Where do the crystalline and amorphous solubility limits of posaconazole lie across GI pH and in biorelevant media, and how do supersaturation, bile-salt and lipid surfactants and seed crystals change how fast it crystallizes?
The amorphous solubility tracks the crystalline solubility with pH, so the largest reachable supersaturation stays near 34-fold from pH 2 to 7 (lower at pH 1.0–1.6). ·· Bile salt and lipid media raise both limits, up to 7.80 and 160.89 μg/mL in FeSSIF V1, and cut the concentration ratio to about 20. In buffer the induction time falls from about 55 to 8 min as supersaturation rises from 5 to 33.6; the intestinal media shorten it at moderate to high supersaturation, and seed crystals at 0.4 μg/mL cut it below 4 min. ··
For posaconazole at 37 °C the amorphous (LLPS) solubility follows the crystalline solubility across pH, and the authors conclude that the maximum supersaturation is about 34-fold whatever the degree of ionization; their data show this from pH 2.0 to 7.0, with a lower ratio of 22–28 at pH 1.0–1.6. ··· Sodium taurocholate, lecithin, glycerol monooleate and sodium oleate in FaSSGF, FaSSIF and FeSSIF raise both solubility limits to an extent set by their concentration, and the lower concentration ratio of about 20 is "most likely" due to a smaller micelle–water partition coefficient at supersaturation. ···· Induction times fall steeply with supersaturation in two regimes that the authors, citing earlier work, assign to homogeneous and heterogeneous nucleation; the intestinal media speed nucleation at high supersaturation, while the bile-salt- and lecithin-rich media slow it at the lowest supersaturations. ······ From classical nucleation theory fits the authors conclude that the media act through a larger pre-exponential factor rather than a lower interfacial energy, and propose that micelles "may promote" pre-nucleation clusters; this mechanism and the effect of each surfactant on its own were not measured. ···· Undissolved nanocrystals remove the induction period, physiological variation "might contribute" to variable absorption, and the findings "could be broadly applicable" to other weak bases. ···
01Why this study
Ionized and soluble in gastric acid, they lose solubility at intestinal pH.
Above it the drug separates into a drug-rich colloidal phase (LLPS) instead.
Taylor 2016, ref 21; Van Eerdenbrugh 2014, ref 22
Bile salts can inhibit crystallization, and concentration ratios misstate supersaturation in micellar media.
Gastric concentrations set by the administration medium changed exposure.
Hens 2016, ref 31
More detail
What was already known. The introduction builds on these points:
- Supersaturation is needed and pays off. Raising dissolution rate or solubilizing the drug is often not enough for solubility-limited absorption; flux across a membrane rises linearly with the degree of saturation where the membrane is the main barrier, so intestinal supersaturation is considered an important way to raise bioavailability. Amorphous solid dispersions, prodrugs, cocrystals, salts and pH-shifted weak bases all generate it. (Brouwers 2009, ref 3; refs 4–14)
- Weak bases are the simplest case. Nearly 75% of drugs are weak bases; with a pKa of 2.0–7.5 they dissolve as ions in the stomach (eq 1), and the abrupt pH rise on gastric emptying gives a high potential for supersaturation. (Di 2008, ref 17; Indulkar 2015, ref 15) ·
- Two possible exits from supersaturation. Crystallization is the expected outcome, but if the concentration exceeds the amorphous solubility and crystallization is slow, the solution undergoes LLPS; this has been seen for weak bases on pH increase and on salt dissolution. (Ilevbare 2013, ref 18; Yang 2021, ref 19; Almeida e Sousa 2016, ref 14; refs 15, 16)
- Free drug drives flux, and nucleation cannot be predicted. Flux follows the free drug concentration, and crystal nucleation cannot be predicted a priori, so in vitro tests must cover physiological conditions and their variability. (Higuchi 1960, ref 20)
- LLPS is missing from absorption models. PBPK models consider crystallization but not LLPS; many poorly soluble drugs first form an often colloidal amorphous phase that may crystallize later or stay amorphous, and an amorphous precipitate leaves the solution supersaturated; formulation polymers and bile salts change the outcome. (Taylor 2016, ref 21; Van Eerdenbrugh 2014, ref 22; Raina 2014, ref 23; refs 24–26)
