Eerdenbrugh 2014, ref 10; Hsieh 2014, ref 11; Hsieh 2012, ref 12)
  • Amorphous precipitates come from LLPS. A drug-rich phase forms once the concentration crosses a threshold that has been shown to correlate with the amorphous solubility or the binodal of a miscibility gap. (Raina 2014, ref 7; Raina 2014 thesis, ref 13; Ilevbare 2013, refs 14, 15)
  • Structure is a weak guide. Large, flexible molecules with many rotatable bonds are "likely" slow crystallizers and rigid ones fast, but prediction from structure alone is "extremely difficult".
  • Melt screening. Baird et al. sorted over 50 molecules into slow, moderate and fast crystallizers from undercooled melts by DSC; this translated "to some extent" to solution, where mobility, temperature and the solvent add further factors. (Baird 2010, ref 16; Van Eerdenbrugh 2014, ref 10; Van Eerdenbrugh 2010, ref 17)
  • Polymers. Antinucleant polymers have modified crystallization in supersaturated solutions "in some instances" and have stabilized systems that underwent LLPS; a more fundamental understanding is needed. (refs 5, 7, 13, 14, 18, 19)
  • Method. Turbidity and focused beam reflectance cannot tell crystalline from amorphous precipitates; the synchrotron method generates precipitate instantly and ranks compounds by how long the precipitate stays amorphous. (refs 20–22; Van Eerdenbrugh 2014, ref 10)
  • Earlier polymer findings used in the discussion. In nucleation and growth studies, only moderately hydrophobic polymers were effective inhibitors. (Ilevbare 2012, ref 24)

What the paper set out to do. Rank the crystallization tendency of six structurally related compounds after a high initial supersaturation, rank eight polymers as crystallization inhibitors, follow solution concentrations, and measure by NMR how much polymer ends up in the precipitate. ··

02How they approached it

Six drugs on one scaffold, one harsh test: a solvent shift to 10 mg/mL makes the drug precipitate at once, and synchrotron WAXS then shows when each precipitate turns crystalline, without and with eight polymers. Concentrations and polymer partitioning are measured to explain the outcome. ···

CilnidipinedihydropyridineLargest and most flexible (MW 492.52, 11 rotatable bonds); Tg 27 °C; measured.
FelodipinedihydropyridineDichlorophenyl ring; Tg 45 °C; the only drug in the NMR partitioning study; measured.
NifedipinedihydropyridineSmallest (MW 346.33); Tg 47 °C, Tm 173 °C; measured.
NimodipinedihydropyridineLowest Tg, 17 °C; 10 rotatable bonds; measured.
NisoldipinedihydropyridineTg 37 °C; measured.
NitrendipinedihydropyridineTg 33 °C; measured.
PVPVA and PVPvinylpyrrolidone polymersKollidon VA 64 and PVP K-29/32 at 4.5 mg/mL; measured. ··
HPMC and HPMCAScellulose derivativesPharmacoat 606 and an unstated HPMCAS grade at 4.5 mg/mL; measured. ··
PAAacrylic polymer, hydrophilicTwo grades, about 450,000 and 1800 Da, with identical results; 4.5 mg/mL; measured. ··
P2VPvinyl pyridine polymer, hydrophobicAbout 40,000 Da; poorly water-soluble; measured. ·
CMCAB and CAPAdphydrophobic cellulose estersOnly 100 µg/mL; measured. ··

What was done

Experiment

DMSO stock into pH 6.8 buffer, nominal 10 mg/mL, with or without predissolved polymer→precipitate at once.·

↓
Experiment

WAXS of the suspension at 0.25–24 h→time when Bragg peaks first appear.···

Experiment

PLM at 15 min and 6 h→birefringence.··

Experiment

DSC heat–cool–reheat of the crystals→melt crystallization class.·

↓
Experiment

Crystalline solubility at 25 °C and 3-h concentration, without polymer and with HPMCAS→supersaturation left in solution.··

Calculation

Hoffman free energy with a water correction→estimated amorphous solubility.··

↓
Experiment

Felodipine with PAA, P2VP, PVPVA or HPMCAS→1H NMR of precipitate and supernatant→polymer mass in each phase.·

