Can forming a sulfonate salt of delamanid during ASD preparation stop crystallization and so restore release at higher drug loading?
Yes, with HPMCP up to 25% DL: ASDs of four sulfonate salts released about 95–97 µg/mL of a possible 100 at pH 6.5, against about 20 µg/mL for the free-base ASD, which contained crystals. That the salt ASDs were free of crystals is stated, not shown by PXRD in the main text. ··
In delamanid ASDs made by rotary evaporation, free-base crystallinity appeared above about 10–15% DL and went with poor release, which the authors attribute ("Presumably", "can be explained") to growth of those crystals during dissolution. ··· Seven sulfonate salts formed amorphous solids with Tg of 83.7–117.8 °C against 43.3 °C for the free base, and they stayed amorphous for 2 weeks at 40 °C/75% RH, a stability the authors call "remarkable". ·· ASDs of the besylate, edisylate, mesylate and tosylate salts with HPMCP released almost completely at 25% DL in single-stage and pH-shift tests, and HPMCP "generally" outperformed HPMCAS. ·· The authors conclude that combining salt formation with ASD formation "is a promising approach" for poorly soluble drugs that are hard to formulate. Two links rest on assertion rather than data in the main text: that the salt ASDs were crystal-free at 25–40% DL and stable on storage, and that crystal growth during release caused the poor free-base release; why the salts resist crystallization is offered as speculation ("We can speculate"). ···
01Why this study
It is a weak base whose solubility drops above its pKa of about 4.3, and the marketed HPMCP dispersion must be taken twice daily with food.
Shimokawa 2015, ref 2; Mukherjee 2011, ref 6 ·
The risk grows with drug loading, and some drugs are simply fast crystallizers.
Bhujbal 2021, ref 9 ·
Drug–counterion electrostatic interactions "likely" raise Tg and lower mobility; bulky counterions may hinder packing.
Towler 2008, ref 19
In situ salts had been formed during melt extrusion, for meloxicam and naproxen with meglumine.
Haser 2018, ref 24; Liu 2017, ref 25
More detail
What was already known. The introduction builds on these points:
- The drug. Delamanid is a nitro-dihydro-imidazooxazole used against multidrug-resistant tuberculosis (Diacon 2011, ref 1). It is a weak base with a reported pKa of 4.3 (Shimokawa 2015, ref 2; a predicted 3.99, ref 32), slightly soluble at low pH and much less soluble above its pKa (refs 3–5). The marketed product, Deltyba, is an ASD with the enteric polymer HPMCP, and despite a fairly long half-life it is dosed twice daily with food (Mukherjee 2011, ref 6). ···
- ASDs and their failure mode. Many drugs and candidates are poorly soluble (refs 7, 8), and commercial ASDs are increasingly common (Bhujbal 2021, ref 9). Crystallization is always a risk and depends on the drug, the formulation, processing and storage; some drugs crystallize fast, others are easy to keep amorphous. ·
- Salts as a developability tool. Salt formation changes hygroscopicity, melting point and dissolution rate (refs 8, 10–12); almost 50% of drugs marketed in 2007 were salts (refs 11, 13), and five mesylate and eight tosylate salts appeared in US FDA approvals from 2015 to 2019 (Bharate 2021, ref 15). An acid pKa at least 3 units below that of the base is considered important for proton transfer and a stable salt (Childs 2007, ref 14). ·
- Salts and crystallization tendency. Salt formation "may" alter crystallization tendency (refs 8, 16, 17); strong drug–counterion electrostatic interactions "likely" stabilize the amorphous form through a higher Tg and lower mobility (refs 17–19, including Towler 2008, ref 19), and bulky counterions may add steric hindrance.
- Salts and ASDs together. Salts between basic drugs and acidic polymers have been reported (refs 20–23); a drug salt inside an ASD is rarer, with in situ meloxicam–meglumine (Haser 2018, ref 24) and naproxen–meglumine (Liu 2017, ref 25) salts formed during hot-melt extrusion. Such ASDs are "of interest" for drugs with a high propensity to crystallize.
