Paper page

Original: publisher page

Niraj S. Trasi, Lynne S. Taylor* · International Journal of Pharmaceutics 496, 282-290 (2015)

Dissolution performance of binary amorphous drug combinations—Impact of a second drug on the maximum achievable supersaturation

When ritonavir and lopinavir are amorphous together, each drug reaches only about its amorphous solubility times its mole fraction in the drug mixture, so combining them, in one dispersion or as two dispersions dissolved side by side, sharply lowers the highest concentration either drug can reach.

Abbreviations

ASD amorphous solid dispersion; FDC fixed dose drug combination; HPMCAS hydroxypropylmethylcellulose acetate succinate (MF grade); LLPS liquid–liquid phase separation; LPV lopinavir; NTA nanoparticle tracking analysis; PVP poly(vinylpyrrolidone) K-29/32; RTV ritonavir; Sa amorphous solubility; Tg glass transition temperature; xd mole fraction of a drug in the amorphous (drug-rich) phase; I3/I1 ratio of the third to the first pyrene emission peak; 3:7, 5:5, 7:3 RTV:LPV weight ratios.

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

Does a second amorphous drug lower the maximum solution concentration that each drug reaches when amorphous films or dispersions dissolve under non-sink conditions?

Short answer

Yes, for ritonavir and lopinavir. In drug-only films and in PVP and HPMCAS dispersions, each drug's plateau fell with its share of the drug mixture, close to the ideal-mixing prediction Sa × xd, and two single-drug dispersions dissolved together gave the same lower values. ···

Conclusion

For ritonavir and lopinavir, which are miscible in the amorphous state, a second drug lowers the maximum free concentration of each drug in step with its mole fraction in the amorphous phase, as ideal mixing (Eq. 1) predicts; the authors trace this to a lower chemical potential of each drug in the mixed drug-rich phase and state that the solution phase behaviour is the same whether supersaturation comes from dissolving a dispersion or from antisolvent addition. ····· The polymer decides how fast this lower ceiling is reached and whether drug-rich nanodroplets form (HPMCAS fast and turbid, PVP slow and clear), while the maximum after 2 h is "not dependent on the polymer type". ·· The drop also occurred when two single-drug dispersions dissolved together, which the authors read as mixing in solution followed by LLPS, so that it "can also potentially occur" when two products are taken at the same time; a shared drug-rich phase was not characterized in that experiment. ·· Mixed drug-rich phases did not crystallize within 5 h whereas lopinavir alone crystallized within 1–2 h, which the authors attribute "at least in part" to lower supersaturation and present as a potential stability benefit. ··· They advise that the potential for lower bioavailability be considered for amorphous combination products; membrane transport and bioavailability were not measured.

01Why this study

Known 1Amorphous solubility sets the ceiling

Above it a supersaturated solution separates into a drug-rich colloidal phase (LLPS), so no formulation can raise the free drug concentration further; the free concentration drives membrane transport.

Ilevbare and Taylor 2013, ref 6; Raina et al. 2014, ref 15

Known 2A second drug lowers it

In antisolvent experiments the amorphous solubility of one drug fell when a second drug was present, and vice versa.

Trasi and Taylor 2015, ref 22

Known 3Amorphous combinations are on the market

Fixed-dose combinations are common, and Kaletra co-formulates amorphous ritonavir and lopinavir.

Kararli et al. 2014, ref 8 ·

Gap → this paperDoes a second drug also lower the maximum concentration reached when amorphous films or dispersions of a drug combination dissolve?
More detail

The journal cites by author and year; "ref N" below is the entry's position in the printed reference list.

What was already known.