↓
Comparison

Solution versus melt classes (Fig. 10); polymer rank across the six drugs.·

More detail

What was done

  1. Supersaturation. A 100 mg/mL DMSO stock (1 mL) was diluted into 9 mL of 50 mM phosphate buffer pH 6.8 in a polypropylene tube, giving a nominal 10 mg/mL in 10% DMSO; the drug precipitated at once. For polymer runs the polymer was first dissolved in the buffer at 5 mg/mL (4.5 mg/mL in the mixture); CMCAB and CAPAdp were used at only 100 µg/mL because of their hydrophobicity and poor water solubility. The temperature of these experiments is not stated. ····
  2. Crystallinity over time. The suspension was loaded into melting point capillaries and measured at beamline 12-ID-B of the Advanced Photon Source (12 keV, λ = 1.033 Å, WAXS q 0.88–2.33 Å⁻¹, 1 s exposures) at 15 and 30 min and 1, 3, 6, 12 and 24 h; 15 min was the earliest possible point. A precipitate counted as crystalline once sharp Bragg peaks appeared on its broad amorphous halo. ·
  3. Microscopy. Drops of the same suspensions were examined between crossed polarizers at 10× (images at 15 min and 6 h shown). ··
  4. Melt screen. Crystals were heated at 10 °C/min, cooled at 20 °C/min and reheated at 20 °C/min in pinholed pans: recrystallizing on cooling is Class I (fast), on reheating Class II (moderate), not at all Class III (slow). ·
  5. Solubilities and concentrations. Crystalline solubility was measured at 25 °C in buffer and in buffer with 10% DMSO and 0.45% HPMCAS (ultracentrifugation, HPLC, n = 3). Amorphous solubility was calculated from the crystalline solubility with Eqs. 1 and 2, using a water-sorption correction. The supernatant concentration of the suspensions at 3 h was measured by UV after ultracentrifugation, without polymer and with HPMCAS. ···
  6. Polymer partitioning. Felodipine suspensions with PAA, PVPVA or HPMCAS (4.5 mg/mL) or P2VP (1.8 mg/mL), made in deuterated solvents, were ultracentrifuged; precipitate and supernatant were dissolved or diluted in d6-DMSO and integrated by 1H NMR, and masses were scaled to a 10 mL sample. ·

Key equations

Hoffman estimate (Eq. 1)
σaσc=eΔG/RT=exp((ΔHfΔT/Tm)(T/Tm)RT)

The ratio of amorphous to crystalline solubility follows from the free energy gap between supercooled liquid and crystal, approximated from the heat of fusion ΔH_f, the melting temperature T_m and the undercooling ΔT = T_m − T.

Water-corrected ratio (Eq. 2)
σaσc=e−I(a2)eΔG/RT

The same ratio, lowered by the factor e^{−I(a₂)} for the water that dissolves in the amorphous drug (0.74–0.91 in Table 1). The paper uses it for the amorphous solubilities of Table 3 and for the residual supersaturation; the printed inputs do not reproduce the printed values.··

Terms used on this page
  • Supersaturation: a concentration above the crystalline solubility; the drive to crystallize.
  • Amorphous solubility: the highest concentration before the drug separates as an amorphous, drug-rich liquid; above it the solution splits by liquid–liquid phase separation (LLPS).
  • Drug-rich phase or precipitate: the amorphous drug-rich material that separates; it coexists with a water-rich, still supersaturated solution.
  • Bragg peaks: sharp X-ray reflections that only crystals give; an amorphous solid gives a broad halo.
  • Birefringence: crystals light up between crossed polarizers; amorphous particles stay dark.
  • Class I, II, III: fast, moderate and slow crystallizers from the undercooled melt (Baird scheme).
  • Coprecipitation: polymer that leaves the solution together with the drug-rich precipitate.
Fig. 1: The six dihydropyridines
Fig. 1 · p.2 · The six dihydropyridinesShows. one scaffold with different esters and ring substituents; cilnidipine carries the largest ester.

