Paper page

Original: publisher page

Grace A. Ilevbare, Haoyu Liu, Junia Pereira, Kevin J. Edgar, Lynne S. Taylor* · Molecular Pharmaceutics 10, 3392-3403 (2013)

Influence of Additives on the Properties of Nanodroplets Formed in Highly Supersaturated Aqueous Solutions of Ritonavir

When a ritonavir ASD dissolves past the drug's LLPS concentration, the excess ritonavir separates as noncrystalline, drug-rich droplets a few hundred nanometres across, and the additives in the formulation decide whether these droplets stay small and how soon they crystallize.

Abbreviations

ASD amorphous solid dispersion; RTV ritonavir; LLPS liquid–liquid phase separation (the LLPS concentration is also called the C(L–L) boundary); DLS dynamic light scattering; SEM scanning electron microscopy; DSC differential scanning calorimetry; I1/I3 ratio of the first (373 nm) to the third (383 nm) pyrene emission peak; PVP poly(vinylpyrrolidone) K29/32; PVPVA poly(vinylpyrrolidone vinyl acetate); PAA poly(acrylic acid); SDS sodium dodecyl sulfate; HPMC hydroxypropyl methyl cellulose; HPMCAS HPMC acetate succinate; PQ-10 polyquaterium 10 (cationic hydroxyethyl cellulose); HM-HEC / HM-HPMC hydrophobically modified hydroxyethyl cellulose / HPMC; butyl-6-CO2HPull butyl pullulan-6-carboxylate; CAAdP cellulose acetate propionate adipate; CAAdB cellulose acetate butyrate adipate; CA Sub cellulose acetate suberate (the number after each is the degree of substitution of the carboxylic acid-bearing group); DS degree of substitution; SI p. = page of the supporting information.

Graphical abstract: From ASD to cloudy solution to drug-rich droplets
Graphical abstract · p.3392 · From ASD to cloudy solution to drug-rich dropletsShows. an ASD of ritonavir and polymer dissolves to a cloudy solution whose SEM shows spherical, noncrystalline ritonavir-rich droplets.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

Are the colloids that form when ritonavir ASDs dissolve LLPS droplets, what are they made of, and how do polymers and surfactants change their size, size stability and crystallization?

Short answer

Yes, for ritonavir: droplets appeared between 10 and 20 µg/mL, close to the LLPS concentration of about 18 µg/mL, redissolved on dilution and behaved as a noncrystalline drug-rich liquid (Tg ≈1 °C). In the additive screen, the anionic cellulose esters kept droplets at ≈200–280 nm and delayed crystallization from 119 to 171–243 min, whereas Tween 80, PQ-10, the butyl pullulan and two hydrophobically modified cellulose ethers kept droplets small but cut the induction time to 24–60 min. ·····

Conclusion

For ritonavir at 37 °C, the colloidal phase formed when PVP-based ASDs dissolve is a noncrystalline, ritonavir-rich droplet phase that forms at a concentration comparable to the LLPS concentration, which the authors relate to the theoretical amorphous solubility; they call an LLPS origin "highly likely". ·· They conclude that the LLPS concentration is the upper limit of supersaturation an ASD can reach ("it appears" there is an upper free-drug concentration); the free-drug concentration above that limit was not measured. Polymers at 180 µg/mL left the LLPS concentration almost unchanged, "suggesting" that they are not substantially incorporated into the droplets, with CAAdP 0.85 the exception at 21.3 µg/mL. · In the solvent-shift screen at 20 µg/mL ritonavir, charged additives "in general" slowed droplet coalescence, "likely" by charge repulsion between adsorbed polymers, while their effect on crystallization varied from strong promotion to strong inhibition; the more hydrophobic, negatively charged cellulose-based polymers did both jobs, and cellulose esters "tend to" inhibit crystallization better than polysaccharide ethers. ··· Crystallization "appears" to start inside the droplets, so for ritonavir the drug-rich droplets "appear" to promote crystallization; polymer adsorption, droplet charge and the site of nucleation were not measured. ··· The authors conclude that the composition of the amorphous formulation "will be critical" for the formation and longevity of the colloidal phase.

01Why this study

Known 1ASDs release colloids

Dissolving ASDs of poorly soluble drugs gives colloidal drug species, first shown for β-carotene/PVP in 1965 and suggested to aid absorption, with little direct evidence.

Tachibana 1965, ref 17; Frank 2012, ref 18 ··

Known 2Small aggregates may raise bioavailability

Aggregates below 100 nm in hydrodynamic radius were proposed to raise NNRTI bioavailability through uptake in Peyer's patches.

Frenkel 2005, ref 23

Known 3Above a set concentration, drugs form droplets

Highly supersaturated solutions of poorly soluble drugs separate into submicrometer drug-rich droplets above a reproducible concentration related to the amorphous solubility.

