Paper page

Original: publisher page

Alfred C. F. Rumondor, Lynne S. Taylor* · Molecular Pharmaceutics 7(2), 477-490 (2010)

Effect of Polymer Hygroscopicity on the Phase Behavior of Amorphous Solid Dispersions in the Presence of Moisture

After humid storage, drug–polymer glasses split into drug-rich and polymer-rich amorphous phases most clearly with PVP, less with PVPVA and only once with the least water-absorbing polymer, HPMCAS; strong drug–polymer hydrogen bonding (indomethacin) protected, and a very hydrophobic drug (pimozide) separated even with HPMCAS.

Abbreviations

AAPS amorphous-amorphous phase separation; ASD amorphous solid dispersion; DSC differential scanning calorimetry; IR infrared; HPMCAS hypromellose acetate succinate; PVP poly(vinylpyrrolidone); PVPVA poly(vinylpyrrolidone-co-vinyl acetate); RH relative humidity; Tg glass transition temperature; χ Flory-Huggins interaction parameter (DP drug-polymer, WD water-drug, WP water-polymer).

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

View
Question

Are amorphous solid dispersions made with less hygroscopic polymers less prone to moisture-induced amorphous–amorphous phase separation?

Short answer

Mostly yes. Five of nine dispersions separated after humid storage: the PVP ones more than the PVPVA ones, and with HPMCAS only pimozide, the most hydrophobic drug. Indomethacin–PVPVA, with the strongest hydrogen bond, stayed one phase. ····

Conclusion

For four drugs at 50 wt% polymer, stored at 54–94% RH and analysed after drying, IR and DSC showed moisture-induced amorphous–amorphous phase separation in felodipine–PVPVA, quinidine–PVP, quinidine–PVPVA, pimozide–PVPVA and pimozide–HPMCAS, while felodipine–HPMCAS, quinidine–HPMCAS, indomethacin–PVPVA and indomethacin–HPMCAS stayed one phase up to 94% RH. · The extent was greatest with PVP, smaller with PVPVA and, with one exception, absent with HPMCAS, which the authors say "appears to be related" to polymer hygroscopicity; PVP dispersions also sorbed the most water. ·· Using a ternary Flory–Huggins picture, they suggest ("It is suggested"; abstract: "It is concluded") that the balance of enthalpy and entropy of mixing decides susceptibility, shifted by the water sorbed, by strong drug–polymer hydrogen bonding, which "would result in" a lower χDP, and by drug hydrophobicity, which for pimozide "would lead to" a larger χWD. ··· Not measured: the water content of the tested 50:50 samples at their storage RH, any χ value, and the phase state while the samples were wet; the HPMCAS results may instead reflect less plasticization ("it is possible"). ···

01Why this study

Known 1Water can unmix PVP dispersions

Felodipine, nifedipine, pimozide, droperidol and griseofulvin with PVP formed drug-rich and polymer-rich amorphous phases at high RH; indomethacin and ketoprofen did not.

Konno 2008, ref 9; Rumondor 2009, ref 10; Vasanthavada 2005, ref 13

Known 2Unmixing comes before faster crystallization

Systems that unmixed crystallized much sooner.

Rumondor 2009, ref 10

Known 3Interactions help; mobility alone does not explain it

Strong drug–polymer interactions seemed to protect, and extra mobility from water was not enough to unmix.

Rumondor 2009, ref 10 ·

Known 4Polymers differ in water uptake

The same drug with different polymers sorbs different amounts of water.

Konno 2006, ref 14; Konno 2008, ref 9

Gap → this paperDoes a less hygroscopic polymer lower the risk of moisture-induced unmixing?
More detail

What was already known. References are numbered as printed. The introduction builds mostly on the group's own work:

  • Amorphous drugs need a polymer to stay amorphous. Amorphous forms raise solubility, dissolution rate and bioavailability but can crystallize during production and storage; a usually water-soluble polymer is added to inhibit this, giving an amorphous solid dispersion. (Hancock 1997, ref 3; Hancock 2000, ref 4; Ford 1986, ref 5)
  • The polymer brings water. Being hygroscopic, the polymer increases water uptake over the amorphous drug alone, which raises molecular mobility and can promote crystallization. (Shamblin 1999, ref 6; Konno 2008, ref 9; Crowley 2002, ref 31)
  • Water can unmix molecular dispersions. In some drug–PVP dispersions water produced drug-rich and polymer-rich amorphous domains before crystallization: felodipine–PVP, nifedipine–PVP, pimozide–PVP, droperidol–PVP and griseofulvin–PVP, but not indomethacin–PVP or ketoprofen–PVP. Systems that unmixed crystallized much sooner, so moisture-induced loss of miscibility "may be an underlying cause" of poor stability under accelerated conditions. (Konno 2008, ref 9; Rumondor 2009, ref 10; Marsac 2010, ref 11; Vasanthavada 2005, ref 13) ··
  • Interaction strength mattered; mobility alone did not. The earlier PVP study found that drug–polymer interaction strength "seems to be important" and that raising mobility by plasticization alone did not cause unmixing, so thermodynamics had to be considered. (Rumondor 2009, ref 10) ·
  • Polymers differ in water uptake. Different polymers sorb different amounts of water and form different interactions, so the same drug at the same ratio may hold different amounts of water, with different effects on mobility and thermodynamics. (Konno 2006, ref 14; Konno 2008, ref 9; Marsac 2008, ref 15)
  • Method basis. IR band shifts report drug–polymer, drug–drug and polymer–polymer bonding and detect both crystallization and unmixing; more than one Tg identifies two amorphous phases. (Taylor 1997, ref 16; Marsac 2006, ref 18; Shamblin 1998, ref 21) ·

What the paper set out to do. Test the hypothesis that dispersions made with less hygroscopic polymers are less susceptible to moisture-induced changes in miscibility, using three polymers of falling hygroscopicity and four drugs of different chemistry, mainly by IR with DSC as support. ·

02How they approached it

Three polymers of falling hygroscopicity (PVP > PVPVA > HPMCAS) crossed with four drugs that differ in hydrogen-bond donor and hydrophobicity; the same dispersions were examined dry, then after humid storage and drying, so any loss of mixing shows as changed IR bands and a second Tg. ····

Felodipinedihydropyridine; NH donorCalcd log P 2.24; Tg 47 °C. Tested with PVPVA and HPMCAS, plus one PVP spectrum. Measured. ·
Quinidinecinchona alkaloid; OH donor, no carbonylCalcd log P 2.48; Tg 61 °C; the most water-soluble of the four. Tested with PVP, PVPVA and HPMCAS. Measured. ·
PimozideNH donorCalcd log P 5.34, the most hydrophobic; Tg 62 °C. Tested with PVPVA and HPMCAS. Measured. ·
IndomethacinCOOH donorCalcd log P 3.58; Tg 48 °C. Tested with PVPVA and HPMCAS. Measured. ·
PVPK29-32The most hygroscopic polymer; Tg 166 °C. Measured. ·
PVPVAKollidon VA 64Intermediate hygroscopicity; Tg 107 °C. Measured. ·
HPMCASAQOAT AS-MFThe least hygroscopic; Tg 121 °C. Measured. ·

What was done

Experiment

Drug + polymer in a common solvent→spin-coated films (10–90 wt% polymer) and rotary-evaporated powders→IR and DSC of the dry dispersions.····

↓
Experiment

Films taken through 54→75→84→94% RH, dried after each step→IR of the interaction bands.·

Experiment

50:50 powders at 25 °C/94% RH for 24 h, dried→DSC: one Tg or two.·

↓
Experiment

Water uptake of 75:25 powders at 25 °C/85% RH.·

Literature

Polymer sorption isotherms at 25 °C; earlier PVP results.·

↓
Analysis

Ternary Flory–Huggins free energy of mixing applied qualitatively→which systems should unmix.··