03Main findings

1

Six close analogues crystallize from under 15 min to 6–12 h

Without polymer, nifedipine was already crystalline at 15 min, nimodipine and nitrendipine at 3 h, felodipine and nisoldipine at 6 h, and cilnidipine at 12 h, amorphous until 6 h. Polarized light microscopy agreed. ···

Fig. 5: When each precipitate turned crystalline, without polymer
Fig. 5 · p.6 · When each precipitate turned crystalline, without polymerShows. grey = amorphous, black = crystalline, at 0.25–24 h.Read it as. the first black cell is the first sampled time with Bragg peaks.Also supports K1
More detail

Every sample precipitated as soon as the DMSO stock met the buffer. In WAXS all precipitates gave a broad halo with its maximum near q ≈1.7–1.8 Å⁻¹; sharp Bragg peaks appeared only on the nifedipine pattern at 15 min, 30 min and 1 h, on the nifedipine, nimodipine and nitrendipine patterns at 3 h, on all but cilnidipine at 6 h and on all six at 12 h (Figs. 4, 5). · Under crossed polarizers only nifedipine was birefringent at 15 min, and all but cilnidipine at 6 h (Figs. 6, 7). · The authors' rank, slow to fast: cilnidipine < felodipine = nisoldipine < nitrendipine = nimodipine < nifedipine. The times are sampling points, so "3 h" means between 1 and 3 h and a tie means "same interval". For most drugs the first solid was therefore an amorphous precipitate; only nifedipine crystallized directly, and the authors call the behaviour "highly variable". · Molecular weight, log P, hydrogen-bond counts, rotatable bonds and polar surface area did not track the ranking; only cilnidipine stands out as structurally more complex. ·

Fig. 4: WAXS patterns of the six precipitates, 15 min to 12 h
Fig. 4 · p.6 · WAXS patterns of the six precipitates, 15 min to 12 hShows. broad amorphous halos; sharp spikes are Bragg peaks (nifedipine from 15 min; all six by 12 h).
Fig. 6: Polarized light micrographs at 15 min
Fig. 6 · p.7 · Polarized light micrographs at 15 minShows. only nifedipine shows coloured, birefringent crystals; the others are dark amorphous particles.
2

The melt screen separates the drugs much less

Only nifedipine and nimodipine recrystallized from the undercooled melt (on reheating, Class II); the other four did not (Class III). In solution those four spread from 3 h to 12 h. ··

Fig. 10: Melt and solution classes side by side
Fig. 10 · p.9 · Melt and solution classes side by sideShows. from the melt four drugs are "slow"; in solution the same drugs spread over four classes.Also supports K2
More detail

On reheating, nifedipine showed a Tg at 47 °C, a crystallization exotherm peaking at about 115 °C and melting endotherms at 162 and 173 °C; felodipine showed only its Tg (45 °C) and the original melting at 147 °C (Fig. 3). Nimodipine also recrystallized on reheating, with polymorphic transitions; cilnidipine, nisoldipine and nitrendipine did not recrystallize. Fig. 10 sets the two scales side by side: from the melt, four drugs are slow and two moderate; in solution, cilnidipine is slow, felodipine and nisoldipine moderate–slow, nimodipine and nitrendipine moderate–fast and nifedipine fast. The authors' rule: drugs that crystallize in the DSC screen also crystallize fast in solution, but failing to crystallize in DSC "does not guarantee" slow crystallization in solution; nitrendipine, Class III from the melt, crystallized by 3 h. ·· They attribute the difference to the crystallization environment, with temperature, solvent effects and viscosity "likely" playing important roles.

Fig. 3: DSC of felodipine and nifedipine
Fig. 3 · p.5 · DSC of felodipine and nifedipineShows. nifedipine recrystallizes on reheating (exotherm near 115 °C), felodipine does not.
3

PVPVA, HPMC and HPMCAS delay crystallization most; PAA and P2VP barely act

With PVPVA, HPMC or HPMCAS, cilnidipine, felodipine, nisoldipine and nitrendipine stayed amorphous to 24 h, nimodipine to 12 h and nifedipine to 1 h. PAA and P2VP left the times as in buffer. The authors' rank: PVPVA = HPMC = HPMCAS > PVP > CMCAB = CAPAdp > P2VP = PAA. ·

Fig. 8: Crystallization with eight polymers, one panel per drug
Fig. 8 · p.8 · Crystallization with eight polymers, one panel per drugShows. grey = amorphous, black = crystalline; panels (a)–(f) are cilnidipine, felodipine, nifedipine, nimodipine, nisoldipine, nitrendipine.Read it as. rows that stay grey to 24 h are the effective polymers (PVPVA, HPMC, HPMCAS).Also supports K3, K6
More detail