Ilevbare 2013, ref 29; Hsieh 2012, ref 39 ·

Known 4Droplets need two kinds of protection

Coalescence and crystallization limit such droplets; polymers inhibit nucleation and growth, but how surfactants affect crystallization was little explored.

refs 14, 15, 24–26

Gap → this paperDo the colloids from ASDs come from LLPS, and which additives keep them small and noncrystalline?
More detail

What was already known. The introduction and discussion build on these points:

  • Poor solubility limits development. About 40% of active substances in development fail for low efficacy, often from poor bioavailability (refs 3–6).
  • Nanoscale drug dispersions are already used. Nanosuspensions of nearly pure drug improve oral and parenteral delivery (refs 7–11). Wet milling tends to give crystalline particles, whereas solvent shifting, adding water to an organic drug solution, can give crystalline or noncrystalline colloids (refs 11–15).
  • ASDs make colloids, but how is unknown. ASDs of poorly soluble drugs with water-soluble polymers generate colloidal dispersions on dissolution (refs 16–22), first reported for β-carotene/PVP in 1965 (Tachibana and Nakamura, ref 17). These colloids have been suggested to underlie the bioavailability gain of ASDs (Frank 2012, ref 18) and to prevent crystallization (Friesen 2008, ref 38), with little direct evidence for either. ··
  • Particle size may matter for uptake. Frenkel et al. proposed that aggregates, especially those with hydrodynamic radii below 100 nm, raise NNRTI bioavailability through particle-recognizing microvilli cells in Peyer's patches, and found nonionic surfactants (Triton X-100, tylozapol, β-octylglucoside) very effective against coalescence of NNRTI aggregates. (ref 23) ·
  • Two failure modes. Colloidal droplets form from highly supersaturated solutions, so crystallization is likely, and they can also coalesce. Surfactants may prevent coalescence, but their effect on nucleation and crystal growth has not been widely explored; polymers stabilize colloids and act as antinucleants and crystal-growth inhibitors (refs 14–17, 24–26).
  • The LLPS concentration. The group had shown that poorly soluble drugs undergo LLPS when supersaturation is raised by a pH shift (Hsieh 2012, ref 39) or by solvent shifting (Ilevbare 2013, ref 29). The droplets form above a concentration that is consistent for a medium and temperature, predictable, related to the amorphous solubility and independent of how supersaturation is generated. For ritonavir this concentration (the C(L–L) boundary) and the amorphous solubility (19.8 µg/mL) had been measured (ref 29). ··
  • Ritonavir and the polymer set. Ritonavir was chosen because it forms colloidal dispersions (ref 29). Its crystal-nucleation induction time at about 20 µg/mL is about 120 min, and CAAdP 0.33 had been a very effective nucleation inhibitor for it (Ilevbare 2013, ref 26). New cellulose derivatives with more chemical diversity than commercial ones had been made for this work (refs 25–28). ··

What the paper set out to do. Three goals: (1) find the mechanism by which the aggregates form and their structure; (2) find how additives affect their initial size and size stability; (3) probe the crystallization of solutions that contain them.

02How they approached it

One drug at 37 °C and pH 6.8: first identify the colloid from an RTV/PVP ASD with four independent methods, then change the additive, both inside the ASD and, to remove dissolution kinetics, in a solvent-shift test at a fixed 20 µg/mL ritonavir. ···

RitonavirRTV, model drugUn-ionized at pH 6.8 (pKa 1.8 and 2.6), log P 5.98; crystalline solubility 1.3 µg/mL, amorphous solubility 19.8 µg/mL; Tg of the amorphous drug 50 °C. Measured.
PVPK29/32, hydrophilic polymerMatrix of every ASD (10:90 alone, 80 or 70 parts with other components) for fast dissolution; also an additive at 5 and 180 µg/mL. Measured. ·
HPMC and HPMCAScommercial cellulose polymers10 wt% in ASDs and 5 µg/mL in the solvent shift; HPMCAS described as more hydrophobic and negatively charged. Measured. ·
CAAdP 0.33, CAAdP 0.85, CAAdB 0.81 and CA Sub 0.90new cellulose ω-carboxyalkanoatesEster-linked side chains ending in a carboxylic acid, DS(CO2H) 0.33–0.90; the two CAAdP polymers also in ASDs. Measured.
PQ-10, HM-HEC and HM-HPMCmodified cellulose ethersPQ-10 cationic; HM-HEC and HM-HPMC uncharged and hydrophobically modified. Solvent shift only. Measured.
Butyl-6-CO2HPullnew pullulan etherNegatively charged, butyl ether chains on one face of the chain; used at 2 µg/mL. Solvent shift only. Measured.
PVPVA and PAAsynthetic polymersSolvent shift; PAA also in the LLPS titration. Measured. ·
SDS and Tween 80surfactantsSDS charged, Tween 80 nonionic; Tween 80 also 10 wt% in two ASDs. Measured. ·

What was done

Experiment

RTV/PVP ASD added stepwise to buffer, 0→10→20 µg/mL, then diluted to 10 µg/mL→turbidity and DLS.·

Experiment

Droplet phase isolated or probed→DSC, pyrene fluorescence, SEM over time.··

↓
Experiment

Turbidity titration with 180 µg/mL polymer→LLPS concentration.·

Experiment

Seven ASDs dissolved in buffer or water→droplet size versus time.··

↓
Experiment

Solvent shift to 20 µg/mL with 15 additives at 5 µg/mL→droplet size and crystallization induction time.·

Experiment

Same at 17 µg/mL, below the LLPS concentration, without additive, with SDS or Tween 80.

↓
Comparison

Additives sorted by size stabilization and crystallization inhibition (Table 5).