  • Amorphous forms raise concentrations, and polymers protect them. Amorphous formulations give higher temporary drug concentrations than crystalline ones and can raise bioavailability (Newman et al. 2015, ref 12; Shah et al. 2013, ref 17); marketed examples include Sporanox, Kaletra, Incivek and Belsomra. Their main risk is crystallization, which high-Tg polymers often prevent through drug–polymer interactions and lower molecular mobility (Shibata et al. 2014, ref 19; Prasad et al. 2014, ref 13; Trasi and Taylor 2012, ref 21). ·
  • The polymer shapes release. Polymer type and amount, other excipients and the dissolution medium all influence how an ASD dissolves; some polymers dissolve and release drug quickly, others slowly (Konno et al. 2008, ref 9; Saeio et al. 2007, ref 16; Shi et al. 2014, ref 18; Six et al. 2004, ref 20).
  • Amorphous solubility is the ceiling. Under non-sink conditions ASD dissolution usually exceeds the crystalline solubility. Some ASDs go past the amorphous solubility, and the solution then undergoes LLPS into a disordered drug-rich colloidal phase (Aisha et al. 2012, ref 1; Frank et al. 2012, ref 3; Ilevbare and Taylor 2013, ref 6). The amorphous solubility therefore caps the free drug concentration for any formulation, and the free concentration sets both the supersaturation and the rate of passive diffusion across a membrane, which a diffusion cell can measure (Raina et al. 2014, ref 15; Raina et al. 2015, ref 14).
  • Combination products are growing. HIV, hepatitis, cancer and tuberculosis therapies often need more than one drug, and fixed-dose combinations (FDCs) improve compliance and convenience; the FDA approved 131 FDC products between 1990 and 2013, all with previously approved drugs (Kararli et al. 2014, ref 8). Kaletra co-formulates amorphous ritonavir and lopinavir. ·
  • Two drugs can meet in the gut. Whether in one solid (a melt extrudate), in separate particles of one capsule, in a bilayer tablet, or as two products taken together, two drugs may dissolve in the gastrointestinal tract at the same time. Physicochemical drug–drug interactions there "could potentially" change dissolution rate, solubility and absorption, but have been little studied.
  • A second drug lowers the amorphous solubility. The group's previous study measured LLPS onset by antisolvent addition and found that the amorphous solubility of each drug fell in the presence of the other (Trasi and Taylor 2015, ref 22). It also supplied the amorphous solubilities (25 µg/mL ritonavir, 17 µg/mL lopinavir) and crystalline solubilities (1.7 and 2.7 µg/mL) used here. ··

What the paper set out to do. Carry the antisolvent finding over to dissolution: measure the dissolution behaviour and maximum achievable concentrations of co-formulated ritonavir and lopinavir, and test the hypothesis that co-formulation or co-dissolution lowers each drug's maximum concentration under non-sink conditions through a mutual reduction in amorphous solubility.

02How they approached it

One drug pair that mixes in the amorphous state, at three weight ratios. Drug-only films give the clean reference for each composition; 20% dispersions in a fast-releasing (HPMCAS) and a slow-releasing (PVP) polymer test whether the same ceiling appears from real formulations; two single-drug dispersions dissolved together test whether co-formulation is needed at all. ···

RTVritonavirHIV drug; amorphous solubility 25 µg/mL, crystalline 1.7 µg/mL (both cited); Tg 46 °C. Measured. ·
LPVlopinavirHIV drug; amorphous solubility 17 µg/mL, crystalline 2.7 µg/mL (both cited); Tg 77 °C. Measured. ·
Drug-only filmsno polymerPure RTV, pure LPV, and RTV:LPV 3:7, 5:5 and 7:3 by weight, 5 mg in total; one Tg for each mixture. Measured. ·
PVP dispersionsPVP K-29/3220% total drug: RTV only, LPV only, 3:7, 5:5, 7:3; Tg 125.5–140 °C; dissolve slowly with clear filtrates. Measured. ··
HPMCAS dispersionsHPMCAS-MFSame compositions; Tg 73–91 °C; dissolve fast into turbid suspensions. Measured. ··
Two single-drug dispersions togetherseparate additionRTV and LPV dispersions added at the same time at equal drug weights, in PVP and in HPMCAS. Measured.
Drug-rich phase suspensionsantisolvent additionRTV 50, LPV 35, RTV 25 + LPV 17 and RTV 50 + LPV 35 µg/mL, used to follow crystallization. Measured.

What was done

Experiment

Rotary evaporation of films and 20% dispersions→XRPD and DSC: amorphous, one Tg each.···

↓
Experiment

Films in buffer with 10 µg/mL HPMCAS→filtered samples to 60 min.··

Experiment

PVP dispersions, alone and two added together→filtered samples to 60 min.···

Experiment

PVP and HPMCAS dispersions→ultracentrifuged supernatant at 20 min and 2 h; sediment composition.···

Experiment

Filtrates after 1 h→nanoparticle tracking.··

↓
Model

Ideal mixing, Cmax = Sa × xd→predicted ceiling for each composition.·

Comparison

Film plateaus and HPMCAS data against the prediction (Table 3, Fig. 8).·

↓
Experiment

Drug-rich phases made by antisolvent addition→pyrene I3/I1 and supernatant concentrations over 5 h.···