Fig. 8 gives, for each drug and polymer, the first sampled time with crystallinity. PVPVA, HPMC and HPMCAS behaved identically: beyond 24 h for cilnidipine, felodipine, nisoldipine and nitrendipine, 24 h for nimodipine and 3 h for nifedipine. ·· PVP gave 24 h for cilnidipine, felodipine and nitrendipine, 12 h for nisoldipine, 6 h for nimodipine and 3 h for nifedipine. PAA (both grades) matched buffer for every drug, and P2VP did too except for nifedipine, first crystalline at 0.5 instead of 0.25 h. CMCAB and CAPAdp, at only 100 µg/mL, kept cilnidipine amorphous beyond 24 h but gave 12 and 6 h for felodipine, 0.5 h for nifedipine, 6 h for nimodipine and nisoldipine and 3 h for nitrendipine. ·· The authors call them "in some instances as effective as PVP" and, in the discussion, "largely ineffective". ·· With PVP, PVPVA, HPMC or HPMCAS, nifedipine gave an amorphous precipitate for 1 h instead of crystals at 15 min; the authors write that LLPS "was observed", which rests on the absence of Bragg peaks. · They state that the drug order stayed the same with each polymer; nifedipine was always fastest and cilnidipine slowest, but the order of the others changed. ·

4

Slow crystallizers hold their supersaturation; HPMCAS raises concentrations further

At 3 h without polymer, felodipine (30.3 µg/mL) and nisoldipine (51.7) stood far above their estimated amorphous solubility (6.68, 6.3), while nifedipine (21.8) stood below its own (48) and near its crystalline solubility in the DMSO–HPMCAS medium (28.2). With HPMCAS the 3-h concentrations rose to 21–641 µg/mL. ··

Table 3: Solubilities and 3-h concentrations
Table 3 · p.8 · Solubilities and 3-h concentrationsShows. crystalline and estimated amorphous solubility, and the 3-h concentration, without polymer and with 0.45% HPMCAS.Also supports K4
More detail

The 3-h concentrations without polymer (in 10% DMSO) were 1.9, 30.3, 21.8, 17.3, 51.7 and 8.7 µg/mL for cilnidipine, felodipine, nifedipine, nimodipine, nisoldipine and nitrendipine, against crystalline solubilities in buffer of 0.031, 0.74, 5.7, 0.87, 0.54 and 0.83 µg/mL and estimated amorphous solubilities of 0.5, 6.68, 48, 20, 6.3 and 19.0 µg/mL. With 0.45% HPMCAS the 3-h concentrations were 21, 119, 641, 116, 158 and 158 µg/mL, against estimated amorphous solubilities in that medium of 2.01, 25.3, 332, 131.8, 65.6 and 153 µg/mL. The authors read felodipine as "consistent with" an amorphous precipitate and nifedipine as close to the crystalline solubility; with HPMCAS the values "far exceed" the amorphous solubility for felodipine and nifedipine, with similar results elsewhere, although nimodipine stayed below and nitrendipine at its estimate. ·· They conclude that 3-h concentrations "correlated well" with crystallization behaviour; in absolute terms cilnidipine, the slowest crystallizer, had the lowest concentration, so the pattern holds relative to each drug's amorphous solubility. · HPMCAS raised the 3-h concentration most for the fast crystallizers (nifedipine 21.8 → 641, nitrendipine 8.7 → 158 µg/mL), as the authors note. ·· Fig. 9 shows the felodipine and nifedipine values on a log scale; its amorphous-solubility bars (about 7.9 and 65 µg/mL) do not match Table 3. ·

Fig. 9: Felodipine versus nifedipine on a log scale
Fig. 9 · p.9 · Felodipine versus nifedipine on a log scaleShows. without polymer the felodipine 3-h bar is above its amorphous estimate, the nifedipine bar below; with HPMCAS both rise.
5

Effective polymers sit in both phases; ineffective ones in one

In felodipine suspensions the precipitate held 6.8 mg PVPVA or 7.1 mg HPMCAS (about 7 wt% of the precipitate), with 36.7 and 34.2 mg left in solution; PAA stayed in solution (0.9 vs 46.6 mg) and P2VP in the precipitate (17.7 mg, none detected in solution). ·

Table 4: Where the polymer goes
Table 4 · p.9 · Where the polymer goesShows. drug and polymer mass in precipitate and supernatant for felodipine with PAA, P2VP, PVPVA and HPMCAS.Also supports K5
More detail

