What happens to the drug, in solution and in the solid, when ASDs of a weakly basic drug in a pH-sensitive polymer pass from fasted gastric to fasted intestinal media, and how do drug loading and dose change it?
At most about 11.5% of the dose dissolved in the acid stage, below the crystalline solubility, yet SHG found crystals in every formulation after 30 min there: an estimated 68% of the undissolved drug at 50% DL against less than 0.1% in the other systems ···. After the shift, the 10% and 25% DL ASDs reached the amorphous solubility (about 20 µg/mL), formed nanodroplets of about 300 nm and stayed supersaturated for about 150 and 60 min, while the 50% DL ASD desupersaturated at once ·····.
For posaconazole–HPMC-AS ASDs at 37 °C, an hour in FaSSGF released less than 15% of the drug, below its crystalline solubility, yet started crystallization in the undissolved ASD; the authors read this as crystals forming "perhaps somewhat counterintuitively" in a subsaturated medium and "apparently" protected from dissolution ··. Matrix crystallization was far greater at 50% DL than at 10% or 25% DL, and the authors conclude that these crystals were carried into FaSSIF as seeds that promoted crystallization, so that intestinal supersaturation depended on gastric release, matrix crystal burden, drug loading and dose ···. Seeding itself was not tested; it is inferred from the gastric-stage SHG images and from the longer supersaturation in FaSSIF alone, "presumably due to the initial absence of seeds" ·. The longer supersaturation at the higher dose is "most likely" a reservoir effect of undissolved ASD and nanodroplets, and the authors stress that in such systems the onset of desupersaturation is not the onset of crystallization ·. HPMC-AS itself is "potentially" an effective solution-crystallization inhibitor for posaconazole when matrix crystallization is absent .
01Why this study
Enabling forms such as ASDs raise the drug's chemical potential and flux, but the supersaturated solution tends to crystallize; polymers delay this.
Brouwers 2009, ref 5; refs 12–20 ·
HPMC-AS and Eudragit L100 are insoluble at gastric pH, so the ASD sits in acid as a suspension before release; what happens to it there was little studied.
refs 24–28
Drug dissolved in the stomach becomes supersaturated in the intestine, so tests should include the pH shift in biorelevant media.
Hens 2017, ref 29; ref 5
Bioavailability is 8–47% with strong food and gastric-pH effects; with Noxafil tablets, an HPMC-AS ASD, little drug dissolves in the stomach and fasted jejunal fluid stays supersaturated for about 90 min.
Hens 2016, ref 46; refs 38–45 ··
More detail
What was already known. The introduction builds on these points:
- Concentration in the gut drives absorption. Besides permeability, the intraluminal drug concentration sets the rate and extent of absorption, and most new drug candidates are poorly water-soluble (refs 1–4).
- Supersaturating systems. Salts, prodrugs, cocrystals and ASDs can generate supersaturated solutions (refs 5–11). A supersaturated drug has a higher chemical potential than the crystal (ref 12) and can raise flux across the intestinal wall and extend the absorption window (refs 13–16), but the solution is metastable, and crystallization removes the solubility advantage (refs 17–19).
- Polymers as inhibitors. Polymers such as HPMC and HPMC-AS delay crystallization by acting on nucleation and/or growth (refs 5, 20); in the ASD matrix they can raise Tg (ref 21), lower molecular mobility (ref 22) and hydrogen-bond the drug (ref 23). How they do it is "not fully understood". Inhibition in the matrix matters during storage and before complete dissolution in vivo.
- Enteric ASDs wait in the stomach. HPMC-AS and Eudragit L100 are insoluble in fasted gastric fluid, so their ASDs form suspensions there and release drug only in the small intestine (refs 24–28). There is "limited understanding" of their intraluminal supersaturation and phase behaviour, in particular of the effect of the acid suspension before the intestinal pH is reached.
- Physiology and pH shift. Crystallization kinetics vary with pancreatic secretions, local pH and gastrointestinal transfer and residence times (refs 5, 29). For weak bases the pH rise from stomach to intestine converts ionized to neutral drug and can drastically lower solubility, creating supersaturation; in vitro tests should therefore include the pH shift, and biorelevant media with bile salts predict intraluminal behaviour more reliably.
