Do HPMC, HPMCAS and PVP slow the growth of the δ, α and γ polymorphs of indomethacin from the undercooled melt to the same extent?
No. At 10% w/w all three polymers slowed all three polymorphs, PVP most and HPMCAS least at lower temperatures, and each polymer slowed γ least and α most, above all above the temperature of fastest growth. ··
For indomethacin melts held between 80 °C and close to each melting point, the δ, α and γ polymorphs grew at different rates, and the differences persisted after correction for their different thermodynamic driving forces; the authors read this as "suggesting" differences in the crystal–melt interface of each polymorph. ··· HPMC, HPMCAS and PVP at 10% w/w all slowed growth; at lower temperatures their effectiveness fell in the order PVP > HPMC > HPMCAS, and they were "generally" relatively more effective above the temperature of maximum growth, which HPMC in particular lowered. ···· A given polymer slowed the stable γ least and the fast-growing α most. · The higher melt viscosity of IDM–PVP fits PVP's strong effect at low temperature, but viscosity does not separate HPMC from HPMCAS; the authors invoke drug–polymer interactions cited from earlier work ("most likely", "perhaps") and conclude that "it appears" the polymers act on the crystal–melt interface of each polymorph differently. Neither the interactions nor any interfacial property was measured here. ········
01Why this study
They can speed up or slow down either step, and a good growth inhibitor need not be a good nucleation inhibitor.
Trasi 2012, ref 12; Powell 2013, ref 13
Drug mobility, polymer concentration, molecular weight and Tg, and drug–polymer interactions all seem to matter.
PVP slowed two felodipine polymorphs alike; PVPVA64 and HPMCAS slowed itraconazole polymorphs differently.
Kestur 2013, ref 26; Zhang 2017, ref 27 ·
Seven are known; the γ and α structures expose different chemistry on their faces.
Surwase 2013, ref 28; Chen 2002, ref 30 ·
More detail
What was already known. The introduction builds on these points; references are numbered as printed.
- Amorphous drugs need protection. Their solubility advantage comes from their higher free energy, which also drives them back to the crystal; dispersing the drug in a polymer (an ASD) is the usual protection. (Hancock 2000, ref 8; Tian 2014, ref 9; Van den Mooter 2012, ref 11)
- Polymers act on nucleation and growth separately. Polymers can increase or decrease the rate of either, with no correlation between their effects on the two; growth at the glass surface is much faster than in the bulk, perhaps from high surface mobility, and can be stopped by nanocoating. (Trasi 2012, ref 12; Powell 2013, ref 13; Hasebe 2014, ref 14; Wu 2007, ref 15)
- Proposed factors. For growth from undercooled liquids, the drug's crystallization tendency and mobility, the polymer's concentration, molecular weight and Tg, and the strength of drug–polymer interactions "have been suggested" to matter, but the mechanism remains unclear. (refs 17–25, five of them from the Taylor group) ·
- Polymorphs in the presence of polymers. For felodipine, PVP inhibited the growth of the polymorphs to a similar extent and the authors of that study placed its action in the liquid phase; the denser felodipine polymorph grew faster from the glass. For itraconazole, PVPVA64 and HPMCAS inhibited the polymorphs to different extents, which that study attributed to changes in crystal–melt interfacial free energy, and the less dense polymorph grew faster above Tg. (Kestur 2013, ref 26; Zhang 2017, ref 27) ··
- Polymer choice is empirical. The authors call polymer selection crucial for ASD stability yet still empirical, which motivates more crystallization studies with and without polymers.