Table 4 scales the NMR results to a 10 mL sample with 100 mg felodipine and 45 mg polymer (18 mg P2VP). Felodipine was found almost entirely in the precipitate (94.2–101.4 mg), with 0.04–1.3 mg in the supernatant. PVPVA and HPMCAS were divided between the phases, PAA was almost all in the supernatant, and P2VP could not be detected in the supernatant. · The authors take this as support for their idea that a polymer must act in both phases, with the distribution "most likely" due to moderate hydrophobicity and the failure of PAA and P2VP to affinity for one phase only ("We propose … may arise"). ··· Only four polymers and one drug were analysed, single determinations without uncertainty, and the totals deviate from the stated amounts by up to about 8%. ·

04Further observations

  • No molecular property in Table 1 tracks the ranking; cilnidipine is the structural outlier. ·
  • Nifedipine shows two melting endotherms (162 and 173 °C) after recrystallizing from the melt; nimodipine shows polymorphic transitions. ·
  • The DMSO–HPMCAS medium raised the crystalline solubility 2- to 8-fold.
  • HPMCAS raised 3-h concentrations most for the fast crystallizers. ·
More detail
  • Structure does not predict the ranking. Molecular weight (346.33–492.52), log P (1.82–4.10), hydrogen-bond acceptors (3–8), rotatable bonds (6–11) and polar surface area (65–120 Ų) were compared with the ranking and gave no correlation; apart from cilnidipine the six share a high structural similarity. ·
  • Polymorphism in the melt screen. Nifedipine recrystallized on reheating and then melted at 162 °C (Tm2) and 173 °C (Tm1); nimodipine showed Tm2 116 °C and polymorphic transitions on reheating. ···
  • The solubility medium matters. In 10% DMSO with 0.45% HPMCAS the crystalline solubility was 0.063, 2.3, 28.2, 3.0, 4.40 and 5.14 µg/mL against 0.031, 0.74, 5.7, 0.87, 0.54 and 0.83 µg/mL in buffer, so supersaturation ratios in the two media are not directly comparable.
  • HPMCAS and fast crystallizers. The 3-h concentration rose from 21.8 to 641 µg/mL for nifedipine and from 8.7 to 158 µg/mL for nitrendipine, against 30.3 to 119 µg/mL for felodipine and 51.7 to 158 µg/mL for nisoldipine. ·

05How the authors connect the findings

1The nominal 10 mg/mL far exceeds every amorphous solubility, so the drug separates at once. ··
↓
2The two phases are in metastable equilibrium, so the drive to crystallize is the same in each, and a polymer has to act in both ("it is intuitive").
↓
Fast crystallizer (nifedipine)Liquid–solid route↓crystals within 15 min↓concentration falls toward the crystalline solubility.··
Slower crystallizersLiquid–liquid route (LLPS)↓amorphous drug-rich precipitate, "likely" a supercooled liquid, beside a supersaturated water-rich phase↓crystals later, from either phase.··
Polymer with affinity for both phases (PVPVA, HPMCAS)Present in precipitate and solution↓crystallization delayed in both↓amorphous for hours, high 3-h concentration.···
Polymer with affinity for one phase (PAA in the water, P2VP in the precipitate)The other phase is unprotected↓crystallization as without polymer.··
What sets the switch point. The polymer's balance of hydrophobicity: moderately hydrophobic polymers spread over both phases ("most likely"); hydrophobicity itself was not measured. ··
Conclusion drawn. Effective inhibitors need affinity for both the precipitate and the water (abstract: "supported the supposition").
Fig. 11: Two routes from a supersaturated solution, and the polymer (schematic)
Fig. 11 · p.10 · Two routes from a supersaturated solution, and the polymer (schematic)Shows. direct crystallization versus LLPS followed by crystallization; a polymer lengthens the LLPS stage.
More detail
  1. Precipitation is immediate because the nominal 10 mg/mL is two to four orders of magnitude above the estimated amorphous solubilities (0.5–48 µg/mL in buffer). Even with the precipitate present, the solution stays supersaturated with respect to the crystal, and Eq. 2 gives the residual supersaturation. ··

Fast crystallizer. For a rapid crystallizer the free energy falls by a liquid–solid transition straight to crystals: nifedipine was crystalline at the first point, and its 3-h concentration was close to the crystalline solubility. ··

Slower crystallizers. For slower crystallizers the free energy first falls by a liquid–liquid transition: an amorphous drug-rich phase separates, lower in energy than the homogeneous solution but above the crystal. Given their Tg values and estimated water contents, the authors consider these precipitates "likely" above their Tg, viscous supercooled liquids in metastable equilibrium with a supersaturated water-rich phase; the water contents are not shown. Crystals then form later, after a time that differs widely between drugs. ···

  1. Because the two phases are in metastable equilibrium, the thermodynamic drive to crystallize is the same in both, although kinetic factors "may differ"; crystallization can start in either, so an effective polymer should interact with the drug in both phases.