More detail

What was done

  1. Materials and preparation. Ritonavir and lopinavir (Attix), HPMCAS-MF (ShinEtsu) and PVP K-29/32 (BASF, Mw ~30,000 g/mol). Dispersions with 20% (w/w) total drug, either one drug or RTV:LPV 7:3, 5:5 or 3:7 by weight, were made by rotary evaporation from methanol and cryomilled. Drug-only films (5 mg in total) were deposited inside scintillation vials by rotary evaporation from methanol. ·····
  2. Solid-state checks. XRPD (5–40° 2θ) for crystallinity; DSC (140 °C for 5 min, cool to −10 °C, reheat at 10 °C/min) for the onset Tg of drugs, drug mixtures and dispersions. ·
  3. Film dissolution. 10 mL of 100 mM pH 6.8 phosphate buffer containing 10 µg/mL HPMCAS as crystallization inhibitor, stirred at 300 rpm; 500 µL samples filtered through 0.45 µm glass filters and assayed by HPLC at 10–60 min; non-sink for both drugs. ·
  4. Powder dissolution. 20 mg of dispersion in 40 mL of the same buffer at 25 °C and 300 rpm; samples filtered through 0.45 µm syringe filters and assayed by HPLC. This worked for PVP dispersions, whose filtrates were clear; HPMCAS dispersions released particles that passed the filters. For the separate-addition test, equal amounts of RTV-PVP and LPV-PVP dispersion were added together. ··
  5. Ultracentrifugation. To measure dissolved drug from both polymers, suspensions were spun at 40,000 rpm for 20 min and the supernatant assayed at 20 min and 2 h (and at 60 min for separately added HPMCAS dispersions). The pellet after 2 h was dissolved to give the mass balance and the mole fractions of RTV and LPV in the amorphous phase. ·
  6. Colloids. Filtrates after 1 h were examined by nanoparticle tracking (NanoSight LM10, 532 nm laser).
  7. Crystallization of drug-rich phases. Methanol stocks were added to buffer containing 1 µM pyrene, above the LLPS concentration (RTV 50, LPV 35, RTV 25 + LPV 17, RTV 50 + LPV 35 µg/mL); the pyrene emission ratio I3/I1 was followed for 5 h, and supernatant concentrations were measured at 0 and 5 h. ·
  8. Prediction. Eq. 1, with amorphous solubilities of 25 and 17 µg/mL from ref 22 and each film's mole fraction, gave the expected ceiling for each composition (Table 3, Fig. 8). ··

Key equations

Ideal-mixing ceiling (Eq. 1)
Cmax=Saxd

If two amorphous drugs mix ideally, the highest free concentration one of them can reach is its own amorphous solubility Sa scaled by its mole fraction xd in the amorphous mixture. The paper uses it to predict the film plateaus (Table 3) and to draw the concentration lines of Fig. 8.·

Terms used on this page
  • Amorphous solubility (Sa): the concentration at which a supersaturated solution of the amorphous drug separates into a drug-rich phase; the highest free concentration reachable.
  • LLPS (liquid–liquid phase separation): the formation of that drug-rich phase as colloidal droplets, often called nanodroplets.
  • Non-sink conditions: more drug is present than the medium could dissolve at the crystalline solubility, so the solution becomes supersaturated.
  • Mole fraction (xd): a drug's share of the drug mixture counted in molecules rather than by weight.
  • Pyrene I3/I1: the ratio of two emission peaks of the probe pyrene; it is about 0.65 when pyrene sits in an amorphous drug-rich phase and falls when that phase crystallizes and expels it.
  • Ultracentrifugation versus filtration: nanodroplets pass a 0.45 µm filter, so filtered samples count them as dissolved; ultracentrifugation pellets them.
Fig. 1: Ritonavir, lopinavir, PVP and HPMCAS
Fig. 1 · p.283 · Ritonavir, lopinavir, PVP and HPMCASShows. the structures of the two drugs and the two polymers (HPMCAS substituents listed).

03Main findings

1

In films, a second drug lowers each drug's plateau in step with its share

Pure films reached 22.9 µg/mL (RTV) and 15.6 µg/mL (LPV) after 60 min. With the second drug present, RTV reached 15.2, 11.4 and 6.3 µg/mL (7:3, 5:5, 3:7) and LPV 12.7, 9.1 and 5.9 µg/mL (3:7, 5:5, 7:3). ··

Fig. 3: Film dissolution: each drug's plateau falls as the other drug's share rises
Fig. 3 · p.286 · Film dissolution: each drug's plateau falls as the other drug's share risesShows. (a) RTV and (b) LPV from pure and mixed films; the blue line is the amorphous solubility.Read it as. diamonds are the pure drug; the next highest series is the film richest in that drug.Also supports K1
More detail

Each film released drug quickly over the first 20–30 min and then rose only slowly to 60 min (Fig. 3). The pure films came close to the amorphous solubilities measured earlier by LLPS (25 and 17 µg/mL), which the authors read as film dissolution "nearly" reaching the amorphous solubility. Every film, pure or mixed, stayed well above the crystalline solubilities (1.7 and 2.7 µg/mL). Each drug's plateau fell steadily as the other drug's share rose: at 60 min RTV went from ≈22.4 (pure, read from Fig. 3a; 22.9 in the text) through ≈14.8 (7:3) and ≈11.5 (5:5) to ≈6.3 µg/mL (3:7), and LPV from ≈15.6 through ≈12.7 (3:7) and ≈9.3 (5:5) to ≈5.9 µg/mL (7:3). The authors call the reduction "clearly demonstrated". ·········