- Indomethacin structures. In γ IDM, carboxylic acid dimers sit inside a hydrophobic shell of indole and phenyl rings; in α IDM, molecules form trimers and both hydrophobic rings and polar carboxylic acid groups are exposed on the faces. γ melts at 160 °C and α at 152 °C (measured here); δ melts at 127 °C (cited). (Kistenmacher 1972, ref 29; Chen 2002, ref 30; Khomane 2013, ref 32; Wu 2006, ref 34) ··
- Interaction ranking. An earlier study by the same group ranked IDM–polymer interactions PVP > HPMC > HPMCAS and described the ASD preparation reused here. (Tian 2016, ref 33) ·
What the paper set out to do. Measure the bulk growth rates of the δ, α and γ polymorphs from the IDM melt without and with HPMC, HPMCAS and PVP over the whole growth curve, compare the polymorphs with each other, and compare how one polymer acts on different polymorphs, to gain insight into how polymers inhibit growth. ··
02How they approached it
One drug whose three polymorphs grow from the same melt, three common ASD polymers at a fixed 10% w/w, and growth followed from the mobility-limited to the driving-force-limited side of each growth curve. ··
What was done
IDM melted alone or as a 10% w/w polymer ASD and quenched between coverslips→δ nucleated at 60 °C, α at 80 °C, γ seeded.··
Polymorphs identified by PLM morphology, Raman spectra, hot-stage melting and XRD.···
Isothermal growth by hot-stage PLM from 80 °C to near each melting point→growth rate versus temperature, 3 polymorphs × 4 systems.···
Pure-IDM rates normalized for driving force (method of ref 34).·
Growth ratio without/with polymer; maximum growth rate and its temperature.·
Melt viscosity of the three IDM–polymer systems at 80–130 °C→Arrhenius fit, activation energy for flow.···
Inhibition set against melt viscosity and against a drug–polymer interaction ranking cited from ref 33.··
More detail
What was done
- Samples. 3–5 mg of γ IDM, or of an IDM ASD with 10% w/w polymer made by rotary evaporation (as in ref 33), was melted at 170 °C for 1 min between two 18 × 18 mm² coverslips and cooled on an aluminum block; the films were checked to be amorphous under polarized light. ·
- Choosing the polymorph. Films stored over desiccant at 60 °C gave mainly δ and at 80 °C α; γ, which did not nucleate readily, was grown from γ crystals placed at the edge of the glass and stored at 80 °C. With polymers, nucleation was slower and a higher (unstated) temperature was used to start crystallization. ···
- Growth rate. On a Linkam hot stage, the advance of the growth front was photographed over time and its slope taken as the growth rate, at temperatures from 80 °C to close to each melting point in 5 or 10 °C steps; each value is the mean of at least three independently prepared samples. ·
- Identification. Melt-grown crystals were compared with reference α (from ethanol) and γ (as received) by Raman spectra and XRD, and the forms in one film were told apart by their melting on heating at 5 °C/min. ···
- Normalization. Pure-IDM growth rates were divided by a driving-force term following ref 34; the procedure is not printed. ·
- Viscosity. 130 mg of each IDM–polymer ASD was melted at 175 °C on a parallel-plate rheometer and its steady-shear viscosity measured at 1 s⁻¹ between 80 and 130 °C, in duplicate; log η was regressed on 1/T. ·
- Derived quantities. The ratio of growth rate without to with polymer at each temperature, the maximum crystal velocity (MCV) and its temperature (Tmax) for each polymorph and system. ·
Key equations
Viscosity falls exponentially as temperature rises; the slope of log η against 1/T gives the activation energy for viscous flow, 143.5–190.5 kJ/mol for the three melts.·
Φ is the drug volume fraction, m the polymer chain length in lattice sites and χ the drug–polymer interaction parameter. The authors use it only as an argument: stronger drug–polymer interactions lower the free energy of the mixed liquid and so, they reason, the driving force for growth; no value is computed.·
The driving force for growth of a polymorph is proportional to how far the temperature lies below its own melting point.·
With temperatures in kelvin, each polymorph grows fastest at about 0.95 of its melting temperature.·
Terms used on this page
- Undercooled melt: liquid drug kept below its melting point without crystallizing.
- Polymorph: one of several crystal forms of the same molecule; here δ, α and γ indomethacin, γ being the stable form.
- MCV and Tmax: the peak of a growth-rate-versus-temperature curve and the temperature at which it occurs.
- Kinetic (mobility-controlled) and thermodynamic regions: below Tmax growth is limited by how fast molecules move; above Tmax by how small the driving force has become near the melting point.
- Normalized growth rate: growth rate divided by a driving-force term so that polymorphs can be compared at equal driving force.
- Ratio: growth rate without polymer divided by growth rate with polymer at the same temperature; 1 means no effect.
- Spherulite: a polycrystalline aggregate grown radially from a centre.