More detail

What was done

  1. ASDs. Ritonavir (always 50 mg) and polymer(s) to 500 mg total were dissolved in 100 mL methanol, or dichloromethane/methanol 1:1 for HPMC and HPMCAS, and dried in a rotary evaporator at 65 °C, then under vacuum for 24 h. Ratios: RTV/PVP 10:90; RTV/PVP/additive 10:80:10 with HPMC, HPMCAS, CAAdP 0.33, CAAdP 0.85 or Tween 80; and RTV/PVP/Tween 80/CAAdP 0.33 10:70:10:10, a ratio given only in the Fig. 8 legend. ·
  2. Measuring the droplets. A flow-through cuvette fed by a peristaltic pump (1 mL/min) gave DLS count rate and Z-average size about every 5 min, while a fiber-optic UV probe recorded extinction at non-absorbing wavelengths (280–450 nm); scattering at 280 nm signals a second phase.
  3. Stepwise dissolution. RTV/PVP ASD was added in about 3 mg portions to 25 mL of 100 mM sodium phosphate buffer, pH 6.8, 37 °C, after a 20 min blank, until about 20 µg/mL ritonavir; after about 60 min the solution was diluted to 10 µg/mL.
  4. What the droplets are made of. The droplet phase from an RTV/PVP ASD dissolved in distilled water was ultracentrifuged (274356g, 15 min) and scanned by DSC from −40 to 60 °C at 20 °C/min. Pyrene (0.5 µg/mL), whose I1/I3 ratio falls in less polar surroundings, was followed after ASD dissolution. Dried 20 µL aliquots of dissolved RTV/PVP and RTV/PVP/Tween 80 ASDs were imaged by SEM. ···
  5. LLPS concentration with polymers. A 4 mg/mL methanol solution of ritonavir was pumped into pH 6.8 medium at 37 °C containing 180 µg/mL polymer (the polymer level after full dissolution of a 10:90 ASD at 20 µg/mL ritonavir), and the onset of scattering was taken as the LLPS concentration.
  6. ASD dissolution and medium. About 20 mg of each ASD was dissolved in 50 mL of 100 mM phosphate buffer, 100 mM NaCl or distilled water at 37 °C and 300 rpm, n = 3. ·
  7. Solvent-shift screen. The methanol stock was pumped into 50 mL of the same buffer to 20 µg/mL ritonavir, just above the LLPS concentration, with an additive predissolved at 5 µg/mL (butyl-6-CO2HPull 2 µg/mL), in triplicate; the induction time was the onset of the extinction rise at 280 nm, where ritonavir does not absorb. Selected runs were repeated at 17 µg/mL. ··
Terms used on this page
  • LLPS concentration (C(L–L) boundary): the concentration above which a supersaturated drug solution splits into a drug-rich liquid phase dispersed as droplets and a drug-poor aqueous phase.
  • Amorphous solubility: the solution concentration in equilibrium with the amorphous (or supercooled liquid) drug; the LLPS concentration lies close to it.
  • Solvent shifting: making a supersaturated solution by adding a small volume of concentrated organic drug solution to water or buffer.
  • Induction time: the time from creating the supersaturated solution until crystals are first detected.
  • Coalescence: droplets merging into larger ones.
  • Pyrene I1/I3: ratio of two pyrene emission peaks; lower values mean a less polar environment around the probe.
  • Z-average: the intensity-weighted mean diameter reported by DLS.

03Main findings

1

Droplets appear once dissolved ritonavir passes the LLPS concentration, and redissolve on dilution

At 10 µg/mL the solution stayed clear; at 20 µg/mL the count rate jumped to ≈4700 kcps, extinction to ≈0.09 and ≈350 nm droplets appeared; dilution back to 10 µg/mL returned both signals to baseline. The LLPS concentration is 18.2–18.3 µg/mL. ··

Fig. 4: Droplets switch on above the LLPS concentration and off on dilution
Fig. 4 · p.3396 · Droplets switch on above the LLPS concentration and off on dilutionShows. count rate (red) and extinction (black) at blank levels at 0 and 10 µg/mL, high at 20 µg/mL, back to blank after dilution to 10 µg/mL.Read it as. only three concentration plateaus are shown, so the onset lies between 10 and 20 µg/mL.Also supports K1
More detail

During stepwise addition of RTV/PVP ASD to buffer, count rate (≈150–230 kcps) and extinction (≈0.00) stayed at the blank level at 0 and 10 µg/mL. When the solution reached 20 µg/mL it turned cloudy, the count rate rose to ≈4700 kcps and extinction to ≈0.09, both declining to ≈3550 kcps and ≈0.06 over the next 20 min, and DLS showed droplets of about 350 nm. After dilution to 10 µg/mL both signals fell back to near the blank level within minutes (extinction ≈0.013 at the first reading, then ≈0.002–0.004). The text places the onset at about 18 µg/mL, approximately the LLPS concentration (18.3 µg/mL in the presence of PVP) and the experimental amorphous solubility (19.8 µg/mL); the plot itself brackets the onset between the 10 and 20 µg/mL plateaus. ··· Crystals would not dissolve at 10 µg/mL, well above the crystalline solubility of 1.3 µg/mL, so the authors read the reversible scattering as liquid droplets: the results "strongly support" drug-rich liquid-like droplets forming once the LLPS concentration is exceeded. ·

2

The droplets are a noncrystalline, ritonavir-rich liquid that later crystallizes

The isolated droplet phase had a Tg of ≈1 °C, far below 50 °C for amorphous ritonavir; pyrene I1/I3 fell from ≈1.91 to ≈1.43–1.46 and rose to ≈1.77 at 120 min; SEM showed spherical droplets turning into needles by 90–120 min. ···