- Posaconazole. A triazole antifungal and BCS class II weak base with reported pKa values of 3.6 (piperazine) and 4.6 (triazole) and a crystalline solubility below 1 μg/mL, dosed at 200–300 mg two or three times a day as a suspension or as an ASD tablet with an enteric polymer; in humans, gastric concentrations set by the administration medium changed intestinal supersaturation, precipitation and exposure. (refs 27–30; Hens 2016, ref 31) ·
- Supersaturation in micellar media. With micelles present and a partition coefficient that changes with drug concentration, concentration ratios may not represent supersaturation. (Indulkar 2017, ref 40; Elkhabaz 2019, ref 41)
What the paper set out to do. Evaluate the landscape of precipitation outcomes and kinetics of a model poorly soluble base in a variety of biorelevant media: first define its phase diagrams, then measure phase behaviour and nucleation kinetics at different supersaturations in physiologically relevant media. ···
02How they approached it
One drug and two limits measured side by side: the crystalline solubility (equilibrium) and the amorphous solubility (onset of LLPS), first across pH in plain buffers, then in five biorelevant media against same-pH buffers. Crystallization speed is then measured as induction time over a range of supersaturation in buffer and four intestinal media, and with seed crystals. ···
What was done
Excess crystals in buffers pH 1.0–7.0, 48 h at 37 °C→HPLC→crystalline solubility.··
DMSO stock pumped into stirred buffer→onset of light scattering→amorphous (LLPS) solubility.·
Melting data and water sorption of the amorphous form→estimated amorphous solubility at pH 7.0.·
Crystalline solubility vs pH fitted to the diprotic Henderson–Hasselbalch equation→pKa 3.53 and 1.24.·
Both solubilities in five biorelevant media and same-pH buffers→modified phase diagram.·
Micelle–water partition coefficient at each solubility.·
Supersaturated solutions in PBS pH 6.5 and four intestinal media→UV dip probe→induction time vs supersaturation.···
Seeded PBS at the amorphous solubility→desupersaturation profiles.·
Classical nucleation theory fitted to the high-supersaturation induction times→interfacial energy, pre-exponential factor, critical nucleus.···
More detail
What was done
- Crystalline solubility. Excess PCZ form I was shaken in low-salt phosphate buffers of pH 1.0–7.0 at a biorelevant ionic strength of ca. 0.14 M, 37.0 ± 0.5 °C, 48 h, in triplicate; solids were removed by ultracentrifugation at 35,000 rpm and the residue was form I by PXRD; PCZ was measured by HPLC with fluorescence detection. ···
- Amorphous solubility. A DMSO stock was pumped into 50 mL of stirred buffer (350 rpm, 37 °C) so that the LLPS concentration was reached within 2–4 min; the onset of extinction at 350 nm marked the amorphous solubility (triplicate). DMSO stayed below 1% (normally 0.5%) of the volume, except up to 8% at pH 1.0, where the stock (at most ca. 100 mg/mL) had to reach about 8000 μg/mL. ·
- Estimated amorphous solubility. Melting point and enthalpy of fusion (DSC) gave the amorphous–crystal free-energy difference (Hoffman, eq 3), and the water uptake of melt-quenched amorphous PCZ (4.6%) gave an activity factor of 0.33 (eq 2). ··
- pKa. The crystalline solubility–pH data were fitted to eq 4 with pDISOL-X after a poor fit with the literature pKa values. ·
- Media. Both solubilities were measured in FaSSGF, FaSSIF V1 and V2 and FeSSIF V1 and V2 and in surfactant-free buffers of the same pH (1.6, 6.5, 5.0, 5.8). ·
- Partition coefficient. Km/w was computed from eq 5 with the buffer solubility as free drug and the added bile acid and lipid mass fraction as micellar volume fraction. ·
- Induction times. PCZ in DMSO was added to 50 mL of stirred PBS pH 6.5 or intestinal medium to set a supersaturation; UV scans every 5–60 s gave the time at which the 252 nm concentration fell while 350 nm extinction rose, and crystals were checked by microscopy. In the media, concentration ratios were converted to thermodynamic supersaturation assuming Km/w falls linearly with drug concentration between the two solubilities. ··
- Seeds. Noxafil suspension was diluted 10,000 times in pH 6.5 buffer and equilibrated to leave 0.04–20 μg/mL of crystals; supersaturation was then created at the amorphous solubility. ·
- Nucleation analysis. For the high-supersaturation points of each medium, ln(J/S) was fitted against 1/(T³ln²S) to give A and γ (ν = 920 Å3, T = 310 K), from which ΔG* and r* were computed.