- Posaconazole. A triazole antifungal (refs 30–36), BCS class II, log P 4.6 (ref 37), a polyprotic weak base with pKa 3.6 (piperazine) and 4.6 (triazole). Its bioavailability is variable, 8–47% (refs 38–41); a non-fat or high-fat meal raised the AUC of the suspension 2.7- and 3.9-fold (ref 42); a proton pump inhibitor lowered absorption and an acidic drink raised it (ref 43). In human aspirates, acidified (pH 1.6) and neutral (pH 7.1) suspensions both precipitated extensively, with some intestinal supersaturation (45 min) for the acidified one (Hens 2016, ref 44). ·
- Noxafil. The marketed delayed-release tablet is a hot-melt-extruded ASD of posaconazole in HPMC-AS (ref 45), designed to avoid extensive gastric release and some of this variability. Gastric aspirates after fasted and fed dosing showed little gastric release; fasted jejunal aspirates were supersaturated for about 90 min, while precipitation seemed to dominate in the fed state (Hens 2016, ref 46). ·
- The test. A two-stage dissolution set-up from earlier work on pH-dependent dissolution (Mathias 2013, ref 47; Mann 2017, ref 48) avoids a flow pump, keeps the pH consistent and allows flexible volumes.
What the paper set out to do. Evaluate drug release, supersaturation and crystallization kinetics of posaconazole–HPMC-AS ASDs and of Noxafil tablets in fasted-state biorelevant media representing gastric and small-intestinal conditions, and follow both solid-state and solution phase transitions through the abrupt shift from FaSSGF (pH 1.6) to FaSSIF (pH 6.5) with several analytical methods.
02How they approached it
One drug and one polymer at three drug loadings, plus the marketed tablet, each tested with and without a 60-min acid stage and at two doses; the solution was followed by HPLC and NTA and the solid by SHG, TPE-UVF and PXRD, against the crystalline and amorphous solubility measured in the same media. ····
What was done
Crystalline drug in FaSSGF and FaSSIF, 48 h→equilibrium solubility.·
Drug added to FaSSIF with 20 µg/mL HPMC-AS→UV extinction and fluorescence→LLPS onset, taken as the amorphous solubility.···
ASDs and tablet powder at 400 µg/mL in FaSSGF for 60 min→double-strength FaSSIF concentrate added, pH 6.5→HPLC for 3–4 h more.·
The same directly in FaSSIF.·
Both at one-fifth of the dose.··
Supernatant after transfer→NTA nanodroplet size.·
Aliquots in FaSSGF and FaSSIF→SHG (crystals) and TPE-UVF (all drug) imaging→volume fractions and their ratio.····
Precipitate after 180 min in FaSSIF, spiked with drug→PXRD.·
Two-stage against FaSSIF only, high against low dose, each against the crystalline and amorphous solubility lines.····
More detail
What was done
- ASDs. Posaconazole (Form I) and HPMC-AS MF were dissolved in methanol at 10:90, 25:75 and 50:50 w/w, rotary-evaporated at 45 °C, vacuum-dried for 24 h and cryo-milled; polarized light microscopy and PXRD found no crystallinity, and the ASDs were made fresh for each test. ·
- Solubility references. Crystalline equilibrium solubility was measured after 48 h at 37 °C (n = 3). The LLPS onset was found by adding methanolic drug at 4 µg/min to stirred FaSSIF containing 20 µg/mL HPMC-AS while recording extinction at 350 nm, and by fluorescence spectra (excitation 240 nm) of 0–26 µg/mL solutions in FaSSIF and, as a reference, in sodium phosphate buffer pH 6.5. ··
- Two-stage dissolution. 16 mg posaconazole as ASD (160, 64 or 32 mg) or as 100 mg crushed tablet was dispersed in 40 mL FaSSGF (pH 1.6) and sampled at 15, 30, 45 and 60 min. Then 40 mL of a FaSSIF concentrate with double bile salt/lecithin at pH 7.5 was added, giving 80 mL equivalent to FaSSIF-V2, adjusted to pH 6.5 with NaOH; the drug available was then 200 µg/mL, ten times the amorphous solubility. Samples were micro-centrifuged (14,800 rpm, 15 min) and the supernatant analysed by HPLC; 37 °C, 300 rpm, n = 3. A low dose of 3.2 mg (80 and 40 µg/mL) was run the same way. ·
- FaSSIF-only control. The same materials dispersed directly in FaSSIF "at the same conditions". ·
- Nanodroplets. Supernatants taken 5 or 30 min after transfer were sized by NTA at 37 °C (triplicate); the authors assume this centrifugation pellets large particles and most amorphous precipitate but not the nanodroplets. ·