Fig. 5: Pyrene reports a hydrophobic droplet phase, then crystals
Fig. 5 · p.3396 · Pyrene reports a hydrophobic droplet phase, then crystalsShows. I1/I3 drops from ≈1.91 to ≈1.43–1.46 after dissolution and jumps to ≈1.77 at 120 min.Read it as. the x-axis is time, although the caption says concentration.Also supports K2
Fig. 6: SEM: spherical droplets coalesce and turn into needles
Fig. 6 · p.3397 · SEM: spherical droplets coalesce and turn into needlesShows. (a)–(c) 5–60 min droplets; (d) 90 min aggregate; (e)–(f) 120 and 480 min needle crystals.Also supports K2
More detail
  • DSC. The phase isolated by ultracentrifugation showed a glass transition with onset −2.69 °C, inflection 1.05 °C and end 3.64 °C. The authors take this as a supercooled liquid at 37 °C ("indicating"), metastable against crystalline form II (melting point 122.7 °C), and the low Tg as "consistent with" a ritonavir-rich phase holding a few percent of water; the water content was not measured. ···
  • Pyrene. I1/I3 fell from ≈1.91 to ≈1.50 within ≈8 min and stayed at ≈1.43–1.46 from 15 to 105 min, then rose to ≈1.77 at 120 min and ≈1.70 at 165–180 min. A drop means pyrene moved into a medium less polar than water (ritonavir log P 5.98), which a crystal could not take up; the rise is read as crystals forming and expelling the probe, in line with the earlier induction time of about 120 min. The methods and results text give different media and concentrations for this run. ····
  • SEM. Dried samples of dissolved RTV/PVP ASD showed few small droplets at 5 min, smooth spherical droplets (text: about 500 nm) at 30 min, more and merging droplets at 60 min, an irregular aggregate among larger flattened droplets at 90 min, and needle clusters at 120 and 480 min. The authors read the merging as coalescence, a known feature of LLPS, and the needles as crystals ("suggesting"). ·
  • Same as solvent-shift droplets. SEM of the ASD droplets and of droplets made by solvent shift with 180 µg/mL PVP showed similar smooth spheres ("it is clear"). Taken together, the authors conclude that the ASD droplets form at a concentration similar to the LLPS concentration and resemble the dispersed phase from antisolvent addition ("indicate"), and that fluorescence and SEM "confirms" their initially noncrystalline character. ··
Fig. S1: DSC of the isolated droplet phase
Fig. S1 · p.SI-1 · DSC of the isolated droplet phaseShows. a glass transition from −2.69 to 3.64 °C, inflection 1.05 °C.Also supports K2
3

Polymers barely move the LLPS concentration

With 180 µg/mL PVP, PAA, HPMC or HPMCAS the LLPS concentration was 18.2–18.7 µg/mL, against 18.2 µg/mL without polymer; CAAdP 0.85 raised it to 21.3 µg/mL. ·

Table 3: Polymers barely move the LLPS concentration
Table 3 · p.3398 · Polymers barely move the LLPS concentrationShows. 18.2–18.7 µg/mL with no polymer, PVP, PAA, HPMC, HPMCAS; 21.3 µg/mL with CAAdP 0.85.Also supports K4
More detail

The LLPS concentration was 18.2 ± 0.35 µg/mL without polymer, 18.3 ± 0.46 (PVP), 18.3 ± 0.32 (PAA), 18.7 ± 0.58 (HPMC), 18.2 ± 0.37 (HPMCAS) and 21.3 ± 1.22 µg/mL (CAAdP 0.85), all with polymer at 180 µg/mL. Building on their earlier finding that an additive shifts the LLPS concentration only if it raises the crystalline solubility, the authors read the similar values as "suggesting" that the polymers are not substantially incorporated into the ritonavir-rich phase, or at least do not change its thermodynamic activity. · They do not discuss the higher CAAdP 0.85 value, and the titration used 180 µg/mL polymer, while the solvent-shift screen used 5 µg/mL. ·

4

Inside the ASD, the additive sets droplet size and lifetime

PVP alone gave ≈360 nm droplets that grew to ≈5600 nm by 120 min and crystallized at about 80–90 min. HPMC gave droplets above 1000 nm but no crystals in 2 h. With HPMCAS droplets started near 350 nm and reached ≈650 nm; with CAAdP 0.33 or 0.85 they stayed at ≈290–400 nm. Tween 80 gave ≈210–240 nm droplets that crystallized at about 30 min (about 90 min with added CAAdP 0.33). ···