- Polymers in solution and residual crystals. Polymers can inhibit crystallization from supersaturated solutions (refs 35, 36) and stabilize drug-rich droplets (Ueda 2020, ref 37); residual crystals in ASDs can seed growth during release (Hate 2020, ref 38; Moseson 2020, ref 39). ·
What the paper set out to do. Improve the amorphous stability and the release of delamanid with ASDs that contain a drug salt and a polymer that inhibits crystallization during preparation and dissolution. The hypothesis was that sulfonic acid salts resist solid-state crystallization better than the amorphous free base because of their higher Tg, and that keeping the salt amorphous in the ASD improves release. The salts were made and characterized (thermal transitions, PXRD, hygroscopicity, chemical stability); free-base and salt ASDs with HPMCP or HPMCAS were made at several drug loadings and tested by single-stage and two-stage (pH-shift) dissolution.
02How they approached it
One fast-crystallizing weak base, made either as the free base or as a sulfonate salt formed in the same rotary-evaporation step as the ASD, in two enteric cellulose polymers chosen by a solution screen, with release tested at pH 6.5 alone and after an acid stage. ·····
What was done
Crystalline and amorphous solubility in four media→induction time without polymer→cooling of the melt.···
Five polymers at 300 µg/mL in pH 6.5 buffer→induction time and droplet size by DLS→HPMCAS and HPMCP chosen.···
Free-base ASDs by rotary evaporation→PXRD, DSC, water sorption→tablets→single-stage and pH-shift release.·····
Deltyba tablets→the same two release tests.·
Eight sulfonate salts by rotary evaporation→NMR, IR, PXRD, Tg, water sorption, induction time→2 weeks at 40 °C/75% RH→four salts chosen.··
In situ salt ASDs, 20% DL with HPMCAS→water sorption and Tg.··
DLM-edisylate ASDs, 10–40% DL→release in both tests.
Four salt ASDs, 25% DL with HPMCP→release in both tests.
Hoffman equation→amorphous/crystalline solubility ratio→compared with the measured ratio.·
More detail
What was done
- Solubility and crystallization of the drug. Crystalline solubility was measured by shake flask (48 h, 37 °C, ultracentrifugation, HPLC); amorphous solubility by adding a DMSO stock to FaSSGF, FaSSIF V1, FaSSIF V2 and PBS pH 6.5 until light scattering rose abruptly. Induction time at a concentration equal to the amorphous solubility was followed by UV extinction at 440 nm, at pH 1.6 and pH 6.5. The melt was cooled at up to 50 °C/min and also quenched in liquid nitrogen. ····
- Polymer screen. HPMC, PVPVA, Eud-L100, HPMCP and HPMCAS were dissolved at 300 µg/mL in PBS pH 6.5. Induction times were measured at the amorphous solubility (0.76 µg/mL), and drug-rich droplets formed at 50 µg/mL were sized by DLS for 3 h; with HPMCAS and HPMCP droplet size was also measured at 2–100 µg/mL drug (1000 µg/mL polymer per the caption). ···
- Free-base ASDs. DLM and HPMCAS or HPMCP were dissolved in DCM:MeOH 1:1, rotary-evaporated at 40 °C, vacuum-dried, cryo-milled and sieved to 106–250 µm. They were characterized by PXRD, DSC (third heating cycle), ATR-FTIR and water sorption at 37 °C. ····
- Salts. DLM and each sulfonic acid (1:1 molar ratio in the methods; the edisylate and napadisylate are listed as 2:1 salts) were dissolved in DCM:acetone 1:1, avoiding alcohols to prevent sulfonate esters, and rotary-evaporated. Salt formation was checked by 1H NMR and IR; the salts were characterized by PXRD, DSC, water sorption and induction time, and stored for 2 weeks in open dishes at 40 °C/75% RH, then checked by PXRD, 19F NMR (impurities) and HPLC (drug content). ····