- Crystals and undissolved drug. For imaging, 8 mg drug in 20 mL FaSSGF was shifted with 20 mL concentrate; aliquots at 30 and 60 min in FaSSGF and 30, 60, 120 and 180 min in FaSSIF were imaged by SHG (only chiral crystals give signal) and TPE-UVF (drug in any state). Integrated intensities gave volume fractions; their ratio at 30 min in FaSSGF was taken as the extent of matrix crystallization. ···
- Crystal form. After 180 min in FaSSIF, 5 mg dissolved drug was added to grow crystals, and the ultracentrifuged pellet was dried and analysed by PXRD (5–50° 2θ). ·
Key equations
The share of the still-undissolved drug that is crystalline, from the two imaging signals after 30 min in FaSSGF; it is the paper's only quantitative measure of matrix crystallization.·
Terms used on this page
- Amorphous solubility: the highest concentration of dissolved drug before a drug-rich liquid phase separates (LLPS); here taken as the LLPS onset, about 20 µg/mL in FaSSIF.
- Supersaturation: dissolved drug above the crystalline solubility (1.69 µg/mL in FaSSIF); desupersaturation: its loss, usually by crystallization.
- Nanodroplets: sub-micrometre drug-rich droplets formed by LLPS above the amorphous solubility; they can act as a reservoir that redissolves as dissolved drug is removed.
- Matrix crystallization: crystals forming inside undissolved ASD particles, as opposed to crystallization from the solution.
- Seeds: existing crystals that let crystal growth proceed without a new nucleation step.
- SHG (second harmonic generation): light at half the laser wavelength produced only by non-centrosymmetric (here chiral) crystals; TPE-UVF: two-photon excited ultraviolet fluorescence of the drug, crystalline or amorphous.
- FaSSGF / FaSSIF: fasted-state simulated gastric (pH 1.6) and intestinal (pH 6.5) fluids containing bile salt and lecithin.
03Main findings
Amorphous solubility in FaSSIF is about 20 µg/mL; crystalline solubility 1.69 µg/mL
Crystalline posaconazole dissolved to 115.1 µg/mL in FaSSGF but only 1.69 µg/mL in FaSSIF. In FaSSIF with 20 µg/mL HPMC-AS, scattering and fluorescence at 368 nm rose from about 20 µg/mL, the LLPS onset taken as the amorphous solubility. ···
More detail
Equilibrium solubility after 48 h at 37 °C was 115.1 ± 9.4 µg/mL in FaSSGF and 1.69 ± 0.06 µg/mL in FaSSIF (n = 3); the authors attribute the difference to nearly complete ionization of the drug in the acid, in agreement with earlier reports. · Adding drug to FaSSIF containing 20 µg/mL HPMC-AS (to suppress crystallization) left the extinction at 350 nm flat at about 0.005–0.008 up to about 17 µg/mL; it rose from about 18 µg/mL and reached about 0.3 at 37 µg/mL, and the two tangent lines cross at about 20 µg/mL, read as the onset of LLPS. · Fluorescence agreed: the emission peak at 368 nm stayed at about 380–395 a.u. from 16 to 19 µg/mL, then jumped to about 480 at 20 µg/mL and about 900 at 24 µg/mL, which the authors assign to a posaconazole-rich amorphous phase with different fluorescence. · In plain sodium phosphate buffer pH 6.5 the onset was 8 µg/mL, with the emission maximum shifting from 385 nm towards about 372 nm, near the wavelength of the peak that grows in FaSSIF; the authors take this as "helping confirm" that the peak marks drug-rich aggregates. · They equate the LLPS concentration with the amorphous solubility, so the intestinal stage of the dissolution test, with 200 µg/mL drug available, offered ten times that solubility. ·
Little drug dissolves in the acid stage, and the gastric solution stays subsaturated
After 60 min in FaSSGF the ASDs had released about 7.5% (10% DL), 10% (25% DL) and 11.5% (50% DL) of the 400 µg/mL dose, and the tablet powder 8.5%: well below the 115.1 µg/mL crystalline solubility. ·
See also Fig. 6
More detail
The gastric concentration rose steadily over the hour; at 60 min the plotted values are about 28 µg/mL (10% DL), 40 µg/mL (25% DL), 45.5 µg/mL (50% DL) and 32 µg/mL (tablet powder). ··· The authors note that release rose with drug loading, the trend Li and Taylor reported for a non-ionizing drug in poorly soluble polymers, that release was incomplete in every case (below 15% for any system), and that the gastric solution was subsaturated with respect to the crystal throughout; they conclude that dispersing posaconazole in HPMC-AS "substantially reduces" gastric release. ··· No neat drug was tested in FaSSGF for comparison. TPE-UVF images showed large undissolved ASD particles carrying the drug during the acid stage. · At the low dose (80 µg/mL) the 10% DL ASD reached about 11 µg/mL after 60 min.
