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Bernard Van Eerdenbrugh, Lynne S. Taylor* · Pharmaceutical Research 29, 2754-2765 (2012)

Molecular Weight Effects on the Miscibility Behavior of Dextran and Maltodextrin with Poly(vinylpyrrolidone)

Blends of dextran or maltodextrin with PVP go from fully miscible to almost fully phase separated as the chains of both polymers get longer, dextran–PVP hydrogen bonding falls in step, and the authors explain the trend by a mixing entropy that shrinks with chain length and no longer offsets an unfavourable mixing enthalpy.

Abbreviations

DEX dextran or maltodextrin (DEX1 maltodextrin 783 g/mol; DEX6, DEX40, DEX450 dextrans of 6, 40 and 400-500 kDa); PVP poly(vinylpyrrolidone) (PVP12, PVP17, PVP25, PVP30, PVP90 = Kollidon K 12, K 17, K 25, K 30, K 90); MW molecular weight; Tg glass transition temperature; DSC differential scanning calorimetry; FTIR Fourier transform mid-infrared spectroscopy; fHB fraction of hydrogen-bonded PVP carbonyl groups relative to the maximum observed; AF and AHB fitted areas of the free and maximally hydrogen-bonded carbonyl bands; χ Flory-Huggins interaction parameter; N number of lattice sites per polymer molecule; w/w weight fraction (DEX weight fraction is the DEX share of total polymer).

Table III: Miscibility map of all 20 DEX–PVP pairs
Table III · p.2761 · Miscibility map of all 20 DEX–PVP pairsShows. black = miscible, gray = phase separated, hatched = inferred; the gray block grows from DEX1 (left) to DEX450 (right) and, within each DEX grade, toward the longer PVPs.Also supports F2, K1

Story. Why they did it → how → what they found → how it fits together → what is left. Each part opens with the short version; "More detail" under it gives the full account. Grey ids open the evidence behind a sentence.

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Question

How do the molecular weights of dextran (or maltodextrin) and PVP control the miscibility and the hydrogen bonding of their blends, and can mixing thermodynamics account for the trend?

Short answer

Strongly. The 783 Da maltodextrin mixed with all five PVP grades at every composition, while dextrans of 6, 40 and 400–500 kDa opened a miscibility gap that grew with the molecular weight of either polymer, up to phase separation at all nine compositions for the 450 kDa dextran with PVP K 90. The hydrogen-bonded fraction of PVP carbonyls fell alongside, and a Flory–Huggins entropy term that shrinks with chain length is the authors' explanation. ····

Conclusion

For freeze-dried blends of four DEX grades with five PVP grades, miscibility judged from DSC glass transitions fell as the combined molecular weight rose, from completely miscible to virtually immiscible, and lower miscibility coincided with less hydrogen bonding between DEX hydroxyls and PVP carbonyls in spin-coated films. ··· From Flory–Huggins theory the authors "surmised" that the mixing enthalpy is positive and that the combinatorial entropy, which falls with molecular weight, can no longer offset it; DEX–DEX hydrogen bonds that are stronger or more numerous than DEX–PVP bonds "may" be the source of that enthalpy. · The proposed link was not measured: χ and the mixing enthalpy were not determined, and the entropy term was calculated rather than observed. · The authors offer DEX–PVP blends, of near-constant chemistry and tunable miscibility, as model systems for testing methods that characterise miscibility.

01Why this study

Known 1DSC can miss phase separation

One Tg is read as miscible and two as phase separated, but close Tgs, domains below about 10–50 nm and broad transitions can hide separation.

Baird and Taylor, ref 4; Utracki 1985, ref 6 ·

Known 2Long DEX and PVP chains do not mix

Solid-state blends of high-molecular-weight dextran with PVP were immiscible by DSC, XRPD and Raman mapping.

Shamblin 1998, ref 28; Newman 2008, ref 7; Padilla 2011, ref 12 ·

Known 3Short maltodextrins do mix

Freeze-dried PVP K 90 with maltodextrins of 860 and 1,050 Da formed miscible blends.

Taylor 1998, ref 29

Known 4Molecular weight is a lever on polymer miscibility

Patterson 1978, ref 30

Gap → this paperHow does the miscibility of one chemical pair change when the molecular weights of both polymers are varied?
More detail

What was already known.