Key equations
Solubility rises above the intrinsic solubility C_o as the base takes up one and then two protons; fitted to crystalline solubility vs pH to give the pKa values and used for both phase boundaries.··
The free-energy gap between amorphous form and crystal (Hoffman approximation) sets how much more soluble the amorphous form is, and the water it absorbs lowers its activity; as printed the exponent carries a minus sign, which the reported ratio of 37.9 does not follow.···
Drug held in micelles per free drug molecule, per unit micellar volume fraction; free drug is taken as the buffer solubility.·
Nucleation speeds up steeply with supersaturation S and slows with the crystal–solution interfacial energy γ; a straight-line plot of ln(J/S) against 1/ln²S gives A from the intercept and γ from the slope B.···
The energy barrier to a stable nucleus and the size of the smallest one, both falling as S rises.··
Terms used on this page
- Crystalline solubility: equilibrium solubility of the stable crystal (form I).
- Amorphous solubility (LLPS concentration): the highest concentration of molecularly dissolved drug; above it the solution separates into a drug-poor phase and drug-rich colloidal droplets (liquid–liquid phase separation, LLPS).
- Supersaturation S: concentration, strictly activity, relative to the crystalline solubility; in micellar media the authors convert concentration ratios to activity ratios.
- Induction time: time until crystals are detected, here a fall in dissolved drug with a rise in turbidity.
- Homogeneous / heterogeneous nucleation: nuclei forming in the bulk solution versus on foreign surfaces such as dust or the vessel wall; secondary nucleation: on crystals already present.
- Pre-exponential factor A: the kinetic prefactor of the nucleation rate, read here as the rate of forming sub-critical clusters.
- Km/w: ratio of drug in micelles to free drug.
03Main findings
The amorphous limit tracks the crystalline limit, about 34-fold above it from pH 2 to 7
From pH 7.0 to 1.0 the crystalline solubility rose from 0.27 to 347 μg/mL and the amorphous solubility from 8.92 to 7762 μg/mL; their ratio stayed at 32–37 from pH 2.0 to 7.0 but was 22–28 at pH 1.0–1.6. ··
More detail
Crystalline solubility in phosphate buffers of equal ionic strength was 0.27 ± 0.01 μg/mL from pH 5.5 to 7.0 and rose to 3.52 at pH 2.5, 14.00 at pH 2.0 and 347.03 ± 8.05 μg/mL at pH 1.0; the amorphous solubility rose in parallel from 8.92–9.20 μg/mL at pH 5.5–7.0 to 120.59 at pH 2.5 and 7761.96 ± 944.86 μg/mL at pH 1.0. At pH 7.0 the text and Table 2 give 9.08 ± 0.07 μg/mL, 33.6 times the crystalline solubility, while Table S2 gives 8.92 ± 0.07 for the same pH. ·
Fitting eq 4 to the crystalline data gave pKa values of 3.53 ± 0.03 and 1.24 ± 0.05 at 37 °C and 0.14 M, after the literature values (3.6 and 4.6) fitted poorly, "possibly" because they were measured at another temperature and ionic strength. · The authors report good agreement with eq 4 from pH 2.5 to 7.0 and measured values above the calculated ones below pH 2.5, "probably" from self-association of the ionized drug and, for the amorphous form, possibly from the up to 8% DMSO needed at pH 1.0. ·· The fitted points actually plotted in Figs. 2–4 lie far below the data at pH 2.5–3.0; the extractor finds they correspond to one assignment of the two pKa values, while the other assignment matches the data as the text describes. ·· The precipitated amorphous form converted rapidly to crystalline form I.