- Salt ASDs. Drug, polymer and acid were dissolved together in DCM:acetone 1:1 and rotary-evaporated, so the salt formed in situ. The DL basis for the salt ASDs (free base or salt) is not stated. ··
- Release. ASDs were compressed into tablets holding 5 mg DLM (as free base); powders had floated. Single stage: 50 mL PBS pH 6.5, 37 °C, 150 rpm. Two stage: 45 mL HCl pH 1.6 for 1 h, then 5 mL concentrated PBS to reach pH 6.5 for 30 min. Concentration was followed by in situ fibre-optic UV; 100 µg/mL equals complete release, about 100 times the amorphous solubility at pH 6.5. Biorelevant media gave the same profiles as buffer, so buffer was used throughout. ······
- Calculation. The amorphous-to-crystalline solubility ratio at 37 °C was estimated from the Hoffman free energy with the enthalpy of fusion and melting point of DLM. ··
Key equations
The free energy gap between amorphous and crystalline drug sets the ratio of their solubilities Ca and Cs. The paper uses it to turn a free energy estimate into a solubility ratio, compared with the measured 42.3.·
The same free energy gap estimated from the enthalpy of fusion ΔHf and melting point Tm alone; at 37 °C it gives a solubility ratio of 31.8.·
Terms used on this page
- Amorphous solubility: the highest concentration a drug can reach in solution before a drug-rich liquid phase separates; above it, drug-rich nanodroplets form.
- Induction time (tind): the time until crystals are first detected in a supersaturated solution.
- Residual crystallinity: crystals already present in an ASD after it is made.
- Single-stage vs two-stage (pH-shift) test: release at pH 6.5 only, or 1 h at pH 1.6 followed by pH 6.5, mimicking stomach then intestine.
- Non-sink conditions: so much drug is offered that solution concentration is limited by solubility, not by the amount available.
- In situ salt formation: forming the drug salt in the same solution and evaporation step that forms the ASD.
- Liquefaction: a solid salt turning into a liquid-like mass as it takes up water.
- Enteric polymer: a polymer with acid groups that is insoluble at gastric pH and dissolves at intestinal pH (HPMCAS, HPMCP, Eud-L100).
03Main findings
Delamanid crystallizes fast and loses most of its solubility at intestinal pH
Amorphous solubility falls from 69.9 µg/mL in FaSSGF to 0.76 µg/mL at pH 6.5; at those concentrations crystals appear within 2.4 and 10.7 min, and the melt crystallizes even when cooled at 50 °C/min. ··
More detail
Crystalline solubility was 17.6 µg/mL in FaSSGF, 0.52 in FaSSIF V1, 0.086 in FaSSIF V2 and 0.018 µg/mL in PBS pH 6.5; amorphous solubility was 69.9, 7.93, 3.11 and 0.76 µg/mL in the same media. The higher values in the two FaSSIF media point, the authors say ("indicating"), to solubilization in bile salt/lecithin micelles. · Without polymer, crystals appeared after 2.4 ± 0.5 min at pH 1.6 and 10.7 ± 1.2 min at pH 6.5. Delamanid has a Tg of 43.3 °C and a melting point of 196.1 °C; it could not be made amorphous by cooling the melt at up to 50 °C/min, and a glass made by quenching in liquid nitrogen recrystallized just above Tg. The authors class it as a poor glass former (Class I) with a high tendency to crystallize in the solid state and from solution. ··· The Hoffman equation predicts an amorphous/crystalline solubility ratio of 31.8 at 37 °C, which the authors find in "reasonable agreement" with the measured 42.3 (the PBS pH 6.5 ratio). ··