  • Why miscibility matters. In amorphous solid dispersions, a drug miscible with its polymer is considered more likely to stay amorphous, since a separated drug-rich phase has less polymer to protect it ("it has been reasoned and can be intuitively understood"). In freeze-dried products, polymers and small molecules protect the active ingredient and raise the Tg above the storage temperature. (Van Eerdenbrugh 2010, ref 2; Van Eerdenbrugh 2011, ref 3; Baird and Taylor, ref 4; Randolph 1997, ref 5) ·
  • DSC, the standard test, has blind spots. A single Tg is read as miscible and two as phase separated. Components with similar Tgs cannot be resolved, domains below a minimum size (10–50 nm for polymer blends) go undetected, broad transitions or small heat-capacity steps are hard to see, and heating the sample through its Tg region may itself change a temperature-dependent miscibility. Complementary methods (FTIR, XRPD with pair distribution functions, solid-state NMR, AFM, electron microscopy, Raman mapping, local thermal analysis, nanoscale infrared spectroscopy) are therefore being developed. (refs 4, 6–24) ·
  • Earlier DEX–PVP work. DEX–PVP miscibility had been studied in freeze-concentrated solutions with or without additives (Izutsu 1998, 2005, 2010; refs 25–27) and in the solid state. In the solid state, dextran of 520 kDa with PVP K 90 was completely immiscible by DSC (Shamblin 1998, ref 28), dextran of 64–76 kDa with PVP K 90 was completely immiscible by XRPD (Newman 2008, ref 7), and both a higher pair (dextran 8.5–11.5 kDa with PVP 29 kDa) and a lower pair (dextran 4–6 kDa with PVP 10 kDa) were dominated by phase separation (Padilla 2011, ref 12). The authors conclude that solid-state studies had all used relatively high molecular weights. ·
  • A close relative mixes. Freeze-dried PVP K 90 with maltodextrins of 860 and 1,050 Da gave miscible blends; in that work PVP–maltodextrin hydrogen bonding was lower than sucrose–PVP bonding, which was read as a difference in extent, not strength. (Taylor 1998, ref 29) ·
  • Same chemistry, different chain length. Maltodextrin and dextran are both chains of D-glucose: dextran is linked 1–6 with about 5% short 1–3 branches, maltodextrin 1–4 with 1,6 branches. The authors treat maltodextrin as a low-molecular-weight dextran and call both DEX. Both polymers are amorphous, so only amorphous–amorphous phase separation versus miscibility has to be told apart, and since molecular weight is a key factor in polymer miscibility (Patterson 1978, ref 30), changing it should give systems of varying miscibility at constant chemistry. ··

What the paper set out to do. Map the miscibility of DEX–PVP blends across four DEX grades, five PVP grades and the whole composition range by DSC, measure the extent of DEX–PVP hydrogen bonding by FTIR with curve fitting, and rationalise the trends with mixing thermodynamics. The authors argue that a method for miscibility should ideally be tested on miscible, partially miscible and immiscible systems of the same constituents, and this series is meant to supply them. ···

02How they approached it

Hold the chemistry fixed and vary only chain length: four DEX grades times five PVP grades, each at nine compositions, so that miscible, partially miscible and immiscible blends of the same two polymers can be compared. ···

DEX1maltodextrin, 783 DaShortest DEX; 1–4 linked glucose. Measured and modelled.
DEX6dextran, 6 kDa1–6 linked glucose with short branches. Measured and modelled.
DEX40dextran, 40 kDaAs DEX6, longer. Measured and modelled.
DEX450dextran, 400–500 kDaLongest DEX. Measured and modelled.
PVP12Kollidon K 12, 2–3 kDaShortest PVP; carbonyl acceptor without donor, as all PVP grades. Measured and modelled.
PVP17Kollidon K 17, 7–11 kDaMeasured and modelled.
PVP25Kollidon K 25, 28–34 kDaThe grade whose DSC series is shown in the main text. Measured and modelled.
PVP30Kollidon K 30, 44–54 kDaMeasured and modelled.
PVP90Kollidon K 90, 1,000–1,500 kDaLongest PVP. Measured and modelled.

What was done

Experiment

10% (w/v) aqueous DEX–PVP solutions, 10/90 to 90/10→freeze-dried, 36.5 h cycle→DSC on reheating→one or two Tg events per blend.··

Experiment

Same solutions spin-coated on KRS-5, dried under nitrogen→FTIR of the PVP carbonyl band→band fitted as free plus maximally bonded carbonyl→fHB.··

↓
Analysis

Tg events of all 20 pairs at nine compositions→miscibility map with measured and inferred cells (Table III).·

↓
Model

Flory–Huggins combinatorial term at 25 °C, density 1.2 g/ml, PVP monomer as lattice site→entropic free energy of mixing per site for all 20 pairs (Fig. 7).··

↓
Comparison

Miscibility map vs fHB vs entropic term across molecular weights→DEX OH band shift in DEX1–PVP12 as a check on DEX–DEX bonding.···