The authors conclude that the unionized concentration is the same at every pH, so the amorphous to crystalline ratio is constant: "ca. 33.6" across pH 1.0–7.0 in the results, approximately 34 across pH 2.5–7.0 in the discussion and across the tested range in the conclusions. Table S2 gives 32.4–37.3 from pH 2.0 to 7.0 but 22.4 and 27.5 at pH 1.0 and 1.5, and Table 3 gives 28.3 at pH 1.6. · They read the ratio as the largest possible gain in absorption rate and as a guide to the transitions: above the amorphous solubility LLPS can occur, between the two limits only crystallization. ·
Bile salt and lipid media raise both limits but cut the concentration ratio to about 20
Against same-pH buffers, FaSSIF V1 raised the crystalline and amorphous solubility 8.3- and 5.1-fold (to 2.23 and 46.18 μg/mL) and FeSSIF V1 reached 7.80 and 160.89 μg/mL; the concentration ratio fell from about 34 to 17.9–20.7, and Km/w at the amorphous solubility was roughly half that at the crystalline solubility. ··
More detail
Both limits rose in every medium against a surfactant-free buffer of the same pH (Table 3): FaSSGF 117.8 and 2108 μg/mL (buffer pH 1.6: 70.7 and 2006); FaSSIF V1 2.23 and 46.18 and FaSSIF V2 0.97 and 19.52 (buffer pH 6.5: 0.27 and 9.08); FeSSIF V1 7.80 and 160.89 (buffer pH 5.0: 0.28 and 9.27); FeSSIF V2 7.26 and 139.52 μg/mL (buffer pH 5.8: 0.27 and 9.12). In FaSSGF the high solubility comes mainly from ionization ("suggesting"), although 0.08 mM STC and 0.02 mM lecithin still raised the crystalline solubility. · Raising lecithin from 0.2 to 0.75 mM at 3.0 mM STC (FaSSIF V2 to V1) raised solubility 2.3-fold; five times more STC and lecithin (FaSSIF V1 to FeSSIF V1) raised it "approximately 4 times" in the text, 3.5-fold by Table 3. · FeSSIF V2 nearly matched FeSSIF V1 with less STC and lecithin, "likely" through synergistic solubilization by glycerol monooleate and sodium oleate. The authors' reading: micelles solubilize the unionized drug and extend both phase boundaries to an extent set by surfactant concentration, especially at pH ≥ 5.0. ·
The concentration ratio fell to 17.9–20.7 in all five media, against 28.3–33.7 in the buffers. Km/w, computed with the buffer solubility as free drug, was ≈1440–3240 at the crystalline and ≈635–1820 at the amorphous solubility, "almost a half", "suggesting" that micelles solubilize relatively less drug at high supersaturation; this "most likely" explains the ratio of about 20. ··· Assuming the micelles leave the free drug concentration unchanged, as shown earlier for PCZ in FaSSIF, a concentration ratio of about 20 at the amorphous solubility equals a thermodynamic ratio of about 34; supersaturation in the media was converted on this basis. ·
In buffer, induction time falls steeply with supersaturation, in two regimes
In PBS pH 6.5 the induction time fell from ≈54.5 min at S 5 to ≈8.4 min at S 33.6; log t_ind vs 1/log²S gives a steep line at high S and a shallow one below S ≈12, which the authors read, citing earlier work, as homogeneous vs heterogeneous nucleation. ··
More detail
Supersaturated solutions in 50 mL of PBS pH 6.5 at 37 °C were followed with a UV dip probe until dissolved drug fell and turbidity rose. The induction time fell from ≈54.5 min at S 5 through ≈41.3 min at S 10 and ≈14.2 min at S 20 to ≈8.4 min at S 33.6, the amorphous solubility. Plotting log t_ind against 1/log²S gave two straight lines: log t_ind = 1.6703x + 0.2048 (R² 0.9847) above S ≈12 and log t_ind = 0.1167x + 1.4992 (R² 0.9986) below it. · The authors read the steep high-S line as homogeneous and the shallow low-S line as heterogeneous nucleation, as earlier work had attributed such breaks. The text says induction times reached "hours" at low supersaturation; the longest plotted value is ≈54.5 min. ·
Intestinal media speed nucleation at high supersaturation; bile-salt-rich media slow it at the lowest
Near S 34 induction times were ≈1.5–3 min in the four media against ≈8.4 min in PBS; at the lowest S, FeSSIF V1 (≈112 min at S ≈4.3) and FaSSIF V1 (≈89 min at S ≈4.7) were slower than PBS (≈54.5 min at S 5), while FeSSIF V2 was fastest throughout. ··
More detail
Induction times in FaSSIF V1 and V2 and FeSSIF V1 and V2 were plotted against estimated thermodynamic supersaturation. · Near S 34 they were ≈3.0 min (FaSSIF V2), ≈2.3 min (FaSSIF V1, at S ≈35.7), ≈1.5 min (FeSSIF V1) and ≈1.5 min (FeSSIF V2), against ≈8.4 min in PBS; near S 12–13 they were ≈12–14.5 min in the FaSSIF media, ≈10.5 min in FeSSIF V1 and ≈5.6 min in FeSSIF V2, against ≈36–39.5 min in PBS. · At the lowest S, FeSSIF V1 and FaSSIF V1 were slower than PBS, while FeSSIF V2 stayed fastest (≈56 min at S ≈4.6, ≈15.5 min at S ≈6.4). Every medium showed two slopes in log t_ind against 1/log²S, with the change at a different S in each.