03Main findings
The three polymorphs grow at very different rates from the same melt
α grows fastest, peaking at 4.34×10⁻⁶ m/s at 135 °C; γ peaks at 4.07×10⁻⁷ m/s at the same temperature, about ten times slower; δ peaks at about 1.5×10⁻⁷ m/s already at 110 °C. The differences remain after normalization for driving force. ····
More detail
All three growth curves are bell-shaped. δ grows slightly faster than α at 80–90 °C (about 1.2×10⁻⁸ against 7.2×10⁻⁹ m/s at 80 °C, 5.0×10⁻⁸ against 3.6×10⁻⁸ m/s at 90 °C), peaks at 110 °C and falls to about 6.3×10⁻⁸ m/s at 120 °C, below both other forms. α rises to 4.34×10⁻⁶ m/s at 135 °C; γ, the slowest at most temperatures, peaks at 4.07×10⁻⁷ m/s at 135 °C. ···· The temperature of fastest growth is about 0.95 of the melting temperature for each form, in kelvin; this reproduces within the 5 °C step of the data (107, 131 and 138 °C predicted against 110, 135 and 135 °C). · After normalization for driving force, δ levels off near 5–6×10⁻⁷ m/s at 110–120 °C and γ near 9×10⁻⁷ m/s at 135–140 °C, while α keeps rising to about 6×10⁻⁵ m/s at 150 °C; after normalization α is the fastest form above about 100 °C, δ the fastest at 80–95 °C and γ the slowest below 120 °C. ··
The authors attribute δ's early maximum to its lower melting point ("as a result of"), judge the rule that the densest polymorph grows fastest "unlikely" to apply to growth from liquids even though the denser α grows faster than γ here, and propose that the differences "may arise" from how fast molecules integrate at each crystal–liquid interface. ·· Table 2 prints the pure-IDM MCVs of δ (40.72) and γ (14.95, both ×10⁻⁸ m/s) the other way round from the text and the figures. ··
All three polymers slow growth; at lower temperatures PVP most, HPMCAS least
At 80–100 °C, growth was 5–25 times slower with PVP, 2–12 times with HPMC and 2–3 times with HPMCAS (the authors' summary of the ratio plots). ··
More detail
Every polymer reduced the growth rate of every polymorph at every temperature measured. ··· For δ, PVP was the best inhibitor at 80–105 °C (about 4.5×10⁻¹⁰ m/s at 80 °C against 2.0×10⁻⁹ with HPMC, 4.4×10⁻⁹ with HPMCAS and 1.2×10⁻⁸ without polymer), HPMC at 115–120 °C, and HPMCAS the weakest throughout. · For α, PVP led at 80–100 °C and HPMC at 105–120 °C, with HPMCAS weakest up to 120 °C; at 130 °C HPMCAS slowed α more than PVP did (ratio about 283 against 52). ··· For γ, HPMCAS was again the weakest, and PVP beat HPMC at 80–115 °C and matched it at 120–150 °C. · The authors summarize: in general PVP is more effective at lower temperatures, HPMC at higher temperatures, and HPMCAS least effective.
Each polymer slows γ least and α most
At 120 °C HPMC slowed α about 2900-fold but γ only about 3-fold; PVP about 34-fold and 4-fold; HPMCAS about 17-fold and 1.6-fold. ·
See also Fig. 7
More detail
With HPMC, δ is slowed more than α at 80–90 °C (ratios about 5.9–7.3 against 3.5–4.7; the authors quote 7.5 against 5) and α more than δ above 95 °C, with the α ratio climbing from about 11 at 100 °C to about 131 at 110 °C and about 2900 at 120 °C; γ stays at about 2–5 up to 130 °C and reaches about 10–19 only at 135–150 °C. · With HPMCAS, δ stays at about 2–4 throughout, α rises from about 1.5–3.8 below 110 °C to about 283 at 130 °C, and γ stays near 1.5–3.3 up to 145 °C, about 6.9 at 150 °C. · With PVP, δ falls from about 25 at 80 °C to about 5.7 at 120 °C, α stays near 14–18 up to 105 °C and climbs to about 558 at 135 °C, and γ stays between about 3.5 and 11 up to 130 °C before rising to about 33 at 145 °C. · At 80 °C, HPMC and HPMCAS slow γ slightly more than α (about 4.7 against 3.5, and 2.2 against 1.8), so "least effect on γ" holds above about 90 °C for these two polymers. The same order appears in the maximum growth rates of Table 2. ··
The authors' reading: because the polymers act differently on polymorphs growing from the same liquid, the effect cannot come from the liquid phase alone, and "it appears" the polymers act on the crystal–melt interface of each polymorph differently.