More detail

What was done

  1. Samples. DEX–PVP solutions of 10% (w/v) total solids were made at weight ratios 10/90 to 90/10 by mixing the pure solutions by volume, and kept refrigerated.
  2. DSC. The solutions were freeze-dried in 2 ml vials with loosely placed stoppers: frozen at −2 and then −40 °C, primary drying from −35 to 5 °C at 100 mTorr, secondary drying at 20 °C at 150 mTorr, 36.5 h in all, then stored under vacuum overnight. Samples in pin-holed pans were heated at 10 °C/min to 250 °C (200 °C for DEX1 blends, which often degraded at higher temperature), cooled to 40 °C and reheated; Tg was the midpoint on the second heating (first heating for DEX1 blends). One Tg was read as miscible and two as phase separated, the lower Tg being assigned to the PVP-rich and the higher to the DEX-rich phase. ··
  3. Miscibility map. Each of the 180 compositions was classed miscible or phase separated; 6 cells were inferred from neighbouring compositions and molecular-weight trends instead of measured. ·
  4. FTIR. The same solutions were spin-coated on KRS-5 at 8,000 rpm and dried overnight under dry nitrogen, and transmission spectra were collected under dry air at 4 cm−1 resolution. Spectra were taken at 0.2, 0.5 and 0.8 DEX for all 20 pairs and at every ratio for DEX1–PVP12.
  5. Hydrogen-bonded fraction. The PVP carbonyl band serves as the probe because PVP has no hydrogen-bond donors; the DEX OH band was not analysed in the same depth because DEX also bonds with itself. The DEX1 band near 1600 cm−1 was subtracted; each carbonyl band was area-normalised and fitted between 1590 and 1750 cm−1 as a mix of the pure-PVP band (free) and the 0.9 DEX1–PVP12 band (taken as maximally bonded); Eq. 1, with an absorptivity ratio of 1.3 from the literature, turned the fitted areas into fHB, the fraction of bondable carbonyls that are bonded. ·····
  6. Thermodynamics. The combinatorial (entropic) part of the free energy of mixing was calculated from Eq. 4 at 25 °C for all 20 pairs, with equal densities of 1.2 g/ml, the PVP monomer as lattice site and the mean of each molecular-weight range. χ was assumed independent of molecular weight so that the pairs could be compared on the entropy term alone. ··

Key equations

Hydrogen-bonded fraction (Eq. 1)
fHB=aFaHBAHBAF+aFaHBAHB

The fitted areas of the free band A_F and of the maximally bonded band A_HB, weighted by the absorptivity ratio a_F/a_HB = 1.3, give the share of bondable PVP carbonyls that are hydrogen bonded.

Free energy of mixing (Eq. 2)
ΔGmix=ΔHmix−TΔSmix

A blend mixes only when this is negative; the entropy term always helps, so a miscibility gap needs a positive enthalpy.·

Flory–Huggins enthalpy (Eq. 3)
ΔHmix=kTχϕ1ϕ2

Per lattice site; χ measures how much the two polymers dislike each other. It was not determined here.·

Combinatorial entropy (Eq. 4)
−TΔSmix=kT[ϕ1N1lnϕ1+ϕ2N2lnϕ2]

Each polymer's term is divided by its chain length N, so long chains gain almost nothing by mixing; this term alone is plotted in Fig. 7.·

Terms used on this page
  • Miscible blend: the two polymers mix at the molecular level and show one Tg.
  • Miscibility gap: the composition range in which a blend separates into two amorphous phases, each with its own Tg.
  • Amorphous–amorphous phase separation: separation into two non-crystalline phases, here a PVP-rich and a DEX-rich one.
  • fHB: the fraction of hydrogen-bondable PVP carbonyls that are bonded, relative to the most bonded state observed (DEX1–PVP12 at 0.9 DEX).
  • Lattice site and N: Flory–Huggins theory divides the blend into equal cells; N is the number of cells one chain occupies, here the chain mass divided by the PVP monomer mass.
  • Combinatorial entropy: the entropy gained by mixing chains at random; it shrinks as N grows.
  • χ (chi): the Flory–Huggins interaction parameter; a positive value means that unlike contacts cost energy.
  • K value: the PVP grade number (K 12 to K 90), which rises with molecular weight.
Fig. 1: Structures of PVP, dextran and maltodextrin
Fig. 1 · p.2755 · Structures of PVP, dextran and maltodextrinShows. (a) PVP with pyrrolidone carbonyls (acceptor only); (b) dextran, a 1–6 chain with a side unit; (c) maltodextrin, a 1–4 chain with a 1,6 branch.