The authors rank the media above S 11 as PBS > FaSSIF V2 > FaSSIF V1 > FeSSIF V1 > FeSSIF V2 and below S 11 as FeSSIF V1 > FaSSIF V1 > FaSSIF V2 > FeSSIF V2. Their reading: at high S, STC and/or lecithin work against supersaturation, so richer media nucleate faster; at low S both "appeared to decelerate" nucleation; glycerol monooleate and sodium oleate "possibly" accelerate nucleation at every S. · The abstract's "much shorter" induction times in biorelevant media hold above S ≈8 on the left-panel scale of Fig. 7, not at the lowest S. · The two panels of Fig. 7 place the media points at different S, up to about 1.5-fold apart at low S, and the discussion's summary durations (within ca. 60 min below SR 10; under 10 min above SR 20) do not match every plotted point. ··
The medium effect appears in the pre-exponential factor, not in the interfacial energy
Classical nucleation theory fits gave γ of 3.52 mJ/m² in PBS against 2.61, 2.73 and 3.24 in FaSSIF V1, FaSSIF V2 and FeSSIF V1, and A of 2.44 against 5.14, 4.98 and 9.87; the authors see no trend of induction time with γ but a match with A, and propose that micelles "may promote" pre-nucleation clusters. ···
More detail
For each medium the high-supersaturation induction times were converted to nucleation rates and ln(J/S) was fitted against 1/(T³ln²S), giving A from the intercept and γ from the slope with ν = 920 Å3 and T = 310 K. ·· The fits were: PBS slope −234.28, intercept 0.8915, R² 0.8374; FaSSIF V1 −95.38, 1.6379, 0.9742; FaSSIF V2 −109.47, 1.6074, 0.8992; FeSSIF V1 −183.34, 2.2895, 0.8577; FeSSIF V2 could not be fitted (R² 0.0206, positive slope). · ΔG* and r* fell as S rose, in PBS from ≈5.11 × 10⁻²¹ J and ≈5.89 × 10⁻¹⁰ m at S 13 to ≈2.72 × 10⁻²¹ J and ≈4.29 × 10⁻¹⁰ m at S 33.6, consistent with nucleation favoured at high S. · PCZ's γ is slightly above the 0.60–2.80 mJ/m² reported for seven other drugs, "probably" from its hydrophobicity. ·
The authors find no trend of induction time with γ (PBS and FeSSIF V1 have similar γ but different induction times), contrary to the earlier idea that surfactant adsorption lowers γ, and none with ΔG* or r*; instead A rises in every medium, most in FeSSIF V1, in the order of the induction times. · They read A as the rate of forming sub-critical clusters: micelles hold many more drug molecules than the water, which "may" raise local concentration and collision frequency and so the number of pre-nucleation clusters; alternatively micelles may template nucleation. · The fits use 3–9 points, the way J was derived from induction time is not stated, and γ itself falls in the induction-time order for three of the four media. ··
Seed crystals remove the induction period
At the amorphous solubility in PBS pH 6.5, the induction time fell from more than 8 min without seeds to less than 4 min with 0.4 μg/mL of 160 nm Noxafil crystals; at 2 and 20 μg/mL desupersaturation began at once. ··
More detail
Diluted Noxafil suspension (crystals 160 ± 60 nm by DLS) was equilibrated in PBS pH 6.5 at seed levels of 0.04–20 μg/mL, and supersaturation was then created at the amorphous solubility (S 33.6). · Without seeds the concentration was still ≈8.5 μg/mL at 8 min; with 0.4 μg/mL it was ≈7.8 μg/mL at 4 min; with 2 μg/mL it fell at once to ≈4.9 μg/mL by 4 min, and with 20 μg/mL to ≈3.4 μg/mL within ≈1 min. The 0.04–0.2 μg/mL levels gave intermediate profiles whose induction times are not stated. The authors explain the effect by secondary nucleation on the seeds, which removes the need to form a critical nucleus, and link it to crystalline dosing, where up to 30% of a 40 mg PCZ dose may stay undissolved in the stomach. ·· The seed levels are nominal: three lie below the crystalline solubility, and the 20 μg/mL profile levels off at ≈3.2 μg/mL.