More detail

What was done

  1. Films for IR. Drug and polymer at several weight ratios were dissolved in a common solvent (dichloromethane/ethanol for the felodipine and quinidine systems and indomethacin–HPMCAS; ethanol for indomethacin–PVPVA; chloroform for pimozide–PVPVA; methanol/chloroform for pimozide–HPMCAS), spin-coated on ZnS or KRS-5 and dried at 90 °C. Transmission spectra were taken at 4 cm⁻¹ resolution under dry air. ·
  2. Humid storage of films. The same films went through desiccators at 54, 75, 84 and 94% RH (saturated salts, 22–25 °C), at least one day each (7 days at 94% RH for indomethacin–PVPVA, 2 days for felodipine–HPMCAS), and were dried with dry air (RH < 10%) before each spectrum so that water would not mask the bands. ··
  3. DSC. Powders made by rotary evaporation were measured as made and after 24 h at 25 °C/94% RH in a gravimetric analyzer followed by drying (RH < 3%, about 48 h) in hermetic pans; heating at 20 °C/min, three cycles. ·
  4. Water uptake. 75:25 drug:polymer powders were dried and then held at 25 °C/85% RH; uptake was read at the first plateau. Two of the six values come from a thesis. ·
  5. Reading the data. Loss of a drug–polymer band (or gain of a drug–drug band) after storage, and two Tgs instead of one, were taken as signs of unmixing; severe unmixing would give Tgs near the pure components, partial unmixing Tgs in between. ··

Key equations

Ternary Flory–Huggins free energy of mixing (Eq. 1)
ΔGmixRT=nWlnϕW+nDlnϕD+nPlnϕP+nWϕDχWD+nWϕPχWP+nDϕPχDP

The first three terms are the entropy of mixing, the last three the enthalpy of mixing, set by the three pair interaction parameters χ. The paper uses it only qualitatively: sorbed water (n_W) multiplies the unfavourable water–drug term, and a strong drug–polymer interaction lowers χ_DP; no χ value is computed.··

Terms used on this page
  • Amorphous–amorphous phase separation (demixing): a one-phase drug–polymer glass splitting into a drug-rich and a polymer-rich amorphous phase, without crystals.
  • Hygroscopicity: how much water a material takes up from humid air at a given RH.
  • Red shift: the move of an IR band to lower wavenumber when the group forms a hydrogen bond; a larger shift is read as a stronger bond.
  • Two Tgs: two glass transitions in DSC, read as two amorphous phases of different composition.
  • χ (chi): Flory–Huggins interaction parameter for a pair of components; positive means the pair dislikes mixing.
  • Enthalpic recovery: an endothermic peak at Tg from a glass that has relaxed during storage.
Fig. 1: The four drugs and three polymers
Fig. 1 · p.482 · The four drugs and three polymersShows. indomethacin (COOH), felodipine (NH), quinidine (OH), pimozide (NH), and the repeat units of PVP, PVPVA and HPMCAS.

03Main findings

1

All nine dry dispersions were one phase

Every dry dispersion showed IR bands from drug–polymer hydrogen bonds and a single Tg between those of drug and polymer. ···

More detail

Immediately after preparation, each dispersion had bands absent from the pure components and assigned to drug–polymer hydrogen bonds: for example the PVP carbonyl at 1662 cm⁻¹ with quinidine (1681 cm⁻¹ when free), the vinylpyrrolidone carbonyl at 1640 cm⁻¹ with indomethacin, and the felodipine NH at 3297 cm⁻¹ with PVPVA (3341 cm⁻¹ when bonded to another felodipine). ····· DSC gave one Tg for all nine pairs at 50 wt% polymer, from 49 °C (indomethacin–HPMCAS) to 83 °C (pimozide–PVPVA), each between the Tgs of drug (47–62 °C) and polymer (107–166 °C). · The authors take this as molecular-level mixing ("support the conclusion"), confirming earlier work for felodipine–HPMCAS.

2

Humid storage split five dispersions into two amorphous phases

Felodipine–PVPVA, quinidine–PVP, quinidine–PVPVA, pimozide–PVPVA and pimozide–HPMCAS lost drug–polymer IR bands after 54–94% RH and showed two Tgs after 94% RH. ····