HPMCP and HPMCAS hold supersaturation and keep drug-rich droplets small
Both prevented crystallization for at least 1000 min (no polymer: 10.7 min) and kept drug-rich droplets at about 440 and 600 nm for 3 h; PVPVA droplets grew to about 900 nm, and HPMC and Eud-L100 failed. ·
More detail
At pH 6.5 and a drug concentration equal to the amorphous solubility, PVPVA, HPMCP and HPMCAS (300 µg/mL) all prevented crystallization for the 1000 min observed, HPMC delayed it to about 50 min (≈53 min read from Fig. 2A), and Eud-L100 had no effect (10.2 ± 3.1 min). · At 50 µg/mL drug, droplets crystallized at once without polymer. With polymer, initial droplet sizes ranked HPMCP (≈440 nm) ≈ PVPVA (≈455) < HPMCAS (≈560) < HPMC (≈630) < Eud-L100 (≈770). In Eud-L100 and HPMC the scattering species grew within 30–60 min to ≈1050–6200 nm as crystals formed; in PVPVA the droplets grew slowly to ≈900 nm at 180 min; in HPMCP and HPMCAS they stayed at ≈430–440 and ≈595–600 nm for 3 h. · With 1000 µg/mL HPMCAS or HPMCP, droplets measured ≈505–660 nm across 2–100 µg/mL drug. · HPMCP and HPMCAS were therefore chosen for the ASDs; the authors later add that PVPVA "shows disadvantages" because its droplets grow. ·
Free-base ASDs contain crystals from 15–20% DL, and release collapses
PXRD shows drug peaks from 15% DL with HPMCAS and 20% DL with HPMCP; at pH 6.5, release falls from about 92–100 µg/mL at 10% DL to about 6 and 53 µg/mL at 20% DL and about 2 and 20 µg/mL at 25% DL (HPMCAS, HPMCP). ·
More detail
After rotary evaporation, the ASDs with HPMCAS showed a weak drug peak at 15% DL and clear peaks at 20 and 40% DL; with HPMCP, weak features appeared at 20% DL and clear peaks at 25% DL; 5 and 10% DL were amorphous with both polymers. · Tg fell with loading, from 121.0 to 86.7 °C (HPMCAS, 0 to 20% DL) and from 120.1 to 82.0 °C (HPMCP), and the 40% DL HPMCAS ASD showed a recrystallization exotherm near 127 °C and melting near 182 °C. Water uptake at 95% RH fell from ≈10.8–11.6% for the polymers to ≈7.9–8.2% at 20% DL, and crystalline drug took up almost none. IR showed no specific drug–polymer interaction. ···
In the single-stage test at pH 6.5, the 10% DL ASDs reached ≈92 (HPMCAS) and ≈98–100 µg/mL (HPMCP) within 5–10 min and did not crystallize; at 20% DL release was ≈6 and ≈53, at 25% DL ≈2 and ≈20 µg/mL; crystalline drug released nothing. In the pH-shift test the 10% DL ASDs ended at ≈95 and ≈100, the 20% DL at ≈35 and ≈87, the 25% DL at ≈30 and ≈55 µg/mL, and crystalline drug at ≈20 µg/mL. ··· The authors read the loss as growth of the residual crystals in the hydrated matrix or in solution ("Presumably"), which reduces the supersaturation reached; HPMCP ASDs released "in general" better than HPMCAS ASDs, which they link to less crystallinity at 20% DL ("appeared"). ····
The marketed tablet also releases incompletely
Deltyba reached about 21 µg/mL at pH 6.5, like the 25% DL free-base HPMCP ASD, and about 60 µg/mL after the pH shift. ·
More detail
Deltyba, a spray-dried HPMCP ASD estimated at 20–25% DL, plateaued at ≈20 µg/mL in PBS pH 6.5; in the pH-shift test it reached ≈45 µg/mL in the acid stage and ≈58.5–60.5 µg/mL after the shift. ·· After transfer to pH 6.5, both Deltyba and the 25% DL free-base HPMCP ASD reach "approximately 60%", which "may indicate a similar failure mechanism" that would need further investigation. The amount of Deltyba per vessel is not printed. ··