Both phases. PVPVA and HPMCAS, two of the best inhibitors, are found in both phases with felodipine. The authors attribute this "most likely" to their moderate hydrophobicity (affinity for the drug-rich phase) combined with adequate water solubility (affinity for water, "can be inferred"). ·

One phase. The more hydrophilic PAA and PVP and the more hydrophobic P2VP, CMCAB and CAPAdp are poor inhibitors; the authors "propose" that a much greater affinity for one phase limits their action in the other. PAA in the supernatant and P2VP in the precipitate support this; PVP, CMCAB and CAPAdp partitioning was not measured. ··

What sets the switch point. Polymer hydrophobicity relative to drug and water, in line with earlier growth studies in which only moderately hydrophobic polymers worked; the authors add that other structural features are "likely" important and hydrogen bonding "may also play a role". ··

Conclusion drawn. Abstract: NMR "supported the supposition" that polymers need affinity for both the drug-rich precipitate and the aqueous phase; conclusions: this affinity "was found to correlate well" with inhibition.

06What it means for formulation

Stated by the authors
  • Judge crystallization risk in solution, not only in the melt: not crystallizing in DSC "does not guarantee" slow crystallization in solution. ·
  • Prolong the life of amorphous precipitates to exploit the membrane-transport benefit of supersaturation.
  • Choose polymers of intermediate hydrophobicity that have affinity for both the precipitate and the water. ·
AI reading, not stated in the paper
  • Among close analogues, a Class III melt result is no proof of slow crystallization after precipitation; test the drug itself.
  • A partitioning check (polymer in precipitate versus supernatant) could be a cheap early polymer screen.
More detail
Stated by the authors
  • Assessing crystallization tendency in each environment (glass or supercooled liquid, hydrated amorphous matrix, supersaturated solution) "enables prediction of the relative risk" during storage and delivery; the melt screen catches fast crystallizers but cannot clear slow ones. ·
  • Several drugs stay amorphous for only hours or less, short relative to in vivo transit, so "it is desirable" to prolong the lifetime of amorphous precipitates.
  • Polymers of intermediate hydrophilicity/hydrophobicity "were found to substantially delay crystallization"; strongly hydrophilic or hydrophobic ones were "largely ineffective".
  • The variability among seemingly similar compounds "highlights the difficulty in predicting a priori" whether a compound can sustain supersaturation.
AI reading, not stated in the paper
  • For this drug class PVPVA, HPMC and HPMCAS were interchangeable at 4.5 mg/mL; PVP was weaker, and PAA added nothing. Selection between the top three would rest on other grounds (processing, stability in the solid).
  • Polymer partitioning between precipitate and supernatant is a simple measurement; if it holds beyond felodipine, it could rank candidate polymers before longer crystallization studies.
  • The hydrophobic cellulose esters were tested at about one forty-fifth of the other polymers' concentration; their ranking is not a like-for-like comparison.
  • A drug with a low 3-h concentration in absolute terms (cilnidipine, 1.9 µg/mL) can still be the slowest crystallizer; the useful measure is concentration relative to the amorphous solubility.

07Open questions

Raised by the authors
  • Which polymer properties besides hydrophobicity matter, and what role does hydrogen bonding play?
  • How can crystallization tendency be predicted a priori from structure?
Not covered by this paper (AI reading)
  • Partitioning of PVP, HPMC, CMCAB and CAPAdp, and of any polymer with drugs other than felodipine.
  • Whether crystals start in the precipitate or in the solution.
More detail
Raised by the authors
  • Hydrophobicity is "only one important polymer property"; additional structural features and specific drug–polymer interactions such as hydrogen bonding remain to be examined.
  • No structural property predicted the ranking, so a priori prediction remains open. ·
Not covered by this paper (AI reading)
  • The two-phase-affinity rule rests on four polymers with felodipine; hydrophobicity was not quantified.
  • The site of crystallization (precipitate or solution) was not determined.
  • The temperature of the crystallization and concentration experiments is not stated, and the estimated amorphous solubilities cannot be reproduced from the printed inputs. ·
  • CMCAB and CAPAdp were not tested at the concentration of the other polymers.
  • No direct observation shows that the polymer-stabilized nifedipine precipitate is a liquid phase.