03Main findings

1

Short maltodextrin mixes with every PVP grade

DEX1 showed one Tg at all compositions with all five PVP grades, and its hydrogen bonding to PVP12 grew with dilution to the maximum (fHB 1.00) at 0.8–0.9 DEX1. ···

Fig. 2: DEX1 blends: one Tg and a growing hydrogen-bonded carbonyl band
Fig. 2 · p.2758 · DEX1 blends: one Tg and a growing hydrogen-bonded carbonyl bandShows. (a) DEX1–PVP25 single Tg at every composition; (b) DEX1–PVP12 carbonyl band moving from 1680 to 1661 cm−1 as DEX1 rises (bottom 0, top 0.9 DEX1).Also supports K2
More detail

In DEX1–PVP25 a single Tg fell from about 172 °C (pure PVP25) to about 161–163 °C at 0.1–0.5 DEX1 and on to about 136 °C (pure DEX1), and the other four PVP grades behaved the same way (Fig. S1, not supplied); the authors read this as miscibility over the complete range ("These results suggest"). ·· In DEX1–PVP12 films the PVP carbonyl band, at 1680 cm−1 when free, gained a second band at 1661 cm−1, the hydrogen-bonded carbonyl, which grew with DEX1 content; between 0.8 and 0.9 DEX1 the band no longer changed. ·· Curve fitting gave fHB of about 0.28 at 0.1 DEX1, 0.62 at 0.3, 0.80 at 0.5 and 0.96 at 0.7, and 1.00 at 0.8 and 0.9 (the 0.9 sample is the maximal reference itself). DEX1 with the other PVP grades followed the same curve: about 0.43–0.46 at 0.2, 0.79–0.81 at 0.5 and 0.91–0.98 at 0.8 DEX. ·· The authors take the plateau as the maximum possible bonding, not as bonding of every carbonyl: a fraction "likely" stays free, for example through steric hindrance. ·

2

Longer dextran opens a miscibility gap that widens with both molecular weights

With DEX6 a gap appears only with the longer PVPs (none with PVP12, one composition with PVP17, four or five with PVP25, PVP30 and PVP90). With DEX40 it covers five to seven of nine compositions, and DEX450–PVP90 phase separated at all nine. ··

See also Table III

Fig. 4: DEX40 blends: two Tgs over most compositions
Fig. 4 · p.2759 · DEX40 blends: two Tgs over most compositionsShows. (a) DEX40–PVP25 two Tgs from 0.2 to 0.8 DEX; (b) carbonyl bands at 0.8 DEX, with a bonded shoulder only for PVP12 and PVP17 (third and fourth traces from the bottom).Also supports F4
More detail

Immiscible compositions out of nine, per pair (Table III):

  • DEX6: PVP12 none; PVP17 one (0.8); PVP25 four (0.5–0.8); PVP30 five (0.4–0.8); PVP90 four (0.6–0.9). In DEX6–PVP25 the two Tg events lay at about 183–188 °C and 205–211 °C. ·
  • DEX40: PVP12 five (0.4–0.8); PVP17 six (0.3–0.8); PVP25 and PVP30 seven (0.2–0.8); PVP90 six (0.2–0.7). DEX40–PVP25 showed two Tgs from 0.2 to 0.8 DEX. ·
  • DEX450: PVP12 five (0.3–0.7); PVP17 eight (0.2–0.9); PVP25 seven (0.2–0.8); PVP30 seven (0.1–0.7); PVP90 all nine. Fig. 5a shows two Tgs for DEX450–PVP25 from 0.1 to 0.8 DEX. ·

With DEX6 the gap sits at high DEX fractions; with longer dextran it spreads across most of the range. ·· The authors summarise that the miscibility gap increases with the molecular weight of both components, from fully miscible to virtually immiscible. · The map follows this for the size of the gap but not in every cell: within DEX6 and DEX40 the PVP90 gap is narrower than the PVP30 gap, within DEX450 PVP17 has the widest gap after PVP90, and Table III and Fig. 5a disagree for DEX450–PVP25 at 0.1 DEX. ··

Fig. 3: DEX6 blends: a gap opens at high DEX fractions
Fig. 3 · p.2759 · DEX6 blends: a gap opens at high DEX fractionsShows. (a) DEX6–PVP25 two Tgs at 0.5–0.8 DEX; (b) carbonyl bands at 0.5 DEX for the five PVP grades above the two references.
Fig. 5: DEX450 blends: nearly complete phase separation
Fig. 5 · p.2760 · DEX450 blends: nearly complete phase separationShows. (a) DEX450–PVP25 two Tgs from 0.1 to 0.8 DEX; (b) little bonded carbonyl except with PVP12.
3

Hydrogen bonding falls as molecular weight rises

At 0.8 DEX, fHB was 1.00 for DEX1–PVP12 but about 0.62–0.87 for DEX6, 0.09–0.68 for DEX40 and 0.09–0.48 for DEX450, always highest with PVP12 and lowest with PVP90. ···