Crystals form inside the undissolved ASD during the acid stage, massively at 50% DL
No crystals were detected before dissolution, but SHG showed crystals in every system after 30 min in FaSSGF. The SHG/TPE-UVF ratio put matrix crystallization at about 68% for 50% DL against about 0.03–0.05% for the other systems. ···
More detail
SHG images after 30 min in FaSSGF show a few crystals for the 10% and 25% DL ASDs and the tablet powder, and many large crystals for the 50% DL ASD; in FaSSIF the crystals became more numerous between 30 and 180 min, and the 50% DL ASD had larger and more crystals at every time point (Fig. 9). · Because the ASDs were crystal-free before testing and the gastric solution was subsaturated, the authors argue that "Solution-phase crystallization cannot occur" and that the crystals formed in the undissolved matrix, "perhaps somewhat counterintuitively" in a medium where crystals should dissolve; these crystals were "apparently 'protected'" from dissolution and so available for transfer. HPMC-AS prevented crystallization during ASD preparation but not in acid. ···· The image-based volume fractions (Fig. 11) put SHG crystallinity of the 50% DL ASD at about 0.06% after 30 min and about 0.19% after 240 min, roughly 250 times the final value of the 25% DL ASD; the others stayed between about 0.00002 and 0.0007%. The TPE-UVF fraction of undissolved drug was about 0.09–0.53% in FaSSGF and fell to about 0.03% or less within 30 min of transfer for the 10% and 25% DL ASDs and tablet powder, but only slowly for the 50% DL ASD (about 0.135% at 30 min, 0.02% at 180 min in FaSSIF). ·· The 30-min ratio gives about 0.026% (10% DL), 0.050% (25% DL), 68% (50% DL) and 0.047% (tablet). · The authors call the much greater crystal burden at 50% DL a finding that "raises questions" about how well pH-dependent polymers protect against matrix crystallization. SHG at the low dose gave too weak a signal for reliable observations. The volume fractions are not calibrated, and for the 50% DL ASD the SHG fraction exceeds the TPE-UVF fraction from 120 min on.