Sulfonate salts are amorphous with a much higher Tg, but take up water
Seven of eight salts were amorphous with Tg of 83.7–117.8 °C (free base 43.3 °C) and stayed amorphous for 2 weeks at 40 °C/75% RH; they took up 5.8–21.1% water at 95% RH, and four liquefied. ·
More detail
Salt formation was confirmed at the piperidine nitrogen: its protons shifted downfield in the 1H NMR spectrum of DLM-edisylate, and the salts showed a broad N+–H band at 2770–2380 cm−1 while a free-base band at 2816 cm−1 disappeared. ··· The napadisylate (2:1) was partly crystalline after preparation; the other seven salts were amorphous. ·· Tg was 117.8 °C for the edisylate (2:1), 97.9 for the camsylate, 90.1–90.2 for the closylate and tosylate, and 83.7–86.2 °C for the esylate, besylate and mesylate; an edisylate (1:1) with excess acid had a Tg of only 53.9 °C and took up 59% water. ··· Induction times at the amorphous solubility were 0.6–1.3 min in FaSSGF and 14.1–19.7 min at pH 6.5, close to the free base. ··· All salts were more hygroscopic than the free base: water at 95% RH was 5.8–7.1% for the aromatic closylate, tosylate and besylate, 8.1% for the camsylate, 11.6% for the edisylate and 16.2–21.1% for the esylate and mesylate; the authors attribute the lower uptake of aromatic salts to more lipophilic counterions. ·· After 2 weeks at 40 °C/75% RH all seven stayed amorphous, but the besylate, esylate, mesylate and tosylate liquefied ("presumably" plasticized by water); 19F NMR impurities were 0.3–2.3% and drug content fell by 0.5–6.1%, most for the closylate and camsylate. ···· The besylate, edisylate (2:1), mesylate and tosylate were chosen for ASDs. ·
Salt ASDs have a higher Tg and take up more water than the free-base ASD
At 20% DL with HPMCAS, Tg rose from 86.7 °C for the free base to 100.4–117.0 °C for the salts, and water uptake at 95% RH from about 8% to about 10–14%. ·
More detail
The 20% DL HPMCAS ASDs had Tg of 102.1 (mesylate), 101.9 (besylate), 100.4 (tosylate) and 117.0 °C (edisylate), against 86.7 °C for the free base; the edisylate ASD's high Tg mirrors that of the neat salt. Water at 95% RH was ≈13.6% (tosylate), ≈11.3 (edisylate), ≈10.0–10.1 (mesylate, besylate) and ≈8.2% for the free base. ··· No PXRD of these or any other salt ASD is shown in the main text.
DLM-edisylate ASDs release well up to 25% DL with HPMCP
At pH 6.5, HPMCP ASDs released about 95–99 µg/mL at 10–25% DL, 59 at 30% and 21 at 40%; HPMCAS ASDs released about 85–95 at 10–30% DL. After the pH shift, HPMCP ASDs reached about 98–100 µg/mL up to 25% DL, HPMCAS ASDs only at 10% DL.
More detail
Neat DLM-edisylate released nothing at pH 6.5 and ≈28 µg/mL in acid. ·· In the single-stage test, HPMCAS ASDs reached ≈95 (10% DL), ≈87 (20, 25%), ≈85 (30%) and ≈48 µg/mL (40%); HPMCP ASDs ≈99, ≈98, ≈95, ≈59 and ≈21 µg/mL. The authors call HPMCAS release "nearly complete" from 10 to 30% DL and set the HPMCP boundary of good release at 25% DL. · In the pH-shift test, HPMCAS ASDs ended at ≈101, ≈70, ≈47, ≈30 and ≈31 µg/mL and HPMCP ASDs at ≈100, ≈98, ≈100, ≈72 and ≈28.5 µg/mL for 10–40% DL. · Acid-stage release was higher from HPMCAS than from HPMCP at 10 and 20% DL only. · The authors describe release as improved over the free base for 10–40% DL, but the free-base ASDs released equally well at 10% DL and were not tested at 30–40% DL. · Salt ASDs produced stable drug-rich nanodroplets in the medium, smaller with HPMCP than with HPMCAS (values in the SI). · Why release falls at 30–40% DL with HPMCP is not discussed.