Table 3: Tg before and after humid storage for nine dispersions
Table 3 · p.483 · Tg before and after humid storage for nine dispersionsShows. five systems with two Tgs after 94% RH and drying, four with one.Also supports K2
Fig. 2: Felodipine–PVPVA: the drug–drug NH band grows and two Tgs appear
Fig. 2 · p.483 · Felodipine–PVPVA: the drug–drug NH band grows and two Tgs appearShows. (a) the 3341 cm⁻¹ shoulder rises with RH in the top three spectra; felodipine–PVP after 84% RH is dominated by it; (b) the third trace has two steps.Read it as. the x-axis label "Normalized absorbance" means wavenumber.
More detail
  • Felodipine–PVPVA. The drug–drug NH band (3341 cm⁻¹) grew relative to the drug–PVPVA band (3297 cm⁻¹) after 54 and 84% RH; after 94% RH and drying the single Tg of 77 °C became two, 64 and 77 °C. ··
  • Quinidine–PVP. The 1662 cm⁻¹ shoulder (PVP carbonyl bonded to the quinidine OH) fell after 54% RH and almost vanished after 84% RH; Tg 70 °C became 63 and 81 °C. ··
  • Quinidine–PVPVA. The 1665 cm⁻¹ band fell only slightly after 84 and 94% RH; Tg 69 °C became 62 and 76 °C. ··
  • Pimozide–PVPVA. The 1661 cm⁻¹ shoulder and the 1709 cm⁻¹ free-carbonyl band weakened after 54 and 84% RH; Tg 83 °C became 59 and 97 °C, and on further heating pimozide recrystallized (exotherm near 170 °C) and melted (near 200 °C). ···
  • Pimozide–HPMCAS. The broad 1704 cm⁻¹ band split into a 1709 cm⁻¹ peak and a 1698 cm⁻¹ shoulder (drug–drug bonding), with the drug–polymer contribution still large; Tg 78 °C became 65 and 79 °C. The authors read this as drug-rich and polymer-rich regions that each still hold much of the other component. ···
  • The authors' reading is that storage formed drug-rich and polymer-rich amorphous phases ("The results suggest"). Similar trends were seen at 30 and 70 wt% polymer, no crystals were found, and at 10 and 90 wt% polymer the methods could not decide. ··
Fig. 5: Pimozide–PVPVA: carbonyl bands change; two Tgs, then recrystallization and melting
Fig. 5 · p.485 · Pimozide–PVPVA: carbonyl bands change; two Tgs, then recrystallization and meltingShows. (a) the 1709 and 1661 cm⁻¹ features weaken with RH; (b) after storage two Tgs, an exotherm near 170 °C and an endotherm near 200 °C.
3

Four dispersions stayed one phase up to 94% RH

Felodipine–HPMCAS, quinidine–HPMCAS, indomethacin–PVPVA and indomethacin–HPMCAS kept their IR bands and a single Tg after 94% RH. ··

Fig. 7: Indomethacin–PVPVA: no change after 7 days at 94% RH
Fig. 7 · p.486 · Indomethacin–PVPVA: no change after 7 days at 94% RHShows. (a) the hydrogen-bonded carbonyl band at 1640 cm⁻¹ (arrow) unchanged; (b) one Tg with an enthalpic-recovery peak.Also supports K4
More detail
  • Indomethacin–PVPVA. The 1640 and 1683 cm⁻¹ bands kept the same relative intensity after 1 day at 75% RH and 7 days at 94% RH.
  • Felodipine–HPMCAS. The 1701 and 1683 cm⁻¹ felodipine carbonyl bands kept the same relative intensity after 75% RH and 2 days at 94% RH.
  • Indomethacin–HPMCAS. The dimer band at 1712 cm⁻¹ was lower relative to the 1685 cm⁻¹ band than in pure amorphous indomethacin, and the ratio stayed constant after 54, 84 and 94% RH. ·
  • Quinidine–HPMCAS. The 1714 cm⁻¹ acid shoulder of HPMCAS was absent in the dispersion and did not return after 94% RH. ·
  • DSC after 94% RH gave one Tg each: 56 → 56 °C (felodipine–HPMCAS), 68 → 65 °C (quinidine–HPMCAS), 63 → 67 °C (indomethacin–PVPVA) and 49 → 54 °C (indomethacin–HPMCAS), each with an endothermic peak that the authors attribute to enthalpic recovery. ·· The authors: "it can be concluded" that these stayed one phase at all times.
Fig. 8: Felodipine–HPMCAS: no change after 94% RH
Fig. 8 · p.486 · Felodipine–HPMCAS: no change after 94% RHShows. (a) the 1701 and 1683 cm⁻¹ bands keep their ratio; (b) one Tg with an endothermic peak.Also supports K5
4