04Further observations
- Fitted pKa values at 37 °C and 0.14 M were 3.53 and 1.24, against literature values of 3.6 and 4.6. ·
- The estimated amorphous solubility at pH 7.0 (10.22 μg/mL, ratio 37.9) was close to the measured 9.08 μg/mL. ··
- The precipitated amorphous form converted rapidly to crystalline form I.
- In FaSSGF solubility is set mainly by ionization; the surfactants added little to the amorphous solubility (2006 to 2108 μg/mL). ·
- PCZ's interfacial energy (2.61–3.52 mJ/m²) is above values for seven other drugs (0.60–2.80 mJ/m²). ··
More detail
- pKa at test conditions. The literature pKa values gave predicted solubilities well above the data, especially at low pH; refitting gave 3.53 ± 0.03 and 1.24 ± 0.05, and the authors attribute the difference "possibly" to the temperature and ionic strength of the literature measurements. ·
- Estimated vs measured amorphous solubility. From a melting point of 169.1 °C, an enthalpy of fusion of 76.95 J/g, 4.6% water uptake and an activity factor of 0.33, the estimated amorphous to crystalline ratio was 37.9 and the estimated amorphous solubility 10.22 ± 0.37 μg/mL, against 9.08 ± 0.07 measured; the authors call this "reasonable agreement". The ratio cannot be reproduced from the printed inputs, and the printed sign of eq 2 is inverted. ····
- Form conversion and buffer capacity. The amorphous precipitate was short-lived and became form I; the pH rose by only 0.02–0.05 units during the amorphous solubility runs. ··
- Gastric medium. FaSSGF raised the crystalline solubility from 70.7 to 117.8 μg/mL but the amorphous solubility only from 2006 to 2108 μg/mL, giving the lowest ratio, 17.9. ·
- Interfacial energy. The reported values for naproxen (1.8–2.4), acetaminophen (1.73–1.83), tolazamide (1.94–2.80), lovastatin (1.44–1.57), cefodizime sodium (0.60–0.99), prasugrel hydrochloride (0.95–1.31) and spironolactone (1.98 mJ/m²) are all below PCZ's 2.61–3.52 mJ/m², which the authors relate "probably" to PCZ's hydrophobicity. ··
- Critical nucleus. In FeSSIF V1 ΔG* fell from ≈7.06 to ≈2.09 × 10⁻²¹ J and r* from ≈7.21 to ≈3.93 × 10⁻¹⁰ m between S ≈6.9 and ≈34.2; the FaSSIF media had the lowest barriers (≈1.04–2.84 × 10⁻²¹ J).