All four salt ASDs at 25% DL with HPMCP release almost completely
Besylate, edisylate, mesylate and tosylate ASDs released about 95–97 µg/mL at pH 6.5 against about 20 for the free-base ASD, and about 85–91 after the pH shift against about 55.
More detail
In the single-stage test, the four salt ASDs reached ≈95–97 µg/mL within minutes; the free-base ASD plateaued at ≈20 µg/mL. In the pH-shift test, acid-stage concentrations at 60 min were ≈19.5 (tosylate) to ≈32 µg/mL (edisylate), and after the shift the salt ASDs reached ≈85–91 µg/mL, the free-base ASD ≈55. The authors call this "near-complete" and "essentially complete" release. · Release after the acid stage was lower than in the single-stage test for several salt ASDs, which "may suggest" physical instability of the drug left in the ASD matrix at low pH, where the enteric polymers do not dissolve. ·· The same 25% DL edisylate HPMCP formulation ends at ≈100 µg/mL in Fig. 8B but ≈89 in Fig. 9B. Whether "25% DL" refers to free base or salt is not stated.
04Further observations
- The salt forms at the piperidine nitrogen of delamanid. ·
- Excess acid (edisylate 1:1) lowers Tg to 53.9 °C and raises water uptake to 59%.
- Biorelevant media and buffer gave the same release profiles.
- In the pH-shift test the free-base ASDs at 20–25% DL ended higher than at pH 6.5 alone; several salt ASDs ended lower. ·
More detail
- Site of ionization. The piperidine protons shifted downfield in DLM-edisylate while protons near the imidazole ring did not move; the salts show a broad N+–H stretch at 2770–2380 cm−1 (maximum 2519 cm−1), and the free-base band at 2816 cm−1 from the methylene groups next to the amine is gone. The authors take the piperidine ring as the site of ionization. ···
- Stoichiometry matters. With excess counterion, the edisylate (1:1) had a Tg of 53.9 °C (2:1 salt: 117.8 °C) and took up 59% water at 95% RH (2:1 salt: 11.6%). ···
- Polymer sensitivity. In a related study (Fig. S10, ref 56), enteric polymers gave much more delamanid release than two neutral polymers. ·
- Biorelevant media. Despite higher solubility in FaSSIF, release from tablets was the same in FaSSIF and buffer, so buffer was used. ··
- Acid stage helps the free base, hurts some salts. Free-base ASDs at 20% DL ended at ≈35 (HPMCAS) and ≈87 µg/mL (HPMCP) after the pH shift against ≈6 and ≈53 at pH 6.5 alone; for DLM-edisylate HPMCAS ASDs at 20–30% DL the order reversed (≈70, ≈47, ≈30 after the shift against ≈85–87 at pH 6.5). ··
- Drug-rich droplets from the ASDs. Salt ASDs generated stable nanodroplets during release, smaller with HPMCP, as in the solution screen. ·
05How the authors connect the findings
More detail
- Delamanid has a Tg of 43.3 °C, could not be vitrified at 50 °C/min and crystallizes within 2.4–10.7 min from supersaturated solution; the authors class it as a poor glass former (Class I). ····
- The authors argue that the solvent evaporation rate decides whether a drug is trapped before nucleation and growth; rotary evaporation was "not fast enough", even with polymer, so free-base ASDs above about 10% DL held crystals. Spray drying "It is likely" could avoid this. ···
Free base above the threshold. The residual crystals keep the drug from its amorphous solubility advantage and grow, either in the hydrated matrix or after release; their growth competes with dissolution of the surrounding amorphous drug ("can be explained"), and the polymers cannot substantially delay crystal growth under hydrated conditions ("indicates"), so release stays incomplete. Delamanid behaves like tacrolimus and bicalutamide, not like indomethacin, whose residual crystals the polymer poisons. ····
Salt formed in situ. The salts have a much higher Tg and remain amorphous on storage; the authors "speculate" that protonating the piperidine ring keeps the long, thin molecules from lining up into a crystal. They state that this low crystallization tendency carried over to the ASDs ("highly successful", "no detectable residual crystallinity"), which then released almost completely; HPMCP or HPMCAS then holds the supersaturation and keeps drug-rich droplets small. ······
- Acid stage. Because enteric polymers do not dissolve at pH 1.6, drug left in the ASD matrix during the acid stage may become physically unstable ("may suggest"), lowering release after the shift for several salt ASDs.