Water uptake ranks PVP > PVPVA > HPMCAS

At 25 °C/85% RH, 75:25 dispersions sorbed 6.4 / 3.6 / 2.4 g water per 100 g with felodipine and 5.3 / 3.4 / 2.4 with quinidine (PVP / PVPVA / HPMCAS). ·

Table 4: Water sorbed at 25 °C/85% RH by 75:25 dispersions
Table 4 · p.488 · Water sorbed at 25 °C/85% RH by 75:25 dispersionsShows. PVP > PVPVA > HPMCAS for felodipine and quinidine; two values from a thesis.Also supports K3
Fig. 11: Water sorption isotherms of the three polymers
Fig. 11 · p.489 · Water sorption isotherms of the three polymersShows. PVP (squares) far above PVPVA (triangles) and HPMCAS (circles) at high RH; data from refs 9 and 34.Also supports K3
More detail

The four measured values (felodipine–PVPVA 3.6, quinidine–PVP 5.3, quinidine–PVPVA 3.4, quinidine–HPMCAS 2.4 g/100 g) and two from a thesis (felodipine–PVP 6.4, felodipine–HPMCAS 2.4) follow the same order for both drugs. The cited isotherms of the polymers alone at 25 °C show the same order with larger gaps: at about 85% RH roughly 50 (PVP), 24 (PVPVA) and 8 (HPMCAS) g/100 g (read from Fig. 11). Uptake was not measured for the pimozide or indomethacin dispersions, nor for the 50:50 samples at their storage RH.

5

PVP dispersions unmixed more than PVPVA dispersions

At 84% RH the drug–polymer band fell by 50% (felodipine–PVP) vs 17% (felodipine–PVPVA), and by 47% (quinidine–PVP) vs 11% (quinidine–PVPVA). ·

Fig. 3: Quinidine–PVP: the drug–polymer shoulder nearly vanishes
Fig. 3 · p.484 · Quinidine–PVP: the drug–polymer shoulder nearly vanishesShows. (a) the 1662 cm⁻¹ shoulder (arrow) shrinks after 54% and 84% RH; (b) two Tgs after storage.Also supports K3
More detail

The reductions are in the intensity of the drug–polymer hydrogen-bond band relative to the drug–drug band (felodipine) or to the free vinylpyrrolidone carbonyl (quinidine). The authors argue that the hydrogen bond is about as strong with PVP as with PVPVA (similar red shifts), so the smaller unmixing with PVPVA is "most likely explained" by its lower water uptake. · The felodipine–PVP value rests on one spectrum after 84% RH, and how the percentages were computed is not given. ·

Fig. 4: Quinidine–PVPVA: the same kind of band falls only slightly
Fig. 4 · p.484 · Quinidine–PVPVA: the same kind of band falls only slightlyShows. (a) the 1665 cm⁻¹ shoulder (arrow) changes little after 84 and 94% RH; (b) two Tgs after storage.Also supports K3
6

Indomethacin's strong hydrogen bond kept PVPVA mixed

The PVPVA carbonyl shifted by 42–44 cm⁻¹ with indomethacin against 19–22 cm⁻¹ with the other drugs, and indomethacin–PVPVA did not unmix. ···

More detail

Indomethacin's COOH group is a better hydrogen-bond donor than the NH of felodipine and pimozide or the OH of quinidine; the authors take the larger red shift as a stronger interaction, which "would result in" a lower χDP and a more favourable enthalpy of mixing, in line with the absence of unmixing for indomethacin–PVPVA and, in earlier work, indomethacin–PVP. ·· Indomethacin–PVPVA kept its 1640 cm⁻¹ band after 7 days at 94% RH and a single Tg (63 → 67 °C). · From the Table 1 positions the quinidine–PVPVA shift is 18 cm⁻¹, just under the stated range.