Fig. 6: Hydrogen-bonded carbonyl fraction for all DEX and PVP grades
Fig. 6 · p.2762 · Hydrogen-bonded carbonyl fraction for all DEX and PVP gradesShows. the DEX1–PVP12 reference curve in every panel; the points fall further below it from DEX1 (a) to DEX450 (d) and from PVP12 (■) to PVP90 (♦).Also supports K3
More detail
  • DEX6: at 0.2 DEX, PVP12 and PVP17 (about 0.47) stayed close to DEX1, while PVP25, PVP30 and PVP90 overlapped at about 0.30–0.32. At 0.5 DEX all fell (about 0.71, 0.66, 0.53 and 0.53 for PVP12, PVP17, PVP30 and PVP90), with DEX6–PVP25 (about 0.30) an apparent outlier with the largest fitting error. At 0.8 DEX the values ran from about 0.87 (PVP12) to 0.62 (PVP90). ···
  • DEX40: at 0.2 DEX only PVP12 bonded noticeably (about 0.28; the others 0.03–0.07). At 0.8 DEX the values were about 0.68, 0.43, 0.27, 0.20 and 0.09 from PVP12 to PVP90 ("a nice trend"), and only the PVP12 and PVP17 spectra show a clear bonded shoulder. ···
  • DEX450: PVP12 kept some bonding (about 0.10, 0.32 and 0.48 at 0.2, 0.5 and 0.8 DEX); all other grades stayed at or below about 0.2 even at 0.8 DEX. ··

The authors pair this with the map: depending on molecular weight, blends range from completely miscible with extensive bonding through partially miscible with intermediate bonding to virtually immiscible with little or none.

4

Separated blends form an unequal pair of phases

Where two Tgs appear, the DEX-rich Tg stays near that of pure DEX while the PVP-rich Tg moves with composition; the authors read this as PVP-rich phases that take up more DEX than DEX-rich phases take up PVP. ····

See also Fig. 4

More detail

In DEX6–PVP25 the upper (DEX-rich) Tg stayed at about 205–211 °C, close to pure DEX6 (about 205 °C), while the lower (PVP-rich) Tg rose from about 183 to 188 °C between 0.5 and 0.8 DEX, above pure PVP25 (about 172 °C). · In DEX40–PVP25 the DEX-rich Tg stayed at about 216–223 °C (pure DEX40 about 224 °C) and the PVP-rich Tg rose from about 174 to 181 °C at 0.2–0.6 DEX and to about 203–204 °C at 0.7–0.8 DEX. In the other DEX40 pairs the PVP-rich Tg rose considerably with PVP12 and PVP17 and stayed near pure PVP with the longer PVPs; with DEX450 it moved only with PVP12 and PVP17 (SI, not supplied). · The authors' reading ("This suggests"): PVP is less miscible in DEX than DEX in PVP, because PVP gains hydrogen bonds on mixing while DEX trades its own bonds for DEX–PVP bonds, which "probably" lowers its overall bonding. · Phase compositions were not measured, and in the one DEX40 series shown the PVP-rich Tg at 0.7–0.8 DEX lies about 30 °C above pure PVP25, against the stated small difference. ·

5

The combinatorial entropy of mixing shrinks with chain length

The calculated entropic free energy of mixing per lattice site was deepest for DEX1–PVP12 (about −27 × 10⁻²³ J) and fell to virtually zero for DEX450–PVP90; within each DEX grade PVP12 gave the deepest curve. ··

Fig. 7: Calculated entropic free energy of mixing per lattice site
Fig. 7 · p.2763 · Calculated entropic free energy of mixing per lattice siteShows. curves flatten from DEX1 (a, down to about −27) to DEX450 (d, near 0); solid = PVP12, dash-dot = PVP90; the y-axis scales differ between panels.Read it as. a deeper curve means a larger entropic drive to mix; the solid curves in c and d do not follow from the stated PVP12 molecular weight.Also supports K5
More detail

Curve minima, in 10⁻²³ J per lattice site for PVP12, PVP17, PVP25, PVP30 and PVP90 (read from Fig. 7): DEX1 about −27, −23 and −21.5 to −22 for the last three; DEX6 about −9.1, −4.4, −3.3, −3.1 and −2.8; DEX40 about −3.1, −2.2, −0.9, −0.7 and −0.4; DEX450 about −2.8, −1.9, −0.6, −0.35 and virtually zero. The authors match this to the observations: the DEX1 pairs, with the most negative values that barely depend on PVP grade, are all miscible; for DEX6 the difference between PVP12 and the other grades widens, matching complete miscibility with PVP12 only; and the trend continues for DEX40 and DEX450. · Recalculating Eq. 4 with the stated inputs reproduces 18 of the 20 curves; the PVP12 curves of DEX40 and DEX450 come out more than twice as deep (−7.07 and −6.76) as plotted, and the plotted curves match a PVP molecular weight of 6,000 Da instead of the stated 2,000–3,000. ·