After the pH shift, 10% and 25% DL supersaturate; 50% DL does not
In FaSSIF the 10% DL ASD held about 22–24 µg/mL, near the amorphous solubility, for about 150 min, the 25% DL ASD for about 60 min, before both fell to about 6 µg/mL; the 50% DL ASD fell within 30 min to about 6–7 µg/mL, and the tablet powder held about 20 µg/mL for 15–30 min, then about 11 µg/mL. ·····
More detail
Two-stage, high dose (Fig. 6): the 10% DL ASD gave about 22–24 µg/mL from 5 to 120 min in FaSSIF, about 19 µg/mL at 150 min and about 6–8 µg/mL from 180 min. The 25% DL ASD gave about 21–22 µg/mL to 30 min, about 18 µg/mL at 60 min and about 5–8 µg/mL from 90 min. The 50% DL ASD, which had the highest gastric concentration, fell from about 17 µg/mL at 5 min to about 10 µg/mL at 15 min and about 6 µg/mL from 30 min, never reaching the amorphous solubility. · The tablet powder reached about 20–21 µg/mL at 5–15 min, then about 14 µg/mL at 30 min and about 11 µg/mL from 90 min, the highest residual of all. · The results text gives these durations on the total-time axis (210 and about 120 min), the discussion in FaSSIF time (150 and 60 min). The authors expected the largest supersaturation for 50% DL, which had released most drug in acid, and attribute its collapse to the matrix crystals released when HPMC-AS dissolved, which "are expected to grow rapidly" on the supersaturation; with so much crystal surface the rapid loss is "unsurprising". · For the lower loadings, supersaturation came both from gastric drug turning neutral and from fast release of the largely amorphous remaining ASD once the polymer dissolved; given the small gastric release, the second "seemingly predominated". ··
Nanodroplets of about 300 nm form at 10% and 25% DL
NTA found droplets of about 300–340 nm for the 10% and 25% DL ASDs and about 220 nm for the tablet powder after transfer; none are reported for 50% DL. ·
More detail
Mean sizes (n = 3) at the high dose were about 304 nm (10% DL, 5 min), 339 nm (10% DL, 30 min), 328 nm (25% DL, 5 min) and 218 nm (tablet powder, 5 min); at the low dose about 278, 293, 320 and 226 nm. Particle counts (Fig. S2, not supplied) were lower at the low dose, and the number of 10% DL nanodroplets fell between 5 and 30 min. · The authors conclude that the 10% and 25% DL dispersions underwent LLPS, and the abstract describes this as transient formation of amorphous nanodroplets before crystallization. Because the HPLC samples were centrifuged the same way, the measured "concentrations" may include drug in such droplets.
Without the acid stage, supersaturation lasts longer
Dissolved directly in FaSSIF, the 10% DL ASD stayed at about 21–25 µg/mL for 180 min, the 25% DL ASD for about 90 min and the tablet powder for about 60 min; the 50% DL ASD still fell within 30 min. The authors read this as the absence of seeds ("presumably"). ····
See also Fig. 6
More detail
FaSSIF only (Fig. 6, red): the 10% DL ASD gave about 25 µg/mL at 15 min and still about 21 µg/mL at 180 min (about 18 µg/mL at 240 min); the 25% DL ASD about 22–23 µg/mL to 60 min, about 19 µg/mL at 90 min, then about 6–9 µg/mL; the 50% DL ASD about 18 µg/mL at 5 min, falling to about 6 µg/mL by 30 min; the tablet powder about 20 µg/mL at 30–60 min, then about 10–13 µg/mL. ···· The authors note that even without a gastric stage the 50% DL ASD supersaturated poorly, "highlighting" its susceptibility to competitive crystallization during release, and that HPMC-AS "is potentially an effective solution-crystallization inhibitor" for posaconazole when matrix crystallization is absent and the polymer is soluble. · Crystallinity was not imaged in the FaSSIF-only runs, and the control's medium differs from the two-stage medium. ·
A lower dose reaches the same peak but desupersaturates sooner
At one-fifth of the dose the 10% DL ASD again reached about 20 µg/mL in FaSSIF but fell between 90 and 120 min, against 150–180 min at the high dose; the 25% DL ASD also desupersaturated faster. The authors attribute this "most likely" to a smaller reservoir of undissolved ASD and nanodroplets. ···
More detail
At the low dose (80 µg/mL gastric, 40 µg/mL intestinal) the 10% DL ASD gave about 21 µg/mL at 5 min in FaSSIF, about 17–20 µg/mL to 90 min and about 8 µg/mL at 120 min, against about 22–24 µg/mL to 120 min and about 8 µg/mL at 180 min at the high dose (Fig. 13). · The text reports the same for the 25% DL ASD, while the 50% DL ASD and tablet powder did not change notably and FaSSIF-only profiles were similar at both doses (Fig. S1, not supplied). · Since both doses reached the amorphous solubility, the authors argue that the extent of supersaturation "clearly cannot" explain the difference; with crystals present at transfer in all ASDs, they propose that the drug removed by crystal growth is replaced from undissolved ASD and nanodroplets, a reservoir used up sooner at the low dose. · From this they argue that the onset of desupersaturation marks when crystal growth outpaces redissolution of amorphous material, not when crystallization starts, and that the dissolution dose must be chosen deliberately. ·
04Further observations
- The precipitates are crystalline Form I; the tablet's give broader, weaker peaks. ··
- In plain buffer pH 6.5, LLPS began at 8 µg/mL, against about 20 µg/mL in FaSSIF. ·
- Undissolved drug seen by TPE-UVF nearly vanished within 30 min of transfer, except at 50% DL. ·
- The tablet powder ended at the highest residual concentration, about 11 µg/mL.