What sets the switch point. For the free base, the loading at which crystals survive preparation (about 10–15% DL by rotary evaporation); "once any level of residual crystallinity could be detected", release was incomplete. ·
Conclusion drawn. Abstract: "These findings suggest" that the dual strategy "is a promising approach"; conclusions: salt formation combined with ASD formation "provides a dual strategy" for compounds that are hard to formulate with a single enabling strategy.
06What it means for formulation
- For a fast-crystallizing weak base, forming a salt during ASD preparation is a way to raise the loading that stays amorphous. ·
- Test ASDs with enteric polymers and ionizable drugs under pH changes, not at one pH only.
- The salt has to be chosen for water uptake as well as Tg: three of the four salts chosen here liquefied at 40 °C/75% RH.
More detail
- Combining salt formation with ASD formation is a "promising" dual strategy for poorly soluble compounds that are hard to formulate with one enabling strategy.
- HPMCP and HPMCAS suit delamanid better than PVPVA, whose drug-rich droplets grow.
- Faster solvent removal, for example spray drying, "It is likely" gives crystal-free free-base ASDs at higher loading.
- Avoid alcohols when making sulfonate salts or salt ASDs, to prevent sulfonate esters.
- Dissolution testing of ASDs, especially with enteric polymers and ionizable drugs, should include pH changes; further studies of gastric pH effects are needed. ·
- Salt choice is a trade-off: the highest-Tg salt (edisylate 2:1) was not the least hygroscopic, three of the four chosen salts liquefied at 40 °C/75% RH, and excess acid can undo the Tg gain.
- The free-base threshold of about 10–15% DL is specific to rotary evaporation; the spray-dried marketed product still released only about 60%, so process speed alone may not close the gap.
- An acid stage changed the ranking: it helped the free-base ASDs and hurt the HPMCAS salt ASDs at 20–30% DL, so a single-pH test can mislead in either direction.
- Salt ASDs carry more counterion mass, so at equal drug content they hold less polymer; how DL was defined matters for comparing them with free-base ASDs.
07Open questions
- How does gastric pH variation (fed or fasted state, age, acid-reducing drugs) change release?
- Does Deltyba fail by the same residual-crystal mechanism as the 25% DL free-base ASD?
- No PXRD or storage data are shown for the salt ASDs themselves.
- Why does release of DLM-edisylate HPMCP ASDs drop at 30–40% DL? ·
More detail
- Further studies of pH effects are needed, given gastric pH variation between and within patients.
- Whether Deltyba's incomplete release reflects residual crystallinity "would require further investigation".
- No single-crystal structure of delamanid exists, so the packing argument for the salts cannot yet be checked.
- Crystal-free status of the salt ASDs at 25–40% DL and their physical stability on storage are asserted but not shown in the main text; the SI was not available to check. ·
- The drop in release at 30–40% DL (HPMCP) and at 40% DL (HPMCAS) for DLM-edisylate ASDs is not explained: crystallinity, salt disproportionation or gelling were not examined. ·
- Whether the salt persists in the acidic enteric polymer and through the acid stage was not measured; the diminished release after acid is explained only by "may suggest".
- The free-base and salt ASDs were cast from different solvents, and the DL basis of the salt ASDs is not stated. ·
- Chemical stability of the salt ASDs, in vivo performance and other drugs were not studied.
08How solid
AI assessment, not a statement made in the paperThe release contrast at 20–25% DL is large, direct and measured in triplicate, and free-base crystallinity is shown by PXRD. But the crystal-free state and storage stability of the salt ASDs are not shown in the main text, the free-base and salt ASDs were cast from different solvents, and the mechanisms are inferred. ····
More detail
- Four different sulfonate salt ASDs at 25% DL with HPMCP all released ≈95–97 µg/mL at pH 6.5 against ≈20 for the free base, in triplicate.