04Further observations

  • The DEX OH band of DEX1–PVP12 lies at about 3356–3358 cm−1 at 0.9–1.0 DEX1 and at about 3370–3383 cm−1 at 0.1–0.7.
  • Pure-polymer Tgs rise with dextran length: about 136, 205, 224 and 229 °C for DEX1, DEX6, DEX40 and DEX450, against about 172 °C for PVP25. ···
  • DEX6–PVP25 at 0.5 DEX is an fHB outlier with the largest fitting error. ·
  • A weak DEX1 band at 1597 cm−1 appears at 0.9 DEX1.
More detail
  • OH band shift. In fully miscible DEX1–PVP12 the DEX OH peak maximum was about 3356 cm−1 at 0.9 DEX1 and 3358 cm−1 for pure DEX1, about 3364 at 0.8, about 3370 at 0.4–0.7, about 3373 at 0.1 and 0.3, and about 3383 at 0.2. The authors read the upward (blue) shift with more PVP as an overall loss of DEX–DEX hydrogen bonding as DEX–PVP bonding grows ("indicating"). The values are not monotonic, and four compositions share one value at 4 cm−1 resolution. ··
  • Tg of the pure polymers. From the PVP25 series: PVP25 about 172 °C in all four panels; DEX1 about 136 °C, DEX6 about 205 °C, DEX40 about 224 °C and DEX450 about 229 °C. The authors used these to assign the lower of two Tgs to the PVP-rich phase. ····
  • DEX1–PVP25 Tg profile. The single Tg dropped from about 172 °C (pure PVP25) to about 161 °C at 0.1 DEX1, changed little up to 0.6 DEX1 (about 159–163 °C) and then fell to about 136 °C for pure DEX1.
  • Fitting outlier. DEX6–PVP25 at 0.5 DEX (fHB about 0.30) does not follow the other PVP grades and had the largest fitting error of all systems (Table S1, not supplied). ·
  • DEX1 band. A weak band with its maximum at 1597 cm−1 appears at 0.9 DEX1; pure DEX1 has a band at 1601 cm−1, which was subtracted before fitting. ··

05How the authors connect the findings

1Mixing chains at random always gains entropy, so wherever a blend separates the mixing enthalpy must be positive. ·
↓
2The positive enthalpy comes from hydrogen bonds: DEX–PVP bonds form at the cost of DEX–DEX bonds, which "may" be stronger or more numerous; the DEX OH shift in DEX1–PVP12 is offered as support. ·
↓
3With χ taken as independent of chain length, only the combinatorial entropy differs between the 20 pairs, and it shrinks as the chains grow (Eq. 4). ··
↓
Short chainsLarge entropy gain↓outweighs the unfavourable enthalpy↓one miscible phase with extensive DEX–PVP hydrogen bonding (all DEX1 pairs; DEX6–PVP12).···
Long chainsEntropy gain near zero↓the enthalpy wins↓two amorphous phases with little DEX–PVP hydrogen bonding (DEX450–PVP90 at every composition).···
What sets the switch point. The combined molecular weight of the two polymers: the higher it is, the lower the miscibility.
Conclusion drawn. The entropy of mixing "rapidly becomes less favorable" with molecular weight and cannot offset the positive enthalpy; the authors present this as "surmised".
More detail
  1. The combinatorial entropy of mixing is always positive and so always favours mixing; a miscibility gap therefore requires an opposing, unfavourable enthalpy ("it is anticipated").
  2. Forming DEX–PVP interactions costs DEX–DEX (and PVP–PVP) interactions. Because many blends phase separate, the enthalpic part "has to be positive", and DEX–DEX interactions are energetically more favourable than DEX–PVP ones, which "may stem from" DEX–DEX hydrogen bonds being stronger and/or more numerous. In DEX1–PVP12 the DEX OH maximum moves up with more PVP, which the authors take as less DEX–DEX bonding as DEX–PVP bonding grows. ··
  3. χ is not easily measured; "if we assume" it is about the same for all grades, since the chemistry does not change with chain length, the combinatorial term alone can be compared. Calculated per lattice site (Fig. 7), it is most negative for the DEX1 pairs, much smaller for DEX6, smaller still for DEX40 and DEX450, and virtually zero for DEX450–PVP90. ·

Short chains. The entropy gain is large → it outweighs the positive enthalpy → miscible blends with many DEX–PVP hydrogen bonds. All DEX1 pairs are miscible and bond extensively, and PVP12, which gives the deepest curve in every DEX grade, also gives the highest miscibility and bonding. ·

Long chains. The entropy gain shrinks toward zero → the enthalpy wins → phase separation, with DEX–DEX bonds kept and little DEX–PVP bonding. ·

What sets the switch point. The molecular weights of both polymers, through the number of lattice sites per chain: "the higher the combined polymer molecular weights, the lower the miscibility".