2

Ideal mixing predicts the film plateaus

Eq. 1, Cmax = Sa × xd, gave 16.7, 11.6 and 6.8 µg/mL for RTV and 5.6, 9.0 and 12.3 µg/mL for LPV at 7:3, 5:5 and 3:7. The measured values were within 0.5 µg/mL of these, except RTV from the 7:3 film (15.2 against 16.7). ··

Table 3: Measured film concentrations against Eq. 1
Table 3 · p.289 · Measured film concentrations against Eq. 1Shows. measured RTV and LPV next to Sa × xd for five film compositions.Also supports K1
More detail

If amorphous RTV and LPV mix ideally, each drug's maximum concentration should equal its amorphous solubility times its mole fraction in the film (Eq. 1, after Lindfors et al. 2006, ref 10). With amorphous solubilities of 25 and 17 µg/mL from ref 22, the predictions matched five of the six measured values for mixed films within 0.5 µg/mL (Table 3); the exception was RTV from the 7:3 film, 15.2 measured against 16.7 predicted. The authors also read the single Tg of each drug mixture (66, 60.5 and 54 °C for 3:7, 5:5 and 7:3, between 46 °C for RTV and 77 °C for LPV) as miscibility. They conclude "good agreement", "indicating" that RTV and LPV are miscible and form a close to ideal mixture. The predictions use the cited amorphous solubilities, whereas the pure films here reached about 8% less (22.9 and 15.6 µg/mL). ······

3

The same drop appears when dispersions dissolve, in both polymers

After 2 h (ultracentrifuged), the single-drug dispersions gave RTV ≈27 (HPMCAS) and ≈22 µg/mL (PVP) and LPV ≈18 and ≈16 µg/mL. With both drugs, RTV fell to ≈15–17, ≈11–12 and ≈6–7 µg/mL (7:3, 5:5, 3:7) and LPV to ≈12–13, ≈8 and ≈5–6 µg/mL (3:7, 5:5, 7:3).

Fig. 5: PVP dispersions dissolving, filtered samples
Fig. 5 · p.287 · PVP dispersions dissolving, filtered samplesShows. (a) RTV only, (b) LPV only, (c)–(e) 3:7, 5:5 and 7:3; (f) two single-drug dispersions added together.Read it as. note the different y-axes; in (f) RTV rises, then falls as LPV passes about 10 µg/mL.Also supports F6, K2, K5
Fig. 6: Ultracentrifuged concentrations at 20 min and 2 h, HPMCAS against PVP
Fig. 6 · p.287 · Ultracentrifuged concentrations at 20 min and 2 h, HPMCAS against PVPShows. (a), (b) 20 min; (c), (d) 2 h; the blue line is the amorphous solubility.Read it as. at 20 min the HPMCAS bars are higher; at 2 h the pairs are close, and both fall with the share of the second drug.Also supports F5, K2, K4
More detail

Filtered samples from the PVP dispersions (Fig. 5) already showed the drop at 60 min: RTV ≈20.4 µg/mL from the RTV dispersion against ≈12.2, ≈10.8 and ≈6.0 µg/mL from the 7:3, 5:5 and 3:7 dispersions; LPV ≈18.0 from the LPV dispersion against ≈12.0, ≈9.1 and ≈5.9 µg/mL from 3:7, 5:5 and 7:3. All solutions stayed supersaturated with respect to the crystalline solubilities, and the RTV-PVP dispersion had not reached the amorphous solubility within 1 h. After ultracentrifugation (Fig. 6), both polymers gave the same ranking at 2 h, the reduction depending on how much of the second drug was present. The authors call the concentrations in combination "dramatically lower" than from the single-drug dispersions. ·······

4

Dispersion data fall on the ideal-mixing lines

For HPMCAS dispersions at 3:7, 5:5 and 7:3, RTV (≈7, ≈12, ≈17 µg/mL) lay on the Eq. 1 line plotted against RTV mole fraction in the drug-rich phase (≈0.27, ≈0.45, ≈0.65); LPV (≈13, ≈8, ≈5 µg/mL) lay on or up to about 15% below its line. ·

Fig. 8: Ideal-mixing lines against drug-rich phase composition, with HPMCAS data
Fig. 8 · p.289 · Ideal-mixing lines against drug-rich phase composition, with HPMCAS dataShows. blue RTV line and orange LPV line from Eq. 1; diamonds are RTV and circles LPV for 3:7 (red), 5:5 (yellow) and 7:3 (green).Also supports K3
More detail