Fig. 7: Droplet size from five ASDs
Fig. 7 · p.3397 · Droplet size from five ASDsShows. PVP alone (black) grows to ≈5600 nm by 120 min; HPMC (red) large from the start; HPMCAS (blue) and the CAAdP polymers stay low.
Fig. 8: Tween 80 keeps droplets small but makes them crystallize early
Fig. 8 · p.3397 · Tween 80 keeps droplets small but makes them crystallize earlyShows. Tween 80 droplets (red) step up at the red arrow (≈31 min); with CAAdP 0.33 (blue) the step comes at ≈87 min; black arrow ≈81 min for PVP alone.Also supports K6
More detail
  • RTV/PVP 10:90. Size ≈360 nm at the first reading, ≈490–590 nm over 10–40 min, then irregular jumps (≈1090 nm at 50 min) to ≈2530 nm at 100 min and ≈5590 nm at 120 min. The text gives the initial size as about 500 nm and places crystallization at about 90 min; the Fig. 8 arrow sits at ≈81 min. ····
  • With HPMC. ≈1580 nm at the first reading, ≈1240–1430 nm over 10–40 min and ≈1900–1990 nm from 90 to 120 min, with ≈2180 nm at 115 min (text: above 1000 nm, rising to about 2200 nm): no protection against coalescence, but no crystallization detected in 2 h. ·
  • With HPMCAS. ≈340 nm rising to ≈640–670 nm from 80 min on. With CAAdP 0.33 or 0.85. ≈290–400 nm throughout. The authors call these "more effective" stabilizers, CAAdP 0.33 and 0.85 holding about 350 nm over the whole run. ·
  • With Tween 80. ≈210–240 nm for 30 min, then a step to ≈620 nm at 35 min and ≈730–840 nm up to 120 min; SEM showed needle crystals from 30 min, so Tween 80 prevented coalescence but "promoted crystallization". With Tween 80 plus CAAdP 0.33 the droplets stayed ≈250–420 nm until 80 min, were ≈510 nm at 85 min and ≈690–840 nm from 90 min on. ··
  • Crystal shape. Crystals formed with Tween 80 had an aspect ratio of ≈22.4 against ≈3.9 with PVP alone; DLS sizes of the Tween dispersions after crystallization are "likely to be unreliable", because DLS reports spherical-equivalent diameters. ··
5

Droplets are smaller and grow more slowly in water than in 100 mM buffer

The first readings were ≈240 nm in distilled water and ≈360 nm in buffer (text: 237 and 500 nm, "approximately 50% larger"); at 120 min the droplets were ≈810 nm in water against ≈5590 nm in buffer. ·

More detail

In distilled water, RTV/PVP droplets stayed at ≈240–380 nm for the first 60 min and rose slowly to ≈1370–1420 nm at 170–185 min; in buffer they grew and crystallized within 2 h. Sizes in phosphate buffer and in NaCl of equal ionic strength were comparable (data not shown). · The authors call the larger size at higher ionic strength "in line with expectations", since water-structuring salts enhance hydrophobic interactions. The printed numbers disagree: 500/237 is about 2.1-fold, not 50%, while the plotted first points differ by about 1.5-fold. ·

Fig. 9: Droplets are smaller and grow more slowly in water
Fig. 9 · p.3398 · Droplets are smaller and grow more slowly in waterShows. distilled water (red) versus 100 mM phosphate buffer (black) for the RTV/PVP ASD.Also supports K8
6

Additives fall into four classes for droplet size and crystallization

Without additive the induction time was 119.3 min. HPMCAS and the four new cellulose esters kept droplets at ≈200–350 nm and lengthened it to 146–243 min; PQ-10, the butyl pullulan, Tween 80, HM-HEC and HM-HPMC kept droplets small but shortened it to 24–60 min; PVP, PVPVA, PAA and SDS stabilized neither, SDS and PAA shortening it to 34.7 and 93.0 min; HPMC only slowed crystallization (134.0 min). ·

Table 4: Size before crystallization and induction time for 15 additives
Table 4 · p.3400 · Size before crystallization and induction time for 15 additivesShows. induction time 23.6 min (Tween 80) to 242.8 min (CAAdB 0.81), against 119.3 min without additive.Also supports K6
Table 5: Four classes of additive
Table 5 · p.3400 · Four classes of additiveShows. (I) neither, (II) size only, (III) crystallization only, (IV) both; asterisks mark crystallization promoters.Also supports K5
More detail

All runs started at 20 µg/mL ritonavir with the additive at 5 µg/mL (butyl-6-CO2HPull 2 µg/mL). Size range before crystallization and induction time (mean ± SD) by Table 5 group:

  • No additive. 188−830 nm; 119.3 ± 8.14 min.
  • Group I, neither size nor crystallization. PVP 188−631 nm, 120.0 ± 3.00 min; PVPVA 215−913 nm, 119.2 ± 1.00 min; PAA 213−922 nm, 93.0 ± 1.50 min; SDS 268−511 nm, 34.7 ± 1.04 min. ··
  • Group II, size only; all promote crystallization. Tween 80 178−182 nm, 23.6 ± 1.59 min; butyl-6-CO2HPull 189−208 nm, 28.0 ± 2.65 min; PQ-10 183−303 nm, 34.5 ± 4.95 min; HM-HEC 292−385 nm, 53.3 ± 1.06 min; HM-HPMC 331−395 nm, 59.5 ± 2.56 min. ···
  • Group III, crystallization only. HPMC 203−714 nm, 134.0 ± 6.00 min. ·
  • Group IV, both. HPMCAS 235−352 nm, 146.0 ± 7.90 min; CAAdP 0.85 203−248 nm, 171.4 ± 5.83 min; CA Sub 0.90 220−276 nm, 181.5 ± 4.95 min; CAAdP 0.33 210−214 nm, 238.0 ± 4.82 min; CAAdB 0.81 204−210 nm, 242.8 ± 7.66 min. ··