Conclusion drawn. In the conclusions the authors write that "it was surmised" that the mixing enthalpy is positive and that the entropy of mixing rapidly becomes less favourable with increasing molecular weight and cannot offset it. The abstract words the same point as a combinatorial entropy that "was observed to decrease", giving a reduced counterbalance to an enthalpy "thought to accompany" this polymer pair. ·

Fig. 8: DEX OH band maximum in DEX1–PVP12
Fig. 8 · p.2763 · DEX OH band maximum in DEX1–PVP12Shows. about 3356–3358 cm−1 at 0.9–1.0 DEX1, about 3370–3383 cm−1 at 0.1–0.7.

06What it means for formulation

Stated by the authors
  • DEX–PVP blends, of near-constant chemistry but tunable miscibility, are offered as model systems for testing methods that characterise miscibility. ·
  • Miscibility matters for amorphous solid dispersions and freeze-dried products (background). ·
AI reading, not stated in the paper
  • Chain length is a miscibility lever: two polymers that hydrogen bond with each other can still separate when both are long.
  • Low-molecular-weight grades (here the 783 Da maltodextrin or PVP K 12) keep a polysaccharide–PVP blend in one phase where long chains split.
More detail
Stated by the authors
  • Because chemically similar DEX–PVP systems span completely miscible, partially miscible and virtually immiscible behaviour and have been characterised in depth, the authors call them "excellent model systems" for evaluating analytical techniques aimed at miscibility; ideally, such a technique should be tested on miscible, partially miscible and immiscible systems of the same constituents. ·
  • In the introduction, miscibility is presented as favourable for keeping an amorphous drug amorphous, and freeze-dried formulations as another setting where excipient miscibility matters. ·
AI reading, not stated in the paper
  • In a freeze-dried product that contains a polysaccharide and PVP, grade choice decides whether the matrix is one phase or two: in this series every dextran of 6 kDa or more separated over part of the range with PVP K 25 or longer, while the 783 Da maltodextrin mixed with all PVP grades.
  • The same logic applies in principle to polymer blends in solid dispersions: inter-polymer hydrogen bonding does not guarantee one phase when both chains are long and one polymer associates strongly with itself. No drug was tested here.
  • fHB measured on a phase-separated film averages the bonding in both phases, so it tracks miscibility but does not describe bonding inside either phase.
  • For long chains the entropic term is near zero, so small enthalpic penalties that are hard to measure decide miscibility; predicting the miscibility of high-molecular-weight polymer pairs from structure alone is therefore fragile.

07Open questions

Raised by the authors
  • χ is "not that easily accessible experimentally", and the Flory–Huggins model has known limitations. ·
  • DSC can miss small domains or similar Tgs, so better methods for miscibility are needed. ·
Not covered by this paper (AI reading)
  • The positive mixing enthalpy and χ were not measured; the entropy term was calculated.
  • Two Fig. 7 curves do not follow from the stated inputs.
  • Sixteen of the 20 DSC series are in an SI that was not available here.
More detail
Raised by the authors
  • χ is not easily accessible experimentally, and the analysis rests on assuming that it does not depend on molecular weight; the Flory–Huggins equation is only "a good starting point", with limitations. ·
  • The detection limits of DSC (domain size, similar Tgs, broad transitions, the effect of heating) motivate complementary methods, and DEX–PVP blends are offered as the test set for them. ·
Not covered by this paper (AI reading)
  • There is no direct measure of the mixing enthalpy or of χ, and no phase compositions; the PVP-rich versus DEX-rich asymmetry rests on Tg positions only. ·
  • The DSC samples were heated to 200–250 °C and read on reheating, while the FTIR films were never heated, so the two methods saw differently prepared samples.
  • Most DSC and FTIR data for the 16 pairs without PVP25 are in the SI, which was not supplied; no replicates or error bars are reported.
  • The PVP12 curves of Fig. 7c–d do not follow from the stated inputs; with the stated inputs, the depth of the entropic term would not order DEX40–PVP12 and DEX450–PVP12 against DEX6–PVP17 and DEX6–PVP25 by their observed miscibility. ·
  • Whether the same molecular-weight pattern holds for drug–polymer pairs, or under humidity where water competes for hydrogen bonds, was not studied.