Fig. 8 draws Eq. 1 as two straight lines: RTV rising from zero to its amorphous solubility at pure RTV, and LPV falling from its amorphous solubility to zero; they cross near an RTV mole fraction of 0.39 at about 10 µg/mL. Bulk concentrations from the three HPMCAS dispersions are plotted at their RTV mole fractions. The RTV points sit on the line (≈7.0, ≈12.0 and ≈17.0 against ≈7.0, ≈11.7 and ≈16.9 µg/mL); the LPV points are ≈13.0, ≈8.0 and ≈5.0 against line values of ≈12.2, ≈9.2 and ≈5.9 µg/mL (all read from Fig. 8). The figure does not say which time point is plotted; the values match the 2 h ultracentrifuged data. The authors call the agreement "excellent" and conclude that the solution phase behaviour is identical whether supersaturation is generated by antisolvent addition or by dissolving an ASD. ·····

5

The polymer sets the speed and the colloids, not the ceiling

HPMCAS dispersions turned turbid within minutes and reached their maximum within 20 min, with colloids of about 500 nm (RTV) and 160 nm (both drugs) passing 0.45 µm filters; PVP dispersions gave clear filtrates and took about 2 h. At 2 h the two polymers gave similar values, except for RTV from the RTV-only dispersion. ·····

See also Fig. 6

More detail

HPMCAS dispersions formed uniformly turbid suspensions within a few minutes in buffer, which the authors read as fast dissolution "most likely" to above the amorphous solubility, forming drug-rich droplets. Their filtrates stayed turbid, and nanoparticle tracking showed many scattering species, of mean size approximately 500 nm for RTV-HPMCAS and around 160 nm for the HPMCAS dispersion with both drugs (Fig. 4 shows the 3:7 sample). PVP dispersions dissolved more slowly, with lower turbidity and clear filtrates almost free of scattering species. After ultracentrifugation, HPMCAS dispersions had reached their maximum at 20 min, while PVP dispersions were still lower then (for example RTV ≈16.5 against ≈26.5 µg/mL from the single-drug dispersions) and took about 2 h. At 2 h most HPMCAS and PVP values lay within 1 µg/mL of each other, which the authors read as the maximum being "not dependent on the polymer type". The exceptions were RTV from the RTV-only dispersion (≈26.9 against ≈22.0 µg/mL, noted by the authors) and RTV from 7:3 (≈17.0 against ≈14.9 µg/mL). The authors conclude that the polymer influenced the tendency to undergo LLPS on dissolution, and note that the failure of 0.45 µm filtration to remove the HPMCAS colloids has "important analytical implications" for measuring supersaturation. ············

Fig. 4: Nanoparticle tracking images of filtrates
Fig. 4 · p.286 · Nanoparticle tracking images of filtratesShows. many scattering species after HPMCAS dispersions, almost none after PVP.Also supports K4
6

Two separate dispersions dissolved together give the same drop

With RTV-PVP and LPV-PVP dispersions added together, RTV peaked at ≈15 µg/mL at 10–20 min and fell to ≈12 µg/mL by 60 min as LPV rose to ≈10 µg/mL. Separately added HPMCAS dispersions gave 11.2 (RTV) and 9.1 µg/mL (LPV) at 60 min, close to the 5:5 PVP dispersion (≈10.8 and ≈9.1 µg/mL). ··

See also Fig. 5

More detail

When equal weights of RTV and LPV were added as two PVP dispersions, RTV first rose quickly (≈12.1 at 5 min, ≈15.2 at 20 min) and then fell (≈14.2, ≈12.7 and ≈12.2 µg/mL at 30, 45 and 60 min) as LPV climbed past about 10 µg/mL (≈10.2 at 30 min). At 60 min the two drugs were at ≈12.2 and ≈9.7 µg/mL, similar to the 5:5 PVP dispersion (≈10.8 and ≈9.1). Separately added HPMCAS dispersions, ultracentrifuged at 60 min, gave 11.2 (±0.1) µg/mL RTV and 9.1 (±0.15) µg/mL LPV, "in very close agreement" with both PVP results. The authors conclude that the drugs need not be in intimate contact in the formulation, because mixing in solution during dissolution, leading to LLPS, is enough; the drop "can also potentially occur" when two products are taken at the same time. No colloid or drug-rich phase analysis is reported for these runs. ······

7

Ritonavir keeps lopinavir's drug-rich phase from crystallizing for 5 h

Lopinavir alone (35 µg/mL) crystallized between 1 and 2 h: pyrene I3/I1 fell from ≈0.64 to ≈0.51 at 5 h and free LPV was 4.3 µg/mL at 5 h. The mixtures stayed at ≈0.63–0.66 with constant free drug (RTV 14.2–15.8, LPV 7.0–7.5 µg/mL); RTV alone did not crystallize (25.4 µg/mL at 5 h). ···