05How the authors connect the findings
More detail
- A weak base dissolves as ions at gastric pH 1–2; at intestinal pH 4–8 the solubility of PCZ is 2–3 orders of magnitude lower, so after gastric emptying the intestinal concentration can far exceed the equilibrium solubility. ···
- Because the amorphous solubility follows the crystalline solubility with pH, the largest free-drug gain is about 34-fold at any pH; micelles raise both limits in proportion, so the medium decides whether a given dose reaches LLPS. ···
Above the amorphous solubility. LLPS gives drug-rich colloids that "are thought to" act as a reservoir and hold flux at its maximum; complex molecules like PCZ often separate before they crystallize → but because induction times at high supersaturation in intestinal media are "typically less than 3 min", PCZ without crystallization inhibitors "is expected" to crystallize rapidly and the amorphous phase to be short-lived. ··
Between the two solubilities. Only crystallization can occur → the lifetime of supersaturation depends on supersaturation and medium, from tens of minutes at low supersaturation to minutes near the amorphous solubility. ··
[+] Low supersaturation. Heterogeneous nucleation dominates → surfactants "could potentially" block foreign particles and the vessel wall → bile salt- and lecithin-rich media (FeSSIF V1, FaSSIF V1) give longer induction times than buffer. ··
[-] High supersaturation, or seeds present. Homogeneous nucleation dominates → micelles concentrate drug and "may promote" pre-nucleation clusters, raising A → nucleation is faster in all media, fastest in FeSSIF V2 where glycerol monooleate and oleate "possibly" add acceleration; undissolved crystals → secondary nucleation without a critical-nucleus barrier → immediate desupersaturation. ····
What sets the switch point. Supersaturation decides which nucleation route dominates (break near S 11–13 in most media) and medium composition decides whether surfactants speed or slow it. ··
Conclusion drawn. The phase diagrams and induction-time data "can be used to predict" likely phase behaviour for different doses and conditions, and variation in pH, volume and composition "might contribute" to inter-patient variability; the authors expect the findings "could be broadly applicable" to other weak bases. ··
06What it means for formulation
- The medium decides whether a formulation reaches LLPS, so the amorphous solubility in the relevant medium is a critical input for in silico or PBPK models.
- In micellar media the micelle–water partition coefficient changes with drug concentration, so free drug and supersaturation must be estimated accordingly. ·
- Without crystallization inhibitors PCZ is expected to crystallize quickly from highly supersaturated intestinal fluid.
- For PCZ a supersaturating formulation can raise free drug at most about 34-fold at any intestinal pH; the higher total concentrations in micellar media do not add free drug.
- Undissolved crystals carried from the stomach, as from a suspension, can quench supersaturation within minutes.
- Fed and fasted media rank crystallization risk differently at low and high supersaturation, so a screening test should run near the supersaturation expected in vivo.
More detail
- Phase diagrams in different media map possible LLPS and crystallization during GI transit, and together with the induction times "can be used to predict" phase behaviour for different doses and conditions. ·
- Because surfactants raise both solubilities, the choice of biorelevant medium dictates whether a formulation undergoes LLPS; the medium's effect on the amorphous solubility is "a critical input" for PBPK models.
- The concentration dependence of Km/w has been largely overlooked, yet it is essential to estimate free drug and to predict absorption and nucleation rates.
- At high supersaturation in simulated intestinal fluids PCZ nucleates within about 3 min, so without crystallization inhibitors it "is expected" to crystallize rapidly.
- Physiological variation "might contribute" to inter-patient absorption variability.
- The constant ratio of about 34 means pH changes the dose that can be held in solution but not the maximum gain in free drug; formulations aiming above the amorphous solubility gain no further free drug.
- Measured total concentration in FaSSIF or FeSSIF overstates the free-drug gain: a concentration ratio of about 20 corresponds to a thermodynamic ratio of about 34 in this paper's framework.
- The marketed ASD tablet contains an enteric polymer that may inhibit nucleation; none of these data include a polymer, so they describe the unprotected drug.
- The strong seed effect suggests that residual crystallinity in an amorphous product, or crystals from a co-administered suspension, would remove much of the supersaturation benefit.
07Open questions
- What does each surfactant do on its own? The roles of STC and lecithin in homogeneous and heterogeneous nucleation are inferred from mixed media. ·
- No polymer or formulation was tested, and in vivo phase behaviour was not measured.
- The micelle–cluster mechanism and the homogeneous/heterogeneous assignment were not tested directly. ·
- The supersaturation scale of the media differs between the two panels of Fig. 7.
More detail
- To confirm that STC and lecithin act oppositely on homogeneous and heterogeneous nucleation, each surfactant "must be evaluated separately"; the authors anticipate opposite effects from the literature. ·
- No crystallization inhibitor or polymer (such as the enteric polymer of the commercial ASD tablet) was included, and no in vivo or in vitro absorption test checked the predicted transitions. ·
- What happens to the LLPS phase itself in these media (its lifetime and crystallization) was not followed; induction times were measured only in single-phase solutions. ·
- The homogeneous/heterogeneous assignment rests on slope changes; no filtration, vessel-surface or seeding test separated the routes. ·
- Pre-nucleation clusters, collision frequency and surfactant adsorption on foreign particles were not measured. ··
- The media differ in pH, buffer species and salt as well as surfactant, and the supersaturation scale of the media is uncertain by up to about 1.5-fold at low S. ·
- The excipients of the Noxafil suspension that came with the seeds were not described.