Over time, droplets without additive grew from ≈250 nm to ≈1200 nm at 175 min; PVP, PAA and HPMC droplets grew similarly, and SDS droplets fastest (≈1540 nm at 96 min). PQ-10 and the butyl pullulan held ≈180–460 nm, HPMCAS ≈230–390 nm, and CAAdP 0.85 and 0.33 ≈200–260 nm for 3 h. Abrupt size changes at about 100 min (PAA), 130 min (PVP) and 40 min (SDS) matched their induction times. ·· The authors summarize that the more hydrophilic uncharged additives were ineffective or less effective, the more hydrophobic negatively charged cellulose polymers effective against both crystal formation and coalescence, and certain additives promoted nucleation ("In summary"); CAAdP 0.33, the most hydrophobic, was the most effective; except HPMC, every effective crystallization inhibitor was also an effective size stabilizer, but not the reverse; and cellulose esters "tend to" inhibit crystallization better than polysaccharide ethers. ··· Several of these statements fit the tables only loosely: CAAdB 0.81 equals CAAdP 0.33, HPMC's gain is about 12%, PAA is not flagged as a promoter in Table 5, and the text counts fourteen additives where Table 4 lists fifteen. ···

Fig. 12: Cellulose polymers in the solvent shift
Fig. 12 · p.3399 · Cellulose polymers in the solvent shiftShows. no additive and HPMC grow; HPMCAS, CAAdP 0.85 and CAAdP 0.33 stay at ≈200–390 nm for 3 h.
7

Crystallization seems to start in the droplets

Just below the LLPS concentration (17 µg/mL) the induction time was about 284 min (">280 min"), against about 120 min at 20 µg/mL, and SDS and Tween 80 no longer shortened it (≈262 and ≈289 min). ··

More detail

SEM showed needles appearing among the droplets, from about 90 min with PVP alone and from 30 min with Tween 80, and the authors infer that crystallization "appears" to start in the drug-rich phase rather than in the bulk solution. ·· The long induction time at 17 µg/mL, where no droplets form, supports this. Their argument: if the two phases are in equilibrium, supersaturation is equal in both, so by classical nucleation theory nucleation is favoured where the absolute concentration is high and the crystal–liquid interfacial tension is expected to be low, inside the droplets ("not unreasonable"). ·· For ritonavir the droplets thus "appear" to promote crystallization, contrary to the view that a colloidal phase stabilizes against it. Because SDS and Tween 80 had no effect at 17 µg/mL but strong effects at 20 µg/mL, "it is apparent" that they need the ritonavir–water interface to promote crystallization, a behaviour with precedent in amphiphile-directed nucleation in emulsions. ·· The 17 µg/mL values are given without n or SD.

04Further observations

  • Crystals grown with Tween 80 were far more needle-like than with PVP alone (aspect ratio ≈22.4 against ≈3.9).
  • Droplets made by ASD dissolution and by solvent shift look alike in SEM.
  • Ritonavir droplets (smallest about 200 nm) are larger than those reported for several other aggregate-forming compounds. ·
  • Polymer at 180 µg/mL kept the LLPS concentration of the plain drug within 0.5 µg/mL except for CAAdP 0.85.
More detail
  • Needle shape. SEM of crystals formed in the presence of PVP alone after about 90 min gave a length/width ratio of ≈3.9; with Tween 80 it was ≈22.4, described as "significantly higher" without statistics. ·
  • Solvent shift reproduces the ASD colloid. The solvent-shift solution at 20 µg/mL was cloudy and slightly bluish, "characteristic of" a second scattering phase, and its droplets (with 180 µg/mL PVP) matched those from ASD dissolution in SEM. ···
  • Size of ritonavir droplets. The authors compare the smallest droplets (about 200 nm) with smaller aggregates of other compounds and say the difference "may be attributed" to ritonavir's high hydrophobicity, large molecular size or un-ionized state at pH 6.8 (pKa 1.8 and 2.6). They add that much smaller and more stable droplets formed with charged additives, and that the link between size and ionization, and thus pH, "may have important implications" for absorption along the gastrointestinal tract. ···
  • Different methods place crystallization differently. For RTV/PVP, onset readings range from ≈81 min (Fig. 8 arrow) through about 90 min (text, SEM) to 100–120 min (pyrene) and 119.3 min (solvent shift).
  • Size methods differ. SEM of dried droplets gave about 500 nm where DLS in water gave ≈240 nm.