Fig. 7: Pyrene I3/I1 of drug-rich phase suspensions over 5 h
Fig. 7 · p.288 · Pyrene I3/I1 of drug-rich phase suspensions over 5 hShows. LPV alone falls after 1 h (crystallization); RTV alone and both mixtures stay high.Also supports K6
More detail

Suspensions containing a drug-rich phase were made by adding methanol stocks above the LLPS concentration. Pyrene sits in an amorphous drug-rich phase (I3/I1 about 0.65) and is expelled when that phase crystallizes, so the ratio falls. For LPV alone the ratio held at ≈0.645 and ≈0.640 at 0 and 1 h, then dropped to ≈0.565 at 2 h and ≈0.510 at 5 h; free LPV after 5 h was 4.3 (0.3) µg/mL, far below its amorphous solubility (17) but above its crystalline solubility (2.7). RTV alone stayed near ≈0.62–0.63 with 25.4 (0.2) µg/mL free RTV after 5 h. The two mixtures (RTV 25 + LPV 17 and RTV 50 + LPV 35 µg/mL, about once and twice the single-drug LLPS concentrations) stayed at ≈0.63–0.66, and their free concentrations did not change between 0 and 5 h (RTV 15.2 → 14.2 and 15.8 → 15.5; LPV 7.4 → 7.4 and 7.5 → 7.0 µg/mL). Both mixtures held each drug well below its own amorphous solubility, at nearly the same values despite twice the total drug. The authors conclude that RTV "stabilized" LPV against crystallization and attribute this "at least in part" to the lower supersaturation that follows from the lower amorphous solubility. Observation stopped at 5 h. ··········

04Further observations

  • Both drugs were crystalline as received; all ten dispersions were X-ray amorphous. ·
  • Every drug mixture and dispersion showed one Tg: PVP dispersions 125.5–140 °C, HPMCAS dispersions 73–91 °C. ·
  • RTV's Tg (46 °C) is about 30° below LPV's (77 °C); the authors expect amorphous LPV to be the more stable. ·
  • 0.45 µm filters do not remove the colloids from HPMCAS dispersions. ··
  • At 20 min the PVP dispersions lagged far behind the HPMCAS dispersions.
More detail
  • Solid state. XRPD showed sharp peaks for the crystalline starting materials and only a broad halo for all dispersions, single-drug and combined, in both polymers (Fig. 2; the caption swaps the panel descriptions). ··
  • Glass transitions. Onset Tg: RTV 46 °C, LPV 77 °C; drug mixtures 66 (3:7), 60.5 (5:5) and 54 °C (7:3); PVP dispersions 125.5 (RTV), 140 (LPV), 135, 133 and 128 °C (3:7, 5:5, 7:3); HPMCAS dispersions 73, 91, 87, 84 and 80 °C. One Tg in every sample, read as miscibility. The higher Tg of PVP dispersions is "most likely" due to the higher Tg of PVP itself, which is not printed. ··
  • Tg and stability. From the 30° lower Tg of RTV, the authors expect amorphous LPV to be more stable at room temperature ("This suggests"). In solution the reverse held: the LPV drug-rich phase crystallized within 1–2 h and the RTV one not within 5 h; solid-state stability was not tested. ··
  • Filtration fails for HPMCAS. HPMCAS samples could not be filtered clear; nanodroplets passed 0.45 µm syringe and glass filters. The authors use ultracentrifugation instead and warn that this matters for anyone following supersaturation in non-sink dissolution. ····
  • Speed of release. At 20 min the PVP dispersions were well below the HPMCAS dispersions (RTV ≈16.5 against ≈26.5 µg/mL from the single-drug dispersions; LPV from 3:7 ≈7.4 against ≈12.5 µg/mL) but caught up by 2 h. ··
  • RTV-PVP stays below the ceiling. The RTV-only PVP dispersion reached about 22 µg/mL even after 2 h, below the 25 µg/mL amorphous solubility; LPV-PVP reached its amorphous solubility within 1 h. ···
  • Mixed drug-rich phases cap both drugs. At RTV 25 + LPV 17 and RTV 50 + LPV 35 µg/mL, free concentrations were RTV 14.2–15.8 and LPV 7.0–7.5 µg/mL in both, well below the single-drug amorphous solubilities. ··