7

Pimozide, the most hydrophobic drug, unmixed even with HPMCAS

Pimozide (calcd log P 5.34, against 2.24–3.58 for the others) was the only drug to unmix with HPMCAS. ···

Fig. 6: Pimozide–HPMCAS: a slight IR change and two Tgs
Fig. 6 · p.485 · Pimozide–HPMCAS: a slight IR change and two TgsShows. (a) the gray (94% RH) and black (as prepared) spectra differ slightly near 1700 cm⁻¹; (b) two Tg steps after storage.Also supports K6
More detail

Felodipine–HPMCAS and quinidine–HPMCAS stayed mixed although their drug–polymer interactions are weaker than with PVP or PVPVA, so interaction strength alone cannot explain the HPMCAS results. ·· Pimozide also has an NH donor, so its interaction strength is "expected" to be similar to felodipine's; the authors attribute its slight unmixing with HPMCAS to its hydrophobicity, which "would lead to" a larger χWD and favour separation even at low moisture. · The pimozide–HPMCAS Tg pair (65 and 79 °C) is as far apart as the felodipine–PVPVA and quinidine–PVPVA pairs, so on DSC alone the separation does not look smaller. ·

04Further observations

  • Pimozide–PVPVA recrystallized and melted on heating after it unmixed.
  • HPMCAS broke up drug–drug (indomethacin) and polymer–polymer (quinidine) hydrogen bonds, and water did not restore them. ···
  • The four stable systems showed an enthalpic-recovery peak at their single Tg after storage. ·
  • At 10 and 90 wt% polymer the methods could not tell whether unmixing occurred. ·
More detail
  • Crystallization follows unmixing. In the dried pimozide–PVPVA powder, the two Tgs (59 and 97 °C) were followed on heating by an exotherm near 170 °C and an endotherm near 200 °C, read by the authors as recrystallization and melting of pimozide. · The drug-rich Tg of 59 °C is slightly below the Tg of amorphous pimozide (62 °C). ·
  • Bonds disrupted by the polymer stay disrupted. In indomethacin–HPMCAS the cyclic-dimer band at 1712 cm⁻¹ was weaker relative to the benzoyl band at 1685 cm⁻¹ than in amorphous indomethacin, and the ratio did not change after storage up to 94% RH; in quinidine–HPMCAS the polymer's own acid shoulder at 1714 cm⁻¹ was absent and did not return. ···
  • Relaxation, not separation. After 94% RH the single Tg of the four stable systems carried an endothermic peak (minima at about 57–68 °C), attributed to enthalpic recovery after enthalpy relaxation during storage. ·
  • Composition limits. Similar trends were seen at 30 and 70 wt% polymer for the five unmixing systems; at 10 and 90 wt% polymer unmixing could be neither verified nor excluded because of method sensitivity. ·
  • Plasticization differences are small in the cited data. After 75% RH, felodipine–HPMCAS (25% polymer) had a Tg of about 35 °C and felodipine–PVP about 31 °C (ref 9). ·

05How the authors connect the findings

1The polymer sets how much water the dispersion sorbs: PVP most, HPMCAS least. ··
↓
2The drugs are hydrophobic, so sorbed water adds an unfavourable water–drug term to the enthalpy of mixing; more water, larger term. ·
↓
Strong drug–polymer bond or little waterEnthalpy of mixing stays favourable↓one phase (indomethacin–PVPVA; felodipine– and quinidine–HPMCAS).··
Hygroscopic polymer, ordinary hydrogen bondWater breaks drug–polymer bonds and raises mobility↓drug-rich and polymer-rich phases, more with PVP than with PVPVA.··
Very hydrophobic drugLarge water–drug term↓separation even at low water, as for pimozide–HPMCAS.
What sets the switch point. The balance between drug–polymer attraction (χDP) and the water–drug penalty, which grows with sorbed water and drug hydrophobicity; no χ was measured. ··
Conclusion drawn. The enthalpy–entropy balance in the water–drug–polymer system decides susceptibility (conclusions: "It is suggested"; abstract: "It is concluded").
More detail
  1. A hydrophilic polymer raises the water uptake of a dispersion over the amorphous drug alone, and the polymers rank PVP > PVPVA > HPMCAS in hygroscopicity; at the same ratio PVP dispersions sorb more water than HPMCAS ones. ···
  2. In the ternary Flory–Huggins model the entropy of mixing favours one phase (adding water is assumed to help mixing entropy), so separation needs a sufficiently positive enthalpy of mixing, set by χDP, χWD and χWP. ··
  3. All four drugs are hydrophobic (positive log P), so χWD is "expected to be positive"; its weight in the enthalpy grows with the water sorbed (nW). ··