08How solid

AI assessment, not a statement made in the paper
Moderate

The molecular-weight trend in miscibility and in hydrogen bonding is direct and consistent between DSC and FTIR across 20 pairs. The thermodynamic explanation is a model argument with χ assumed and the enthalpy inferred, two of its plotted curves do not follow from the stated inputs, and most underlying data sit in an SI not supplied here. ····

More detail
What holds
  • DSC and FTIR agree on the broad picture: all DEX1 pairs are single-phase and strongly bonded, and miscibility and fHB fall together as either polymer gets longer. ··
  • The Tg data shown in the main text open and widen the gap directly: 0, 4, 7 and 8 two-Tg compositions for PVP25 with DEX1, DEX6, DEX40 and DEX450. ···
  • At 0.8 DEX, fHB falls monotonically from PVP12 to PVP90 within DEX6 and DEX40, and PVP12 stands out within DEX450.
  • Eq. 4 with the stated inputs reproduces 18 of the 20 plotted curves.
What weakens it
  • χ and the mixing enthalpy were not measured; the entropy term was calculated, though the abstract says "observed".
  • The PVP12 curves for DEX40 and DEX450 in Fig. 7 do not follow from the stated molecular weight; with the stated value, the curve depth would not order pairs across DEX grades by their observed miscibility. ·
  • Most data are in the SI, not supplied here; there are no replicates, error bars or fitting errors in the main text; 6 of 180 map cells are inferred.
  • Table III and Fig. 5a disagree for DEX450–PVP25 at 0.1 DEX, and Table III marks as inferred a DEX1–PVP25 point that Fig. 2a plots. ·
  • The map does not follow the molecular-weight trend in every cell.
  • DSC and FTIR were run on differently prepared samples, heated freeze-dried powders versus unheated films.
  • fHB rests on references set by one sample (DEX1–PVP12 at 0.9) and a free-PVP reference whose grade is not stated, and the quadratic reference curve uses an undefined variable. ·
  • The OH-band support for the enthalpy argument is a non-monotonic shift in one system.
  • One DEX40 statement about PVP-rich Tgs does not match the only DEX40 Tg series shown.

09Figure guide

Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.

FigureWhat it does in the paperSupportsCheck (AI note)
Fig. 1 (p.2755)key figureDefines the two chemistries: PVP with carbonyl acceptors, dextran and maltodextrin as glucose chains.··0.2A schematic, not data.
Table I (p.2756)Lists the nine grades with their manufacturer molecular weights.0.2
Table II (p.2757)Freeze-drying cycle for the DSC samples.0.2
Fig. 2 (p.2758)key figureDEX1 blends: single Tg (DEX1–PVP25) and a growing bonded carbonyl band (DEX1–PVP12).·F1, K2Table III marks the 0.9 DEX1–PVP25 point, plotted here, as inferred.
Fig. 3 (p.2759)key figureDEX6 blends: two Tgs at 0.5–0.8 DEX with PVP25; less bonding with longer PVP.·F2, F4
Fig. 4 (p.2759)key figureDEX40 blends: two Tgs at 0.2–0.8 DEX with PVP25; bonding only with PVP12 and PVP17 at 0.8 DEX.·F2, F4The PVP-rich Tg at 0.7–0.8 DEX is far above pure PVP25, against the text.
Fig. 5 (p.2760)key figureDEX450 blends: two Tgs from 0.1 to 0.8 DEX with PVP25; bonding only with PVP12.·F2Two Tgs at 0.1 DEX, while Table III marks this cell miscible.
Table III (p.2761)key figureThe miscibility map of all 20 pairs, the central result.F2, K1Not monotonic in every cell; 6 cells inferred.·
Fig. 6 (p.2762)key figureHydrogen-bonded fraction for all pairs at 0.2, 0.5 and 0.8 DEX.F3, K3Reference-curve variable undefined; references set by one system.·
Fig. 7 (p.2763)key figureCalculated entropic term per lattice site for all 20 pairs.F5, K5The PVP12 curves in c and d do not follow from the stated inputs.
Fig. 8 (p.2763)key figureDEX OH peak maximum against DEX1 fraction, offered as support for the loss of DEX–DEX bonds.0.5Not monotonic; few distinct values at 4 cm−1 resolution.
Figs. S1, S3, S5, S7 (SI, cited p.2757–2760)DSC series of the 16 pairs without PVP25, described in the text only.···F2SI not supplied.
Figs. S2, S4, S6, S8 (SI, cited p.2758–2760)Carbonyl spectra of the other pairs and compositions, described in the text only.···F3SI not supplied.
Table S1 (SI, cited p.2761)Fitting errors of the carbonyl band fits.F3SI not supplied.