- 10% DL nanodroplets grew from about 304 to 339 nm between 5 and 30 min while their number fell. ·
More detail
- Crystal form. Precipitates of all three ASDs, collected after 180 min in FaSSIF and spiked with dissolved drug to grow crystals, showed peaks at 7.5, 10, 18, 20, 22 and 26° 2θ of the Form I starting material; the 50% DL pattern was the most intense, which the authors read as more crystallization (the spike limits this reading). The tablet precipitate showed broadened Form I peaks, which "could suggest" smaller or more defective crystals, "possibly" from tablet excipients, plus titanium oxide peaks at 25, 38 and 48°; sodium chloride from the medium appeared at 32 and 46°. ···
- Buffer versus FaSSIF. The LLPS onset was 8 µg/mL in sodium phosphate buffer pH 6.5 and about 20 µg/mL in FaSSIF with 20 µg/mL HPMC-AS; in buffer the emission maximum shifted from 385 nm to about 372 nm and a narrow band near 480 nm, not discussed, rose with concentration. ··
- Where the drug sits. TPE-UVF and brightfield images show large drug-containing ASD particles in FaSSGF; within 30 min of transfer the signal dropped to about 0.01–0.03% for the 10% and 25% DL ASDs and tablet powder, consistent with release as the polymer dissolved, whereas the 50% DL ASD kept about 0.1% for an hour, consistent with crystalline drug left in the particles. ··
- Tablet powder. It released 8.5% in acid, held the amorphous solubility only 15–30 min after transfer, but kept about 11 µg/mL to the end, higher than any ASD (about 5–6 µg/mL). ··
- Nanodroplet evolution. At the high dose 10% DL droplets measured about 304 nm at 5 min and 339 nm at 30 min, and their number fell; the authors note that nanodroplets may agglomerate with time. ··
05How the authors connect the findings
More detail
- HPMC-AS is insoluble in FaSSGF, so the ASD stays suspended; posaconazole, nearly fully ionized at pH 1.6, dissolves from the particle surface to only 7.5–11.5% of the dose, more at higher loading. The gastric solution stays below the crystalline solubility, so the drug cannot crystallize from solution. ···
- The drug remaining in the particles crystallizes within 30 min, more at 50% DL; the authors call this counterintuitive, since crystals form where their dissolution is favoured, and conclude they were "protected" by the matrix. They also note that HPMC-AS stopped crystallization during preparation but not in acid. ···
- At the shift to FaSSIF the gastric drug becomes neutral and supersaturated (mechanism 1) and the polymer dissolves, releasing the remaining drug rapidly (mechanism 2); with little gastric release, mechanism 2 "seemingly predominated". The theoretical supersaturation would be largest for 50% DL. ···
Low loading. The low crystal burden leaves mostly amorphous drug → concentration reaches the amorphous solubility and LLPS gives nanodroplets of about 300 nm → as crystals present from the acid stage grow, undissolved ASD and nanodroplets redissolve to replace the drug → desupersaturation only when growth outruns this supply or the reservoir is exhausted, sooner at the lower dose. ···
High loading. Extensive matrix crystals are freed as HPMC-AS dissolves → they "are expected to grow rapidly" on the high initial supersaturation, aided by large crystal surface and further nucleation → desupersaturation is immediate and the amorphous solubility is never reached; even without an acid stage the 50% DL ASD crystallizes competitively during release. ··
What sets the switch point. The authors tie the outcome to the amount released in acid and, above all, to the extent of matrix crystallization in the undissolved particles, together with drug loading and dose. ·
Conclusion drawn. Matrix crystals formed in the acid stage seed crystallization after transfer (conclusions and abstract, stated without hedge); FaSSIF-only runs last longer "presumably due to the initial absence of seeds"; two-compartment testing was "essential" to see this. ··
06What it means for formulation
- Test enteric ASDs of weak bases with a gastric stage; FaSSIF alone missed the crystals that form in acid. ·
- Choose the dissolution dose deliberately; desupersaturation onset is not crystallization onset. ·
- Judge crystallization inhibitors in both matrix and solution, at the pH values the product will meet.