[+] Strong drug–polymer interaction. Indomethacin's COOH gives the largest red shift with PVPVA → lower χDP → more favourable enthalpy → no unmixing even with an intermediate-hygroscopicity polymer. ··

[+] Low water uptake. HPMCAS dispersions "simply do not absorb sufficient water" to make the environment unfavourable for felodipine or quinidine, although these bond more weakly to HPMCAS than to PVP → one phase ("may explain"). The authors also give an alternative: less water means less plasticization and lower mobility ("it is possible"). ··

[-] More water, ordinary bond. Felodipine and quinidine form hydrogen bonds of similar strength with PVP and PVPVA, but PVP sorbs more water → larger positive enthalpy → more unmixing with PVP ("most likely explained"); water disrupts the drug–polymer bonds and, with higher mobility, phase separation follows. ··

[-] Very hydrophobic drug. Pimozide's high log P "would lead to" a larger χWD → separation even at the low water content of HPMCAS.

What sets the switch point. Whether the water–drug penalty, scaled by sorbed water and drug hydrophobicity, outweighs drug–polymer attraction plus mixing entropy; the paper ranks these factors by red shift, log P and water uptake but measures no χ. ··

Conclusion drawn. "It is suggested that the balance between the thermodynamic factors" of mixing decides susceptibility, and these factors depend on the water sorbed, on hygroscopicity and on drug–polymer interaction strength; the extent of separation "appears to be related" to polymer hygroscopicity. ··

06What it means for formulation

Stated by the authors
  • Strong drug–polymer interactions and a less hygroscopic polymer make a dispersion less prone to moisture-induced unmixing; very hydrophobic drugs are more prone.
  • Moisture-induced unmixing may explain the poor stability of some dispersions under accelerated conditions.
AI reading, not stated in the paper
  • For a hydrophobic drug with ordinary hydrogen bonding, a low-hygroscopicity polymer such as HPMCAS lowers the risk of humidity-driven unmixing.
  • A very hydrophobic drug stays at risk even with HPMCAS.
More detail
Stated by the authors
  • Systems with strong drug–polymer interactions and a less hygroscopic polymer "will be less susceptible" to moisture-induced phase separation, while more hydrophobic drugs will be more susceptible even at low sorbed moisture (abstract).
  • Molecular-level mixing should be kept over the whole product life, and moisture-induced changes in miscibility "may be an underlying cause" of reduced stability under accelerated conditions. ·
AI reading, not stated in the paper
  • Polymer choice is partly a moisture decision: in this set, moving from PVP to PVPVA reduced, and moving to HPMCAS removed, unmixing for felodipine and quinidine at 50 wt% polymer.
  • Strong hydrogen bonding (here a COOH donor to a carbonyl acceptor) protected even with PVPVA; comparing red shifts in dry films is a quick first screen.
  • Very hydrophobic drugs remain at risk even with HPMCAS. Humid storage followed by IR or DSC of dried samples is a cheap screen, though it reports the dried state, not the wet one.
  • The argument needs the water uptake of the actual formulation at its storage RH, not the polymer isotherm alone; the paper did not measure it for the tested samples.

07Open questions

Raised by the authors
  • At 10 and 90 wt% polymer, does unmixing occur below the detection limit?
  • Is HPMCAS protective through thermodynamics (less water) or through lower mobility? ·
Not covered by this paper (AI reading)
  • What were the water contents and the phase state of the 50:50 samples while humid? ·
  • Would measured χ values support the qualitative argument?
More detail
Raised by the authors
  • Whether 10 and 90 wt% polymer dispersions unmix could not be decided with IR and DSC.
  • The authors leave open whether the HPMCAS systems resist unmixing because of lower water (thermodynamics) or less plasticization (mobility). ·
Not covered by this paper (AI reading)
  • The water content of the tested 50:50 films and powders at each storage RH was not measured; the argument uses 75:25 powders at 85% RH and polymer isotherms.
  • All samples were dried before analysis; the phase state in the humid condition, and whether phases remix on drying or during DSC heating, were not examined. ·
  • No χDP, χWD or χWP values were estimated; hydrophobicity is represented by calculated log P only.
  • Crystallization after unmixing was not followed over storage time, so the link to physical stability rests on earlier work.
  • PVP was paired here with quinidine (and one felodipine spectrum) only; pimozide and indomethacin with PVP come from the earlier study. ·