08How solid
AI assessment, not a statement made in the paperThe solubility maps are direct, replicated and tabulated, but the kinetic comparisons rest on an estimated supersaturation scale that differs between the two panels of one figure, and the mechanisms (nucleation regimes, micelle clusters, surfactant roles) are inferred rather than tested. ····
More detail
- Crystalline and amorphous solubilities were measured at 13 pH values and in five media with their buffers, in triplicate with small standard deviations. ·
- The ratio of about 34 from pH 2.0 to 7.0 follows directly from Table S2. ·
- The steep fall of induction time with supersaturation in buffer and the seed effect are large and monotonic. ·
- The tabulated γ and A reproduce from the printed fits, and ΔG* and r* from the printed equations. ··
- The two panels of Fig. 7 give different supersaturation values for the same media points.
- The abstract's "much shorter" induction times in biorelevant media and the discussion's summary durations do not hold at the lowest supersaturation. ·
- The plotted Henderson–Hasselbalch fits and the estimated ratio of 37.9 cannot be reproduced, and the pH 7.0 amorphous solubility is printed as 9.08 and 8.92 μg/mL. ··
- The nucleation fits use 3–9 points with R² 0.84–0.97, the derivation of J is not stated, and a γ contribution is not excluded. ··
- The media differ in pH, buffer and salt as well as surfactants, and the surfactant roles of Table 5 are inferred.
- The number of replicate induction-time runs is not stated, and the seed levels are nominal. ·
09Figure guide
Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.
| Figure | What it does in the paper | Supports | Check (AI note) |
|---|---|---|---|
| Fig. 1 (p.1147)key figure | Defines the drug: posaconazole, a weak base with piperazine and triazole nitrogens. | 0.2 | |
| Table 1 (p.1148) | Composition of the five biorelevant media: STC, lecithin, glycerol monooleate, oleate, buffers and pH. | 0.2 | |
| Fig. 2 (p.1149)key figure | Crystalline solubility vs pH with the fitted Henderson–Hasselbalch curve.· | F1 | The plotted fit lies well below the data at pH 2.5–3.0. |
| Fig. 3 (p.1150) | Amorphous solubility vs pH with the fitted curve.· | F1 | As Fig. 2. |
| Fig. 4 (p.1150)key figure | The pH phase diagram: both limits on one axis.· | F1, K1 | The crystalline point at pH 1.0 is the fitted, not the measured, value. |
| Table 2 (p.1150) | Estimated amorphous solubility from melting data and water sorption against the measured value.· | 0.4 | Ratio 37.9 not reproducible; eq 2 sign. |
| Table 3 (p.1151)key figure | Solubilities and ratios in five media and four buffers. | F2, K2 | Two ratios truncated; pH 6.5 value differs from Table S2.· |
| Fig. 5 (p.1151)key figure | The modified phase diagram: media lift both limits; ratio about 20.· | F2, K2 | |
| Fig. 6 (p.1152)key figure | Induction time vs supersaturation in buffer, with two linear regimes. | F3, K7 | Longest time ≈54.5 min, not "hours". |
| Fig. 7 (p.1152)key figure | Induction time vs supersaturation in buffer and four media.· | F4, K4 | Panels give different S for the media. |
| Fig. 8 (p.1153)key figure | Desupersaturation with 0–20 μg/mL of seed crystals. | F6, K6 | Seed levels nominal. |
| Fig. 9 (p.1154)key figure | Km/w at the crystalline and amorphous solubility. | K3 | |
| Table 4 (p.1155)key figure | γ and A from the nucleation fits. | F5, K5 | J definition unstated; few points.· |
| Fig. 10 (p.1155)key figure | ΔG* and r* vs S in four media. | F5 | FaSSIF V1 points above S 34. |
| Table 5 (p.1156) | The authors' summary of each surfactant's effect on the two nucleation routes. | 0.5 | Inferred from mixed media. |