Inhibition jumps above the temperature of fastest growth, and HPMC lowers that temperature
For α, the temperature of fastest growth fell from 135 °C without polymer to 100 °C with HPMC, 110 °C with HPMCAS and 125 °C with PVP; above it the ratios rise steeply. ···
More detail
Tmax for δ was 110 °C without polymer and 105, 110 and 115 °C with HPMC, HPMCAS and PVP; for γ 135 °C and 125, 130 and 130 °C. The maximum growth rates with polymer were 1.34, 7.36 and 1.23×10⁻⁸ m/s (δ), 1.55, 14.95 and 6.16×10⁻⁸ m/s (α) and 9.25, 24.01 and 8.99×10⁻⁸ m/s (γ) for HPMC, HPMCAS and PVP. Above each Tmax the ratios climb steeply, most for α; the largest ratios rest on single points with very low growth rates. ·· The authors offer melting point depression of IDM and a smaller driving force with polymer as "possible reasons" and judge this regime "likely of great importance" for hot melt extrusion, where residual crystals can grow near the drug melting point. ·
PVP gives the most viscous melt; HPMC and HPMCAS melts are alike
At 80 °C log η was about 4.9 with PVP against about 4.3 with HPMC and 4.1 with HPMCAS; the activation energies for viscous flow were 190.5, 159.7 and 143.5 kJ/mol. ·
More detail
The viscosities fell with temperature and converged above about 110 °C (log η about 2.3–2.5 at 110 °C and 1.4–1.5 at 130 °C); IDM–HPMC and IDM–HPMCAS were similar throughout, IDM–PVP higher at 80–105 °C. The Arrhenius fits had R² of 0.9934–0.9998, and the printed slopes reproduce the printed activation energies. The unit of η is not printed, and the pure IDM melt crystallized before its viscosity could be measured. ····· The authors say PVP's higher viscosity "correlates" with its stronger effect where mobility controls growth, but "Clearly" viscosity cannot explain why HPMC beats HPMCAS. ··
04Further observations
- δ nucleates fastest from the glass at 60 °C; γ hardly nucleates and had to be seeded.
- δ crystals turn from smooth spherulites at 40 °C to needle-edged ones at 80 °C; with HPMCAS, α turns into densely branched spherulites at higher temperature. ·
- The polymers also slowed nucleation, so crystallizing the polymer films needed a higher temperature. ·
- Raman, hot-stage melting and XRD tell the three forms apart. ··
More detail
- Which polymorph appears. Stored at 60 °C, amorphous IDM crystallized mostly as δ, which nucleated fastest; storage at 80 °C favoured α; γ did not nucleate readily, so γ seeds were placed at the edge of each film. ·
- Morphology. From pure IDM, δ and α grew as spherulites with sharp boundaries and γ as a polycrystalline fan from the seeds; α and γ looked the same at all temperatures, while δ changed from a smooth interface at 40 °C to needle-like protrusions and a fine-grained texture at 80 °C. With HPMCAS, γ was unchanged, δ looked like pure δ grown at 40 °C and roughened at higher temperature (text 115 °C, caption 105 °C), and α showed a different texture that became densely branched with a rough, fibre-like interface at higher temperature; HPMC and PVP crystals were said to look similar (no images). ··
- Nucleation with polymers. The polymers retarded nucleation as well as growth, and a higher, unstated temperature was used to start crystallization. ··
- Identification. In the 1800–1000 cm⁻¹ Raman region the carbonyl bands differ: about 1689 and 1677 cm⁻¹ for δ, about 1691, 1680 and 1649 cm⁻¹ for α, one sharp band near 1698 cm⁻¹ for γ, and a broad band near 1681 cm⁻¹ for the amorphous form (plot readings); melt-grown α and γ match the reference α and γ. On heating at 5 °C/min, the δ region of a mixed film was largely molten by 135 °C, α by 159 °C and γ only above 164 °C. The XRD patterns of crystals grown with HPMCAS match the reference α and γ patterns; for the HPMC and PVP systems no identification data are shown. ·····
- Peak temperature. Each polymorph grows fastest at about 0.95 of its melting temperature in kelvin, in line with earlier work (ref 37). ·
05How the authors connect the findings
More detail