05How the authors connect the findings

1RTV and LPV are miscible in the amorphous state (one Tg) and mix almost ideally (Eq. 1 fits the films). ·
↓
2In a mixed amorphous or drug-rich phase, each drug's chemical potential is lower than in its pure amorphous form.
↓
3A lower chemical potential means a lower amorphous solubility, so each drug's maximum free concentration falls to about Sa × xd. ··
↓
Co-formulatedBoth drugs in one film or dispersion↓dissolution and LLPS give a mixed drug-rich phase↓each drug is capped at Sa × xd.·
Separate products taken togetherEach dispersion dissolves↓the drugs meet in solution and separate into a shared drug-rich phase↓the same lower caps.
For absorptionLower free concentration↓lower supersaturation↓potentially lower bioavailability.
For crystallizationLower supersaturation↓lower driving force↓the mixed drug-rich phase stayed amorphous for 5 h.·
What sets the size of the drop. Each drug's mole fraction in the drug-rich phase, provided the two drugs are miscible there; the polymer only sets how fast, and by which route, the ceiling is reached. ··
Conclusion drawn. Two amorphous drugs in one dosage form "can result in a lowering of amorphous solubility of each component", the same "can also occur" for separate products taken together, and the potential for lower bioavailability "should be considered". ··
More detail
  1. The two drugs mix. Co-melted RTV–LPV mixtures and all ternary dispersions show one Tg, and the film plateaus match an ideal-mixing prediction; the authors conclude that RTV and LPV "form a close to ideal mixture". ·
  2. By thermodynamic reasoning and their earlier antisolvent study, mixing of the two drugs in the disordered drug-rich phase lowers the chemical potential of each, and with it the concentration of each in the aqueous phase. This holds "as long as the two components are miscible in the drug-rich phase".
  3. For an ideal mixture the ceiling is Cmax = Sa xd (Eq. 1). ·

Co-formulated. Dissolution of the film, or of the HPMCAS dispersion through nanodroplets, produces a drug-rich phase whose composition sets each drug's bulk concentration (Fig. 8) → the authors conclude that the solution phase behaviour is identical "irrespective of method of supersaturation generation". ··

Separate products. With two dispersions added together, RTV first dissolves alone → it falls as LPV accumulates → the authors read this as mixing in solution and LLPS into a shared drug-rich phase, so intimate contact in the formulation is not needed (the shared phase was not characterized). ··

[-] Absorption. Lower free concentration and supersaturation → since the free concentration drives membrane transport (cited, Raina et al. 2014) → "the potential for decreased bioavailability ... should be considered". ·

[+] Crystallization. Lower supersaturation → lower crystallization driving force → LPV in the mixed drug-rich phase did not crystallize within 5 h, attributed "at least in part" to this; the authors call it "one potential advantage" and cite co-amorphous solids that crystallize less (Löbmann et al. 2012, ref 11). ··

What sets the size of the drop. The mole fraction of each drug in the drug-rich phase. The polymer changes the route: HPMCAS dissolves fast and generates LLPS, PVP dissolves slowly, and both reach the same value by 2 h for most compositions. The authors add that a polymer promoting LLPS "may be preferable", because the drug-rich phase keeps supersaturation at its maximum while drug is absorbed (Raina et al. 2014, ref 15). ··

Conclusion drawn. Administering two amorphous drugs in one dosage form "can result in a lowering of amorphous solubility of each component, and hence a reduction in the maximum achievable supersaturation", caused by the lower chemical potential of each drug when they are miscible, as for RTV and LPV.

06What it means for formulation

Stated by the authors
  • Consider the potential loss of supersaturation, and of bioavailability, when two amorphous drugs are co-formulated.
  • The same loss can occur when two amorphous products are taken at the same time.
  • A polymer that promotes LLPS may be preferable.
  • 0.45 µm filtration does not separate nanodroplets; ultracentrifugation does. ·
AI reading, not stated in the paper
  • For a miscible pair, each drug's ceiling can be estimated before testing as its amorphous solubility times its mole fraction.
  • A faster polymer or a higher drug load does not lift this ceiling; only the drug ratio does.
More detail
Stated by the authors
  • Combination products help compliance and, for amorphous forms, stability against crystallization, but "the potential for decreased bioavailability due to lowered effective drug concentrations should be considered" (abstract: "highlight the need to consider").
  • The reduction does not need co-formulation; it "can also potentially occur" when two products are taken at the same time.
  • A polymer that promotes LLPS "may be preferable", since the drug-rich phase keeps supersaturation at its maximum as each drug is absorbed.
  • 0.45 µm filtration does not remove the colloids formed by fast-dissolving HPMCAS dispersions, which has "important analytical implications"; ultracentrifugation was used instead. ·
  • The lower chemical potential in a mixture is "one potential advantage" for stability against crystallization.
AI reading, not stated in the paper
  • For a miscible, near-ideal pair, Eq. 1 gives each drug's ceiling from single-drug data: amorphous solubility times mole fraction. The minor drug loses most; in the 3:7 film RTV reached about a quarter of its pure-film value.
  • The ceiling is set by the drug-rich phase composition, not by the polymer or the total drug load; a faster-dissolving polymer only gets there sooner.
  • A dose that gives enough free drug as a single-drug ASD may not do so in a combination product, or when another amorphous drug that mixes with it is taken at the same time.
  • The stability gain and the concentration loss have the same cause, so for such pairs they come together.