- For posaconazole–HPMC-AS, 50% DL is too high for this pH-shift scenario; the useful limit lies between 25% and 50% DL.
- An enteric polymer that holds drug back in the stomach does not stop the drug crystallizing there.
More detail
- Two-compartment biorelevant testing was "essential" to understand release, supersaturation and precipitation of these ASDs; FaSSIF-only tests showed longer supersaturation, "presumably" because they lack gastric-stage seeds. ·
- The ASD dose in in vitro tests must be chosen for in vivo relevance and for mechanistic insight; "it is imperative" to consider it, because a reservoir of undissolved amorphous drug governs when desupersaturation starts. ··
- The ability of ASD polymers to inhibit crystallization "should be assessed" in different environments, varying drug and polymer ionization with pH and looking at both matrix and solution crystallization.
- The greater crystal burden at high loading "raises questions" about how well polymers with pH-dependent solubility mitigate matrix crystallization, beyond controlling release.
- The results "provide insights" for formulation prediction of weakly basic drugs in delayed-release ASDs and for potential origins of variable intraluminal absorption.
- For this drug and polymer, crystal burden rose by roughly three orders of magnitude between 25% and 50% DL after only 30 min in acid; a formulation meant to supersaturate after gastric passage should stay well below 50% DL, and the limit would need finer loading steps to locate.
- Enteric protection limits gastric release but not gastric crystallization: drug held in an insoluble, wet polymer matrix can crystallize while the medium is subsaturated. Gastric residence time, which varies between patients, is therefore a variable worth testing.
- Supernatant concentrations above the amorphous solubility after a moderate centrifugation may include nanodroplets; the sampling method decides how "dissolved" is defined.
- The marketed tablet held supersaturation briefly but kept the highest residual concentration; tablet excipients may change crystal growth after transfer, which the PXRD peak broadening hints at.
07Open questions
- How well do polymers with pH-dependent solubility prevent matrix crystallization, not only release, in acid?
- How should crystallization inhibition by ASD polymers be assessed across pH and ionization states?
- Seeding was not tested directly, and crystals were not imaged in FaSSIF-only runs.
- No nanodroplet data are shown for 50% DL.
More detail
- The function of polymers with pH-dependent solubility in mitigating matrix crystallization, not only in controlling release, is questioned by the high crystal burden at 50% DL.
- Polymers' crystallization-inhibiting ability should be assessed in different environments, varying drug and polymer ionization and looking at both matrix and supersaturated solution.
- The in vitro dose should be chosen for in vivo relevance and for mechanistic insight.
- No seeding experiment (adding crystals to a FaSSIF-only run) and no crystal imaging in FaSSIF-only runs, so the role of gastric crystals as seeds is inferred.
- The 50% DL ASD has no NTA data, so "no observable nanodroplet reservoir" is not a measured null.
- The SHG and TPE-UVF volume fractions are not calibrated against each other; for 50% DL they are inconsistent after 120 min.
- Only one gastric residence time (60 min), one polymer grade (HPMC-AS MF) and one drug were tested; drug loadings between 25% and 50% were not.
- No permeation or in vivo data link the in vitro profiles to absorption.
08How solid
AI assessment, not a statement made in the paperThe concentration profiles (n = 3) and the SHG evidence of crystals after the acid stage are direct and clear, especially for 50% DL ···. The causal chain, gastric crystals acting as seeds and a reservoir prolonging supersaturation, is inferred without a seeding test or reservoir measurement, and the imaging volume fractions are uncalibrated ·.