- To add a layer, molecules must diffuse across the solid–liquid interface and attach to growth sites. Mobility, described by viscosity or self-diffusion, falls as the temperature drops; the driving force, proportional to the undercooling Tm − T, is zero at the melting point and grows as the temperature drops. Growth is therefore slow just below the melting point, fastest at an intermediate temperature and slow again at low temperature; above the maximum growth is under thermodynamic control, below it under kinetic control. ·
- δ, with the lowest melting point, reaches its maximum at a lower temperature than α and γ. After normalization for driving force the polymorphs still differ, so the authors look to the interface: the differences "may arise from the kinetics of integration at the crystal-liquid interface", which depends on its structure; their conclusion calls them "suggesting differences in the crystal-melt interface". They reject density as the cause ("unlikely" for liquids), although α is denser and faster than γ. ···
Below Tmax, PVP. A polymer acts on both factors. IDM–PVP has the highest viscosity, which "correlates" with PVP's stronger effect in the mobility-controlled region; through the free energy of mixing (Eq. 2) a stronger drug–polymer interaction should lower the free energy of the melt and the driving force, and the cited ranking puts PVP first. The authors conclude PVP's effect is "most likely" due to both. ····
Below Tmax, HPMC versus HPMCAS. Their melts have similar viscosities, yet HPMC inhibits better; the authors "perhaps" attribute this to the weaker IDM–HPMCAS interaction in the cited ranking. ··
Above Tmax. Here the polymers are especially effective and HPMC lowers Tmax; melting point depression of the IDM crystals and a smaller driving force "may be possible reasons". ··
- Earlier work placed the polymer's action either in the liquid (felodipine) or at the interface (itraconazole). Because the three polymers act differently on IDM polymorphs that grow from the same liquid, the authors exclude a purely liquid-phase explanation, such as mobility, and write that "it appears" the polymers affect each polymorph's crystal–melt interface differently. ·
What sets the switch point. The temperature of fastest growth: about 110 °C for δ and 135 °C for α and γ in pure IDM, about 0.95 of each melting temperature; HPMC lowers it most, for α from 135 to 100 °C. ··
Conclusion drawn. The impact of polymers on growth from undercooled melts is "highly complex", depending on the liquid phase and on the growing polymorph. ·
06What it means for formulation
- Polymer effects near the drug melting point are "likely of great importance" for hot melt extrusion, where residual crystals can grow. ·
- Polymer selection for ASDs is still empirical.
- An inhibitor ranking from one polymorph or one temperature range may not transfer: PVP led below about 105 °C, HPMC above.
- The stable γ form, the one most likely to survive as residual crystals, was the least slowed by every polymer.
More detail
- The thermodynamically controlled region above Tmax, rarely studied, is "likely of great importance" for hot melt extrusion, where drug–polymer blends are processed close to the drug melting point and residual crystals can grow depending on the temperature regimen.
- The observations matter for understanding crystallization of amorphous formulations, "in particular at higher temperatures" met in processing.
- Polymer selection for ASD development is crucial but still empirical.
- Polymer rankings for growth inhibition depend on temperature and polymorph: PVP was the strongest at lower temperatures, HPMC at higher ones, and HPMCAS outperformed PVP for α at 130 °C. A screen at one temperature or on one polymorph could rank polymers differently from what matters in a process.
- Every polymer slowed the stable γ form least. If residual crystals in a melt process are of the stable form, these polymers at 10% w/w give the least protection against exactly those crystals.
- All growth was measured in the melt at 80 °C and above with 10% w/w polymer; the data say nothing directly about growth during storage at lower temperatures or at other polymer contents.