07Open questions

Raised by the authors
  • Does the drop also occur in more biologically relevant media?
Not covered by this paper (AI reading)
  • Membrane transport and bioavailability were not measured.
  • Only one, nearly ideal, drug pair was tested.
  • Mixed drug-rich phases were followed for 5 h only.
More detail
Raised by the authors
  • Does the reduction also occur in more biologically relevant dissolution media?
Not covered by this paper (AI reading)
  • Free concentration was measured, but neither flux through a membrane nor exposure in vivo; the bioavailability consequence is inferred. ·
  • One drug pair that mixes almost ideally; pairs that mix non-ideally or only partly (the authors' condition "as long as the two components are miscible") were not tested. ·
  • One total drug load (20%), one simple buffer, and 25 °C or unstated temperatures; the amounts in the separate-addition runs are not stated.
  • The shared drug-rich phase proposed after separate addition was not shown.
  • Crystallization of the mixed drug-rich phases was followed for 5 h only, and the solid-state stability of the dispersions was not tested. ·

08How solid

AI assessment, not a statement made in the paper
Strong

The central result, each drug's maximum concentration falling with its mole fraction as ideal mixing predicts, is shown consistently in films (printed values) and in two polymers, and agrees with the group's earlier antisolvent study. The secondary claims (the route after separate addition, the stability benefit) rest on thinner evidence, and only one drug pair was studied. ····

More detail
What holds
  • The film plateaus are printed (Table 3) and match Eq. 1 within 0.5 µg/mL for five of the six mixed values.
  • PVP and HPMCAS dispersions give the same ratio-dependent drop at 2 h, measured after ultracentrifugation.
  • A single Tg in every mixture and dispersion supports miscibility, the premise of Eq. 1.
  • The colloid problem of HPMCAS was recognized and handled by ultracentrifugation with a mass balance. ··
What weakens it
  • Most dispersion and kinetic values are plot readings; error bars and n are not defined in Figs. 3, 5, 6 and 7, and several conditions are not printed. ·
  • The Eq. 1 check uses the cited amorphous solubilities; the pure films here reached about 8% less.
  • In Fig. 8 the LPV points sit up to about 15% below the line, the time point is not stated and the origin of the mole fractions is unclear. ·
  • The route of the drop after separate addition (mixing in solution, then LLPS) was not characterized.
  • Crystallization was followed for 5 h only, and the attribution to lower supersaturation is not separated from other effects of RTV.
  • Several captions misdescribe their figures (panel swap, undrawn lines, a line ending at 26 instead of 25 µg/mL). ··
  • One drug pair, one drug load and a simple buffer. ··

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.283)key figureDefines the systems: structures of ritonavir, lopinavir, PVP and HPMCAS.···0.2A schematic, not data.
Fig. 2 (p.285)Shows that all dispersions are X-ray amorphous while the starting drugs are crystalline.0.4The caption swaps the panel descriptions.
Table 1 (p.285)One Tg for every drug mixture and dispersion, the evidence for miscibility.F2, 0.4Meaning of the values in parentheses and n not printed.
Fig. 3 (p.286)key figureThe core film result: plateaus fall with the share of the second drug.·F1, K1No crystalline-solubility line although the caption names one.
Fig. 4 (p.286)key figureColloids pass 0.45 µm filters after HPMCAS dispersions, not after PVP.F5, K4Sizes qualitative; ratio of the 160 nm sample inferred.
Fig. 5 (p.287)key figureFiltered PVP dispersion profiles, including the separate-addition run.·F3, F6, K2, K5The line in (b) is the amorphous, not the crystalline, solubility; the method names only 3:7.·
Fig. 6 (p.287)key figureUltracentrifuged values: both polymers reach the same lowered ceilings by 2 h.·F3, F5, K2, K4RTV-only and 7:3 RTV differ between polymers.
Fig. 7 (p.288)key figureCrystallization timing of drug-rich phases by pyrene.F7, K65 h only.
Table 2 (p.289)Free drug in drug-rich phase suspensions at 0 and 5 h: constant in mixtures, low for LPV alone.F7, K6
Fig. 8 (p.289)key figureHPMCAS data against the Eq. 1 lines.F4, K3The RTV line ends at ≈26 µg/mL; LPV points below the line; time point not stated.··
Table 3 (p.289)key figureMeasured film maxima against Eq. 1 predictions.F2, K1The predictions use cited amorphous solubilities.