05How the authors connect the findings

1The PVP-rich ASD dissolves quickly and supersaturates the medium. ·
↓
2Once dissolved ritonavir passes the LLPS concentration, close to the amorphous solubility, the excess separates as noncrystalline drug-rich droplets and the free drug cannot rise further. ··
↓
3The polymers barely enter the droplets; additives act at the droplet surface. ··
↓
Charged, hydrophobic cellulose esterPolymer adsorbed on the droplets↓charge repulsion↓little coalescence (≈200–350 nm)↓slower nucleation↓droplets last 3–4 h.···
No charged additiveDroplets coalesce↓grow to micrometres↓crystals form from the droplets within about 2 h.···
Surfactant or certain cellulose or pullulan ethersDroplet size held↓nucleation promoted at the ritonavir–water interface↓crystals within 24–60 min.··
What sets the switch point. Whether the additive carries a charge and sits on the droplet surface ("it is likely"; "not difficult to imagine"), and whether it promotes or inhibits nucleation there, which the authors cannot yet predict from structure. ··
Conclusion drawn. The composition of the amorphous formulation "will be critical" for the formation and longevity of the droplets.
More detail
  1. PVP was included in every ASD because of its high aqueous solubility, so the ASDs release ritonavir and the other components quickly.
  2. ASD dissolution produces a supersaturated solution; if its concentration exceeds the LLPS concentration and crystallization has not happened first, a drug-rich dispersed phase forms ("highly likely" for these ASDs). The authors infer an upper limit to the free drug concentration that ASD dissolution can reach, consistent with Alonzo et al., who found that diffusion from dissolved ASDs never exceeded that from the pure amorphous drug: the LLPS concentration "represents the upper limit of supersaturation" from an ASD. ·
  3. Polymers at 180 µg/mL do not shift the LLPS concentration ("suggesting" no substantial incorporation), so they work from the outside. Uncharged polymers are "largely ineffective" against coalescence and charged additives (except SDS) effective, so a major stabilization mechanism is "likely" charge repulsion between polymers adsorbed at the ritonavir–water interface. ·
  4. Crystallization "appears" to start in the droplets: at equal supersaturation in both phases, classical nucleation theory favours nucleation where the concentration is high and the crystal–liquid interfacial tension low. ··

[+] Cellulose ω-carboxyalkanoates. Pendant anionic, randomly placed, ester-linked side chains → probably displayed on the droplet exterior ("It is not difficult to imagine") → charge repulsion against coalescence and inhibition of nucleation → small droplets that crystallize late (CAAdP 0.33 and CAAdB 0.81 about 4 h). ···

[-] Hydrophobically modified, uncharged cellulose ethers. Partly inside the droplets rather than on the surface ("it is certainly possible") → less ability to prevent growth → crystallization promoted (53–60 min). The authors' own Table 5 classes these as effective size stabilizers. ··

[-] Butyl pullulan and PQ-10. Butyl ether chains on one face may be buried in the droplet ("it may be"); PQ-10's polar side chains "might interact" differently → size held, crystallization promoted (28–35 min). ·

[-] Surfactants. SDS and Tween 80 act only when droplets exist ("it is apparent"), as in amphiphile-directed nucleation of emulsions → crystallization in 24–35 min. ·

What sets the switch point. Surface localization and charge of the additive, by the authors' reading; they state that they have too few structures for a general rationale and that further studies must confirm whether and how the structural differences matter. ·

Conclusion drawn. "Certain charged additives" both prevent coalescence and inhibit crystallization while others promote crystallization, so the formulation composition "will be critical"; with proper choice "it thus appears possible" to obtain ≈250–350 nm droplets that neither coalesce nor crystallize. ··

06What it means for formulation

Stated by the authors
  • An ASD cannot raise the free drug above the LLPS concentration; extra dissolved drug forms droplets.
  • The right components "appears possible" to give stable ≈250–350 nm droplets that do not crystallize.
  • Formulation composition "will be critical" for droplet formation and lifetime.
AI reading, not stated in the paper
  • Surfactants added for wetting can shorten the life of the drug-rich droplets: here Tween 80 and SDS crystallized them within 24–35 min.
  • Size stabilization and crystallization inhibition are separate properties and need separate tests above the LLPS concentration.
More detail
Stated by the authors
  • The LLPS concentration "represents the upper limit of supersaturation" achievable with an ASD; dissolving more drug only adds droplets.
  • "Through proper selection of formulation components" ≈250–350 nm droplets can be produced from an ASD and protected against coalescence and crystallization ("it thus appears possible").
  • The composition of the amorphous formulation "will be critical" for the formation and longevity of the colloidal phase.
  • Spontaneous nanodroplet formation from ASDs is an alternative route to drug nanospecies that "might be important" for oral and other routes.
  • Droplet size depends on drug and additive ionization, and thus on pH, which "may have important implications" for absorption along the gastrointestinal tract.
AI reading, not stated in the paper
  • For a drug like ritonavir, a surfactant in the ASD can cost droplet lifetime: Tween 80 held droplets at ≈200 nm but crystallized them in about 30 min, and adding CAAdP 0.33 delayed that only to about 90 min.
  • Polymers that only slow crystallization (HPMC) or only stabilize size (PQ-10, Tween 80) are not enough for a long-lived droplet phase; in this set only the hydrophobic anionic cellulose esters and HPMCAS did both.
  • A crystallization test run below the LLPS concentration can miss promoters: SDS and Tween 80 had no effect at 17 µg/mL but strong effects at 20 µg/mL.
  • Droplet size depends on the medium (water versus 100 mM buffer), so sizes are comparable only in matched media.

07Open questions

Raised by the authors
  • Why do some polysaccharides promote and others inhibit crystallization? More structures are needed. ·
  • Do drug colloids aid absorption or prevent crystallization in practice? There is "little direct evidence".
Not covered by this paper (AI reading)
  • Adsorption, droplet charge and droplet composition were not measured. ··
  • Only ritonavir was tested, and no absorption data were collected.
More detail
Raised by the authors
  • With too few polymer structures, the authors cannot rationalize why butyl-6-CO2HPull, PQ-10, HM-HEC and HM-HPMC promote crystallization while the cellulose esters inhibit it; further studies must confirm whether and how surface localization explains it. ·
  • Whether colloid formation promotes absorption, or prevents crystallization, has "little direct evidence"; for ritonavir the droplets seemed to promote crystallization instead. ·
Not covered by this paper (AI reading)
  • The proposed mechanisms rest on argument: no adsorption isotherm, zeta potential, droplet composition (water, polymer) or location of nucleation was measured. ···
  • The ASD-dissolution onset was only bracketed between 10 and 20 µg/mL; a finer concentration series would test the 18 µg/mL claim directly.
  • The free drug concentration above the LLPS concentration, the basis of the upper-limit claim, was inferred rather than measured.
  • Only ritonavir, one temperature and one additive level per experiment type were studied; no permeation or in vivo data were collected.