- The free-base ASDs show drug PXRD peaks at the loadings where release collapsed. ·
- The neat salts' Tg gain (to 83.7–117.8 °C) and 2-week amorphous stability at 40 °C/75% RH are direct measurements.
- The solution screen (induction time, droplet size) supports the polymer choice. ·
- No PXRD of any salt ASD and no storage data for salt ASDs appear in the main text, so "no detectable residual crystallinity" and stability "during storage" cannot be checked here.
- Free-base ASDs were made from DCM:MeOH, salt ASDs from DCM:acetone, so solvent changes with drug form; the DL basis of the salt ASDs is unstated. ·
- Crystal growth during release, the stated cause of poor free-base release, was not measured; crystallinity was not quantified, and PXRD and release loadings only partly overlap. ··
- Several text statements disagree with the tables or figures: closylate liquefaction, which salts degraded, salt induction times in FaSSGF, the acid-stage ranking of the polymers, and the post-shift value of the 25% DL edisylate HPMCP ASD (≈100 vs ≈89 µg/mL). ····
- Three of the four "good stability" salts liquefied at 40 °C/75% RH.
- The SI was not supplied, so NMR, IR, stability and droplet data are known only from the text. ··
09Figure guide
Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.
| Figure | What it does in the paper | Supports | Check (AI note) |
|---|---|---|---|
| Fig. 1 (p.132)key figure | Defines the systems: delamanid, eight sulfonic acids and the two enteric cellulose polymers.·· | 0.2 | A schematic, not data. |
| Table 1 (p.134) | Drug properties and the baseline problem: solubility drops about 90-fold from FaSSGF to pH 6.5 and crystals appear within minutes.· | F1, K6 | The 42.3 ratio cited later as "Table 2" comes from this table. |
| Fig. 2 (p.135)key figure | Selects the ASD polymers: HPMCP and HPMCAS block crystallization and keep droplets small.·· | F2, K7 | Panel C used 1000 µg/mL polymer. |
| Fig. 3 (p.136)key figure | Shows residual crystallinity in free-base ASDs from 15–20% DL, falling Tg and water uptake.·· | F3, K1 | Crystallinity not quantified; the 20% DL HPMCP features are weak. |
| Fig. 4 (p.137)key figure | The failure to be fixed: free-base ASD release collapses at 20–25% DL. | F3, K1 | 10% DL HPMCAS reaches ≈92, not complete. |
| Fig. 5 (p.137)key figure | Shows the marketed tablet also releases incompletely. | F4 | Dose per vessel not printed. |
| Fig. 6 (p.138)key figure | Neat salts: amorphous except the napadisylate; all more hygroscopic than the free base.· | F5, K2 | The napadisylate peaks match free-base positions; the closylate photo looks unliquefied.· |
| Table 2 (p.139)key figure | The salt screen behind the choice of four salts: Tg, induction time, water uptake, 2-week stability. | F5, K2 | Text and table disagree on liquefaction, degradation and FaSSGF induction times.·· |
| Fig. 7 (p.139)key figure | Salt ASDs have higher Tg and water uptake than the free-base ASD at 20% DL with HPMCAS.· | F6 | No PXRD of salt ASDs is shown. |
| Fig. 8 (p.140)key figure | The salt route's drug-loading series: good release to 25% DL with HPMCP. | F7, K5 | Acid-stage ranking holds at 10–20% DL only. |
| Fig. 9 (p.140)key figure | The headline comparison: four salts vs free base at 25% DL with HPMCP. | F8, K4 | The edisylate curve ends ≈11 µg/mL lower than in Fig. 8B. |
| Tables S1–S2, Figs. S1–S10, Appendix A (SI, not supplied) | Tablet formulation, counterion properties, DSC, IR, NMR, stability, droplet and polymer-effect data, Deltyba reverse engineering.······ |