07Open questions
- How polymers inhibit melt crystallization is "still not well understood". ·
- Few if any studies have looked at polymer effects above the temperature of fastest growth.
- No interfacial property was measured, so the crystal–melt interface explanation is untested.
- The drug–polymer interactions and driving forces were not measured for these melts.
More detail
- The mechanism by which polymers inhibit crystallization from the melt is still not well understood, a question of growing interest as melt extrusion spreads. ·
- The effect of polymers in the thermodynamically controlled region has hardly been studied.
- How polymers act on different polymorphs has not been studied extensively.
- Interfacial free energy, polymer adsorption on the growing faces or face-specific growth were not measured, although the conclusion rests on them. ·
- The interaction ranking is cited from ref 33; χ, the free energy of mixing and melting point depression were not determined. ·
- The pure IDM melt viscosity is missing, so how much each polymer lowers mobility is unknown.
- Only one polymer content (10% w/w), one drug and temperatures from 80 °C upward were studied; polymorph identity in the HPMC and PVP systems is not documented.
08How solid
AI assessment, not a statement made in the paperThe growth-rate data are direct, replicated and consistent across figures, so the rankings hold; the explanations (driving force, interface) are not tested, and Table 2 has two pure-IDM values interchanged. ······
More detail
- Growth rates are means of at least three independent samples at each temperature, over the full growth curve of each polymorph. ···
- The ratio plots agree with the growth-rate plots, and the Tmax values of Table 2 agree with the figures. ·
- The printed regression slopes reproduce the printed activation energies for viscous flow. ·
- The pure-IDM polymorphs are identified by three methods. ··
- Table 2 interchanges the pure-IDM δ and γ maximum growth rates.
- Two general statements have exceptions in the data: HPMCAS is not the weakest inhibitor of α at 130 °C, and HPMC and HPMCAS do not slow γ least at 80 °C. ·
- The mechanistic reading rests on a cited interaction ranking, an unevaluated equation and an inference by exclusion. ·
- The highest ratios rest on single, very slow points.
- Polymorph identity with HPMC and PVP, the nucleation temperature with polymers and the meaning of the error bars are not documented. ··
- Without a pure-IDM viscosity, the mobility argument compares only the three polymer melts.
09Figure guide
Every figure and table of the paper, what it is there for, and what to check on the original. Key figures are shown with the story.
| Figure | What it does in the paper | Supports | Check (AI note) |
|---|---|---|---|
| Fig. 1 (p.5) | Structures of IDM and the three polymers.··· | 0.2 | A schematic, not data. |
| Fig. 2 (p.9)key figure | Morphology of the polymorphs without and with HPMCAS, including the temperature dependence of δ and α.· | 0.4 | Panel I temperature is 105 °C in the caption, 115 °C in the text. |
| Fig. 3 (p.9–10) | Raman spectra that distinguish δ, α, γ and amorphous IDM. | 0.4 | |
| Fig. 4 (p.10)key figure | Hot-stage melting sequence of δ, α and γ in one film. | 0.4 | |
| Fig. 5 (p.11)key figure | XRD identification of the polymorphs grown with HPMCAS. | 0.4 | Only the HPMCAS system is shown; δ growth temperature unclear.· |
| Fig. 6 (p.12)key figure | Growth curves of the pure polymorphs, raw and normalized for driving force.· | F1, K1 | Normalization method only cited; α has no normalized maximum. |
| Fig. 7 (p.13)key figure | The core data: growth with and without each polymer and the ratios by polymorph.··· | F2, F3, K2, K3 | Exceptions to the summary rankings at 80 °C and for α at 130 °C; error bars undefined.·· |
| Fig. 8 (p.15)key figure | Melt viscosities of the three IDM–polymer systems with Arrhenius fits. | F5, K5 | Unit of η not printed; no pure-IDM curve.· |
| Table 1 (p.15–16) | Regression equations and activation energies for viscous flow. | F5, K5 | |
| Table 2 (p.18)key figure | Maximum growth rate and Tmax for every polymorph and system. | F4, K4 | Pure-IDM δ and γ cells appear interchanged; unit heading ambiguous.· |
| Graphical abstract (p.24) | Combines Fig. 2A–C and Fig. 7A–C.·· | header |