08How solid

AI assessment, not a statement made in the paper
Moderate

IR and DSC agree on which of the nine systems unmixed, and the polymer ranking holds for both drugs tested with all polymers. But samples were analysed dry and without replicates, water uptake was measured at another composition, and the thermodynamic explanation is qualitative. ····

More detail
What holds
  • For each of the nine pairs, IR after storage and DSC after 94% RH agree on one versus two phases. ·
  • The direction PVP > PVPVA holds for both drugs tested with both polymers.
  • The water-uptake order PVP > PVPVA > HPMCAS is consistent between the dispersions and the cited polymer isotherms. ·
  • No crystals were detected in the stored samples, so the changes are amorphous–amorphous.
What weakens it
  • All analyses were on dried samples; the paper cannot say what the phases were while wet. ·
  • No replicates or uncertainties; the four percentage reductions are given without method, and the felodipine–PVP value rests on one spectrum. ·
  • Water uptake comes from 75:25 powders at 85% RH (two values from a thesis), not from the 50:50 test samples at their storage RH.
  • On DSC alone, pimozide–HPMCAS does not separate less than the PVPVA systems.
  • The Flory–Huggins argument uses no χ values; hydrophobicity is calculated log P, and the thermodynamic and mobility explanations are not separated. ·
  • Separation "as low as 54%" rests on IR only; DSC samples saw 94% RH only, and the DSC scan used for the Tgs is not stated. ·
  • Several table assignments and figure details contain misprints, and the plotted felodipine DSC trace disagrees with its tabulated Tg. ···

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Table 1 (p.481)Lists the IR bands and assignments used to read drug–polymer, drug–drug and polymer–polymer bonding.F1Two assignment misprints (pimozide row "to quinidine"; indomethacin–PVPVA 1683 cm⁻¹).·
Fig. 1 (p.482)key figureStructures of the four drugs and three polymers.0.2A schematic, not data.
Table 2 (p.482)Drug and polymer properties: log P, Tm, Tg, ΔCp, solubility.0.2, F7Felodipine Tg 47 °C disagrees with its plotted DSC trace.
Table 3 (p.483)key figureThe key DSC evidence: one Tg before, two after 94% RH for five systems, one for four.F1, F2, F3, K2Scan used for Tg not stated; no replicates.·
Fig. 2 (p.483)key figureFelodipine–PVPVA unmixing in IR and DSC, with one felodipine–PVP spectrum for comparison.·F2, F5Axis mislabelled; amorphous felodipine trace steps near 25 °C.·
Fig. 3 (p.484)key figureQuinidine–PVP: the drug–polymer shoulder is almost lost after 84% RH; two Tgs.F2, F5Caption places quinidine bands at 1640–1660 cm⁻¹; plotted at ≈1620 and ≈1590.
Fig. 4 (p.484)key figureQuinidine–PVPVA: a small loss of the same kind of band; two Tgs.F2, F5
Fig. 5 (p.485)key figurePimozide–PVPVA: band changes, two Tgs, recrystallization and melting on heating.·F2, 0.4
Fig. 6 (p.485)key figurePimozide–HPMCAS: slight IR change, two Tgs.F7, K6The Tg gap is as large as for the PVPVA systems.
Fig. 7 (p.486)key figureIndomethacin–PVPVA unchanged after 7 days at 94% RH.·F3, F6, K4
Fig. 8 (p.486)key figureFelodipine–HPMCAS unchanged after 94% RH.·F3, K5Amorphous felodipine trace steps near 25 °C.
Fig. 9 (p.487)Indomethacin–HPMCAS: the drug dimer band is reduced by the polymer and unchanged by water.·F3
Fig. 10 (p.487)Quinidine–HPMCAS: the polymer acid shoulder is absent and not restored; second derivatives shown.·F3Reference-trace order differs from the caption.
Table 4 (p.488)key figureWater uptake of 75:25 dispersions: PVP > PVPVA > HPMCAS.F4, K3Measured at 75:25 and 85% RH, not on the test samples; two values from a thesis.
Fig. 11 (p.489)key figureCited polymer isotherms that rank hygroscopicity.F4, K3Data from refs 9 and 34.