08How solid

AI assessment, not a statement made in the paper
Moderate

The crystallization times are direct X-ray data, consistent with polarized light microscopy, and the polymer grid covers six drugs. But the explanation rests on partitioning of four polymers with one drug, the amorphous solubility estimates disagree between Fig. 9, Table 3 and Eq. 2, and two summary claims do not fit all the data. ······

More detail
What holds
  • The crystallization onset of each precipitate is read directly from WAXS Bragg peaks at fixed times and agrees with birefringence at 15 min and 6 h. ···
  • The polymer effect is measured for every drug–polymer pair, and the top three polymers behave identically across all six drugs.
  • The partitioning contrast is large: PAA 0.9 mg versus 46.6 mg, P2VP none detected in solution, PVPVA and HPMCAS split about 1:5.
  • The melt screen is a published method and its classes are clear-cut. ·
What weakens it
  • Onset times are bounded by a coarse sampling grid, and replicates of the WAXS runs are not stated.
  • The two-phase-affinity explanation rests on four polymers with felodipine; hydrophobicity was not measured; P2VP was at a lower concentration and its preparation is unclear. ··
  • The estimated amorphous solubilities cannot be reproduced from Eq. 2 and the printed inputs, differ between media in ways Eq. 2 does not allow, and disagree with Fig. 9 for felodipine and nifedipine. ·
  • The column media of Table 3 are described inconsistently, and the no-polymer 3-h concentrations (10% DMSO) are compared with solubilities in buffer.
  • "Slower crystallizers exhibited higher solution concentrations" fails in absolute terms (cilnidipine), and "far exceed the amorphous solubility" fails for nimodipine and nitrendipine. ·
  • The drug order is not the same with every polymer, and CMCAB and CAPAdp, tested at about 45-fold lower concentration, matched the best polymers for cilnidipine. ··
  • Table 4 has no replicates and its totals deviate from the stated amounts; the NMR method names PVP where the results report PVPVA. ·

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.2)key figureDefines the six drugs on one dihydropyridine scaffold.0.2
Fig. 2 (p.3)Repeat units of the eight polymers.0.2PVPVA is drawn without its vinyl acetate unit.
Table 1 (p.5)Molecular properties used to look for a structure–tendency link; none found.0.4
Fig. 3 (p.5)key figureDSC traces: felodipine Class III, nifedipine Class II.F2Text gives nifedipine Tm 172 °C, figure 173 °C.
Table 2 (p.5)Melt crystallization classes of all six drugs.F2, K2
Fig. 4 (p.6)key figureWAXS patterns showing when Bragg peaks appear for each drug.F1No 24-h panel; peaks judged by eye.
Fig. 5 (p.6)key figureThe solution crystallization ranking without polymer.F1, K1Times are sampling intervals.
Fig. 6 (p.7)key figureBirefringence at 15 min: only nifedipine crystalline.F1
Fig. 7 (p.7)Birefringence at 6 h: all but cilnidipine crystalline.F1
Fig. 8 (p.8)key figureThe polymer grid: first crystalline time for nine conditions and six drugs.F3, K3, K6CMCAB and CAPAdp at 100 µg/mL only; drug order changes with some polymers.·
Table 3 (p.8)key figureSolubilities and 3-h concentrations without polymer and with HPMCAS.F4, K4Amorphous estimates not reproducible; column media described inconsistently.·
Fig. 9 (p.9)key figureFelodipine and nifedipine values from Table 3 on a log scale.F4Amorphous-solubility bars disagree with Table 3.
Table 4 (p.9)key figurePolymer partitioning between precipitate and supernatant, felodipine.F5, K5No replicates; totals deviate from stated amounts.
Fig. 10 (p.9)key figurePlaces the six drugs on the melt and solution scales.F2, K2Text calls cilnidipine "very slow", figure "Slow".
Fig. 11 (p.10)key figureSchematic of direct crystallization versus LLPS, with and without polymer.0.5A schematic, not data.