08How solid

AI assessment, not a statement made in the paper
Moderate

The LLPS origin and liquid nature of the droplets rest on four consistent methods, and the additive screen has triplicates with SDs. But the mechanisms (charge repulsion, nucleation in droplets, polymer location) were not measured, the ASD onset is only bracketed, the charge rule has exceptions and several text values disagree with the figures. ·······

More detail
What holds
  • Turbidity, count rate and size switch on between 10 and 20 µg/mL and off again on dilution, which crystals could not do at 10 µg/mL. ·
  • Tg ≈1 °C, a pyrene shift and spherical droplets in SEM agree on a noncrystalline drug-rich phase. ··
  • LLPS concentrations carry SDs and four polymers agree within 0.5 µg/mL.
  • Induction times are triplicates with SDs, and the spread (23.6 to 242.8 min) is far larger than the SDs.
What weakens it
  • The ASD onset is quoted as 18.3 µg/mL but the data only bracket it between 10 and 20 µg/mL.
  • The fluorescence run is described with two different media and concentrations.
  • Initial sizes and the ionic-strength ratio in the text do not match the plotted points.
  • The charge rule has exceptions in the paper's own Table 5 (PAA; HM-HEC, HM-HPMC, Tween 80), and the surface-versus-interior explanation for HM-HEC and HM-HPMC contradicts their classification. ·
  • CAAdP 0.85 raises the LLPS concentration, against the stated similarity; LLPS was measured at 180 µg/mL polymer, the screen used 5 µg/mL. ·
  • The 17 µg/mL induction times behind the droplet-nucleation claim have no n or SD.
  • Several summary statements fit the tables loosely (sizes, HPMC, PAA, CAAdB 0.81, additive count). ····

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.3393)Structure of ritonavir, the model drug.0.2A schematic, not data.
Fig. 2 (p.3393)Structures of PQ-10, butyl-6-CO2HPull, HM-HEC and HM-HPMC, defining the ether additives.0.2A schematic, not data.
Fig. 3 (p.3394)Structure and side groups of the new cellulose ω-carboxyalkanoates.0.2A schematic, not data.
Table 1 (p.3394)Names and abbreviations of the 15 additives.0.2
Table 2 (p.3394)Degree of substitution of the four new cellulose esters.0.2CAAdB 0.81 total DS does not equal the sum of its parts.
Fig. 4 (p.3396)key figureThe key evidence for LLPS: scattering appears between 10 and 20 µg/mL and disappears on dilution.F1, K1Onset only bracketed between plateaus.
Fig. 5 (p.3396)key figurePyrene polarity probe: hydrophobic droplet phase, then crystallization near 120 min.F2, K2Medium and concentration stated two ways; x-axis is time.
Fig. 6 (p.3397)key figureSEM time series: spherical droplets, coalescence, needle crystals.F2, K2Times differ from the stated 30 min sampling.
Fig. 7 (p.3397)key figureDroplet size from five ASDs: HPMCAS and CAAdP stabilize, PVP alone and HPMC do not.F4Medium not stated; text initial size 500 nm vs ≈360 nm plotted.·
Fig. 8 (p.3397)key figureTween 80 ASDs: small droplets with early crystallization.F4, K6Four-component ratio only in the legend.
Fig. 9 (p.3398)key figureIonic strength: larger, faster-growing droplets in 100 mM buffer than in water.F5, K8Text sizes and "50% larger" disagree with the plot.
Table 3 (p.3398)key figureLLPS concentration with five polymers at 180 µg/mL.F3, K4CAAdP 0.85 is 17% higher.
Fig. 10 (p.3399)Solvent shift with PVP, PAA, SDS: droplets grow like the no-additive control; SDS fastest.F6
Fig. 11 (p.3399)Solvent shift with PQ-10 and butyl-6-CO2HPull: droplets stay small.F6Legend name CO2HButPull.
Fig. 12 (p.3399)key figureSolvent shift with HPMC, HPMCAS and the CAAdP polymers.F6HPMCAS reaches ≈390 nm, above the stated 350 nm.
Table 4 (p.3400)key figureSize before crystallization and induction time for no additive and 15 additives.F6, K6Text counts fourteen additives.
Table 5 (p.3400)key figureClassification of additives into four groups.F6, K5PAA not marked as promoter; HPMC's inhibition modest.·
More detail
FigureWhat it does in the paperSupportsCheck (AI note)
Fig. S1 (SI p.1)key figureDSC of the isolated droplet phase: Tg ≈1 °C.F2, K2
Fig. S2 (SI p.2)SEM of the Tween 80 ASD: needles from 30 min.F4
Fig. S3 (SI p.3)SEM comparison: droplets from solvent shift and from ASD dissolution look alike.0.4