More detail
- Gastric release below the crystalline solubility is shown for every system with replicate HPLC data. ·
- Crystals are absent before testing and present after 30 min in acid by SHG, a crystal-specific method; the 50% DL ASD stands out by orders of magnitude. ··
- The contrasts between loadings (10/25% vs 50% DL), protocols (two-stage vs FaSSIF only) and doses are large compared with the error bars. ···
- The amorphous solubility is located by two independent methods (extinction and fluorescence) at about 20 µg/mL. ·
- The ratio in Fig. 12 is reproduced from the Fig. 11 readings.
- Seeding and the reservoir effect are interpretations; no seeding experiment, crystal growth rate or undissolved-amorphous measurement was made, and FaSSIF-only runs were not imaged.
- SHG and TPE-UVF volume fractions are uncalibrated; for 50% DL the crystalline fraction exceeds the total undissolved fraction after 120 min; replicates for imaging are not stated. ·
- The text and figure use different time bases for the supersaturation durations, and some FaSSIF-only text values differ from the figure. ·
- HPLC supernatants may contain nanodroplets, and the reference lines come from media different from the two-stage medium. ·
- The PXRD precipitates were spiked with dissolved drug; the FaSSIF-only control is under-specified; the 50% DL ASD has no NTA data. ··
- The supporting figures (low-dose profiles, particle counts) were not available here. ·
09Figure guide
Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.
| Figure | What it does in the paper | Supports | Check (AI note) |
|---|---|---|---|
| Fig. 1 (p.3) | Structures of posaconazole (four chiral centres) and HPMC-AS with its substituents.· | 0.2 | A schematic, not data. |
| Fig. 2 (p.5)key figure | Defines the two-stage test: FaSSGF 60 min, then double-strength FaSSIF added to reach pH 6.5. | 0.2 | A schematic, not data. |
| Table I (p.6) | Crystalline solubility: 115.1 µg/mL in FaSSGF, 1.69 µg/mL in FaSSIF. | F1 | |
| Fig. 3 (p.7)key figure | Locates the LLPS onset (amorphous solubility) at about 20 µg/mL by extinction. | F1 | Measured with 20 µg/mL HPMC-AS, not in the two-stage medium. |
| Fig. 4 (p.7) | Confirms the onset by the jump of the 368 nm fluorescence above 19 µg/mL. | F1 | Plotted range exceeds the stated acquisition range. |
| Fig. 5 (p.8) | Reference in buffer: LLPS at 8 µg/mL with a blue shift of the emission. | 0.4 | Unexplained band near 480 nm. |
| Fig. 6 (p.8)key figure | The core profiles: gastric release, supersaturation after transfer, and FaSSIF-only controls for all four systems.··· | F2, F4, F6, K3 | Two time axes; text durations use the total-time axis.· |
| Fig. 7 (p.9)key figure | Nanodroplets of about 300 nm at 10% and 25% DL, about 220 nm for the tablet. | F5, K4 | No 50% DL data shown. |
| Fig. 8 (p.9)key figure | Precipitates are Form I; tablet peaks broadened. | 0.4 | Precipitates were spiked with dissolved drug. |
| Fig. 9 (p.10)key figure | Crystals by SHG after 30 min in acid, most at 50% DL. | F3, K2 | Imaging replicates not stated. |
| Fig. 10 (p.11)key figure | Undissolved drug by TPE-UVF: retained in acid, released after transfer except at 50% DL. | F3 | Fields of view differ from SHG. |
| Fig. 11 (p.12)key figure | Volume fractions of crystalline and total undissolved drug over time.· | F3 | SHG exceeds TPE-UVF for 50% DL after 120 min; increase not monotonic.· |
| Fig. 12 (p.13)key figure | The matrix crystallization estimate: about 68% at 50% DL, below 0.1% otherwise. | F3, K2 | Uncalibrated ratio; error bars undefined.· |
| Fig. 13 (p.13)key figure | Dose effect: same peak, earlier desupersaturation at the low dose. | F7, K5 | |
| Fig. 14 (p.14)key figure | The authors' mechanistic scheme for low and high drug loading. | 0.5 | A schematic, not data. |
| Figs. S1–S2 (SI, not supplied) | Low-dose profiles and NTA particle counts, known only from the text.· | F7 |